CN218264389U - A Composite Insulation Board with High Energy Saving Effect - Google Patents

A Composite Insulation Board with High Energy Saving Effect Download PDF

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CN218264389U
CN218264389U CN202221264271.4U CN202221264271U CN218264389U CN 218264389 U CN218264389 U CN 218264389U CN 202221264271 U CN202221264271 U CN 202221264271U CN 218264389 U CN218264389 U CN 218264389U
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insulation board
composite
high energy
board
saving effect
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王文寿
夏祥伟
孟扬
王洪飞
刘峰
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University of Jinan
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Abstract

The utility model discloses a composite insulation board of high energy-conserving effect, including inorganic composite polyphenyl incombustible heated board and organic heated board, the cutting has the groove structure of the irregular shape of a plurality of on a side of organic heated board, groove structure has poured into cement mortar for the bonding. In the composite insulation board, cement mortar and the inorganic composite polyphenyl non-combustible insulation board have good affinity, and form a dovetail groove and a T-shaped groove structure with an organic insulation board, so that the material composite stability of different systems is ensured.

Description

一种高节能效果的复合保温板A Composite Insulation Board with High Energy Saving Effect

技术领域technical field

本实用新型涉及高节能的保温建材的技术领域,特别是涉及一种高节能效果的复合保温板。The utility model relates to the technical field of high energy-saving thermal insulation building materials, in particular to a composite thermal insulation board with high energy-saving effect.

背景技术Background technique

中国住建部正式对外发布《“十四五”建筑节能与绿色建筑发展规划》,提出到2025年,完成既有建筑节能改造面积3.5亿平方米以上,建设超低能耗、近零能耗建筑0.5亿平方米以上,装配式建筑占当年城镇新建建筑的比例达到30%等。对建筑市场中防火保温板材的性能提出了更高的要求。China's Ministry of Housing and Urban-Rural Development officially released the "14th Five-Year Plan for Building Energy Conservation and Green Building Development", proposing that by 2025, more than 350 million square meters of existing building energy conservation renovation areas will be completed, and ultra-low energy consumption and nearly zero energy consumption buildings will be built at 0.5 More than 100 million square meters, prefabricated buildings accounted for 30% of the new urban buildings that year. Higher requirements are put forward for the performance of fireproof insulation panels in the construction market.

现有的A级防火保温板材的导热系数相对较高,如果要达到住建部高标准的节能要求,其材料厚度要达到15厘米,结合该类板材的拉拔强度相对较低(0.05MPa左右),使其在施工和外墙安全方面都会产生隐患。若选择使用现在的有机保温材料作为保温板,其保温效果确实不错,导热系数在0.225W/(m·K)左右,符合节能要求,但是防火性能太差,无法达到建筑装配要求。The thermal conductivity of the existing A-class fireproof insulation board is relatively high. If it is to meet the high energy-saving requirements of the Ministry of Housing and Urban-Rural Development, the thickness of the material must reach 15 cm, and the drawing strength of this type of board is relatively low (about 0.05MPa). , so that it will have hidden dangers in construction and exterior wall safety. If you choose to use the current organic thermal insulation material as the thermal insulation board, its thermal insulation effect is really good, and the thermal conductivity is about 0.225W/(m·K), which meets the energy-saving requirements, but the fire performance is too poor to meet the building assembly requirements.

目前市场上存在少量A级防火板与无机保温板复合的专利产品,但是由于存在两种不同体系材质的材料与结合工艺简陋的原因,导致其存在老化、热收缩率不一致等因素引起的质量事故,所以推广受阻。基于此,本申请提出一种新型结构的复合保温板。At present, there are a small number of patented products on the market that combine A-level fireproof boards and inorganic insulation boards. However, due to the existence of two different systems of materials and the poor combination process, there are quality accidents caused by factors such as aging and inconsistent thermal shrinkage. , so promotion is blocked. Based on this, the present application proposes a composite insulation board with a new structure.

实用新型内容Utility model content

为了克服现有技术的不足,本实用新型提供一种既能满足高节能要求,同时也可以符合市场需求,设计出一种新型的防火保温板,主要是利用无机复合聚苯不燃保温板与商用有机挤塑板进行复合,构建新型复合保温板。具体技术方案如下:In order to overcome the deficiencies of the prior art, the utility model provides a new type of fire-proof insulation board that can meet the high energy-saving requirements and meet the market demand, mainly using inorganic composite polystyrene non-combustible insulation board and commercial The organic extruded board is compounded to construct a new type of composite insulation board. The specific technical scheme is as follows:

一种高节能效果的复合保温板,包括无机复合聚苯不燃保温板和有机保温板,其特征在于:所述有机保温板与无机复合聚苯不燃保温板相接触的一侧面,切割设置有若干个不规则形状的凹槽结构,所述凹槽结构灌注有水泥砂浆,所述无机复合聚苯不燃保温板和有机保温板通过水泥砂浆粘结。A composite thermal insulation board with high energy-saving effect, including an inorganic composite polystyrene non-combustible thermal insulation board and an organic thermal insulation board, is characterized in that: the side of the organic thermal insulation board in contact with the inorganic composite polystyrene non-combustible thermal insulation board is cut with several An irregularly shaped groove structure, the groove structure is poured with cement mortar, and the inorganic composite polystyrene non-combustible insulation board and the organic insulation board are bonded by cement mortar.

优选的:所述凹槽结构为燕尾槽或丁字形槽结构。Preferably: the groove structure is a dovetail groove or a T-shaped groove structure.

优选的:所述无机复合聚苯不燃保温板的导热系数为0.046W/(m·K),拉拔强度在0.1MPa以上,可控密度为120-180kg/m3,透水率<5%。Preferably: the thermal conductivity of the inorganic composite polystyrene non-combustible insulation board is 0.046W/(m·K), the drawing strength is above 0.1MPa, the controllable density is 120-180kg/m3, and the water permeability is <5%.

优选的:所述无机复合聚苯不燃保温板可替换为热固改性聚苯乙烯保温板或无机塑化微孔保温板。Preferably: the inorganic composite polystyrene non-combustible insulation board can be replaced by a thermosetting modified polystyrene insulation board or an inorganic plasticized microporous insulation board.

优选的:所述有机保温板为商用有机挤塑板、PU板或纳塑板。Preferably: the organic insulation board is a commercial organic extruded board, PU board or nanoplastic board.

优选的:所述水泥砂浆内部添加有增强纤维。Preferably: reinforcing fibers are added inside the cement mortar.

优选的:所述有机保温板的上下两面上均切割有若干个不规则形状的凹槽结构,整个复合保温板呈5层结构。Preferably: several irregular-shaped groove structures are cut on the upper and lower surfaces of the organic insulation board, and the entire composite insulation board has a 5-layer structure.

与现有技术相比,本实用新型能达到的有益效果是:Compared with the prior art, the beneficial effects that the utility model can achieve are:

1.本申请所用的无机复合聚苯不燃保温板与水泥砂浆有良好的相亲性,拉伸粘结强度可达0.6MPa,保证了与水泥砂浆层的复合稳定性。1. The inorganic composite polystyrene non-combustible insulation board used in this application has good compatibility with cement mortar, and the tensile bond strength can reach 0.6MPa, which ensures the composite stability with the cement mortar layer.

2.通过在有机保温板上设置的燕尾槽与丁字型槽结构,保证水泥砂浆与有机保温板的粘结稳定性,从而保证整个复合保温板的不同体系的材料复合稳定性。2. Through the dovetail groove and T-shaped groove structure set on the organic insulation board, the bonding stability of the cement mortar and the organic insulation board is ensured, thereby ensuring the material composite stability of different systems of the entire composite insulation board.

3.本申请所用的商用有机济塑板与无机复合聚苯不燃保温板复合后,可显著降低该复合保温板的导热系数,满足高标准节能要求,并且提高有机挤塑板的防火性能。3. After the commercial organic extruded plastic board used in this application is combined with the inorganic composite polystyrene non-combustible insulation board, the thermal conductivity of the composite insulation board can be significantly reduced, meeting the high standard energy-saving requirements, and the fire performance of the organic extruded plastic board can be improved.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的另一种结构示意图;Fig. 2 is another kind of structural representation of the utility model;

图3为本实用新型的另一种结构示意图;Fig. 3 is another kind of structural representation of the utility model;

图4为本实用新型的相邻复合保温板连接示意图。Fig. 4 is a schematic diagram of the connection of adjacent composite insulation boards of the present invention.

其中:1、无机复合聚苯不燃保温板;2、有机保温板;3、水泥砂浆。Among them: 1. Inorganic composite polystyrene non-combustible insulation board; 2. Organic insulation board; 3. Cement mortar.

具体实施方式detailed description

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本实用新型的保护范围。下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In order to make the technical means, creative features, goals and effects of the utility model realized easy to understand, the utility model will be further elaborated below in conjunction with specific examples, but the following examples are only preferred embodiments of the utility model, not all . Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present utility model. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial sources.

实施例一:Embodiment one:

如图1所示,一种高节能效果的复合保温板,包括无机复合聚苯不燃保温板1和有机保温板2(具体选用商用有机挤塑板),商用有机挤塑板的一面上切割有燕尾槽结构,所述燕尾槽结构中灌注有水泥砂浆3,通过水泥砂浆3与无机复合聚苯不燃保温板1进行复合,由于水泥砂浆3具有良好的稳定性,结合槽结构可以保证两种材料的复合稳定性。As shown in Figure 1, a kind of high-energy-saving composite thermal insulation board includes an inorganic composite polystyrene non-combustible thermal insulation board 1 and an organic thermal insulation board 2 (specifically, a commercial organic extruded plastic board is selected), and one side of the commercial organic extruded plastic board is cut with Dovetail groove structure, the dovetail groove structure is poured with cement mortar 3, and the cement mortar 3 is combined with the inorganic composite polystyrene non-combustible insulation board 1. Since the cement mortar 3 has good stability, the combined groove structure can ensure that the two materials composite stability.

本申请所用的无机复合聚苯不燃保温板以聚苯乙烯颗粒为保温基体,采用硅酸盐水泥为主的无机胶凝材料经混合搅拌、加压成型制成的燃烧性能等级为A(A2)级的匀质板状不燃制品,简称无机复合聚苯板,购自于山东京道新材料科技有限公司。The inorganic composite polystyrene non-combustible insulation board used in this application uses polystyrene particles as the insulation matrix, and the inorganic cementitious material mainly made of Portland cement is mixed and stirred and pressurized. The combustion performance level is A (A2). Grade homogeneous plate-shaped non-combustible products, referred to as inorganic composite polystyrene boards, were purchased from Shandong Dongdao New Material Technology Co., Ltd.

该无机复合聚苯不燃保温板具有较好的性能,其导热系数在0.046W/(m·K)左右,拉拔强度在0.1MPa以上,可控密度为120-180kg/m3,透水率<5%,防火性能可达A级。与水泥砂浆有较好的亲和性,拉伸粘结强度可达0.6MPa,保证了与水泥砂浆层的复合稳定性。The inorganic composite polystyrene non-combustible insulation board has good performance, its thermal conductivity is about 0.046W/(m·K), the drawing strength is above 0.1MPa, the controllable density is 120-180kg/m3, and the water permeability is less than 5 %, the fire performance can reach Class A. It has good affinity with cement mortar, and the tensile bond strength can reach 0.6MPa, which ensures the composite stability with cement mortar layer.

商用有机挤塑板的导热系数在0.022~0.2250.046W/(m·K),与无机复合聚苯不燃保温板复合后,可显著降低该复合保温板的导热系数,满足高标准节能要求,并且提纯单有机挤塑板的防火性能。The thermal conductivity of the commercial organic extruded board is 0.022~0.2250.046W/(m·K). After compounding with the inorganic composite polystyrene non-combustible insulation board, the thermal conductivity of the composite insulation board can be significantly reduced, meeting the high standard energy-saving requirements, and Purification of the fire performance of mono-organic extruded boards.

整个的无机复合保温板,它的厚度为不低于3cm,施工后加扫面砂浆层不低于5cm,可达到国家A级结构防火的要求。The thickness of the entire inorganic composite insulation board is not less than 3cm, and the sweeping mortar layer is not less than 5cm after construction, which can meet the national A-level structural fire protection requirements.

在其他实施例中,无机复合聚苯不燃保温板1可替换为各种类型热固改性聚苯乙烯保温板,无机塑化微孔保温板,只要参数符合要求即可。In other embodiments, the inorganic composite polystyrene non-combustible insulation board 1 can be replaced by various types of thermosetting modified polystyrene insulation boards and inorganic plasticized microporous insulation boards, as long as the parameters meet the requirements.

实施例二:Embodiment two:

与实施例一所不同的是,请如图2所示,本实施例公开了有机保温板2的一面上切割有丁字形槽结构,通过设置丁字形槽型结构,保证水泥砂浆3与有机保温板2的粘结稳定性,从而保证整体保温板的复合稳定性,避免出现老化、热收缩率不一致等因素引起的质量事故。The difference from Embodiment 1 is that, as shown in Figure 2, this embodiment discloses that one side of the organic insulation board 2 is cut with a T-shaped groove structure, and by setting the T-shaped groove structure, it is ensured that the cement mortar 3 and the organic insulation The bonding stability of the board 2, so as to ensure the composite stability of the overall insulation board, and avoid quality accidents caused by factors such as aging and inconsistent thermal shrinkage.

实施例三:Embodiment three:

与实施例一所不同的是,如图1或2所示,本实施例公开了可在水泥砂浆3中添加增强纤维,从而进一步提高水泥砂浆3的力学性能,增强其承载能力。The difference from the first embodiment is that, as shown in Fig. 1 or 2, this embodiment discloses that reinforcing fibers can be added to the cement mortar 3, so as to further improve the mechanical properties of the cement mortar 3 and enhance its bearing capacity.

实施例四:Embodiment four:

与实施例一所不同的是,如图3所示,本实施例公开了在无机复合聚苯不燃保温板1的上下两面均复合连接有有机保温板2,在满足稳定性及耐火性的同时,提高保温效果。The difference from Embodiment 1 is that, as shown in Figure 3, this embodiment discloses that the organic insulation board 2 is compositely connected to the upper and lower sides of the inorganic composite polystyrene non-combustible insulation board 1, while satisfying the stability and fire resistance. , Improve the insulation effect.

使用过程中,如图4所示,为保证相邻的复合保温板之前连接效果,在其两块复合保温板边缘处切割设置凹槽,拼接之后的形状为燕尾形,并在燕尾槽中灌注水泥砂浆,从而提高不同复合保温板之间的密封效果,进一步加强保温作用。During use, as shown in Figure 4, in order to ensure the connection effect of the adjacent composite insulation boards, grooves are cut and set at the edges of the two composite insulation boards. Cement mortar, so as to improve the sealing effect between different composite insulation boards, and further strengthen the insulation effect.

上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本实用新型宗旨的前提下还可以作出各种变化。Above, the embodiment of the present utility model has been described in detail in conjunction with the accompanying drawings, but the present utility model is not limited thereto. Make various changes.

Claims (8)

1.一种高节能效果的复合保温板,包括无机复合聚苯不燃保温板和有机保温板,其特征在于:所述有机保温板的一侧面上切割有若干个不规则形状的凹槽结构,所述凹槽结构灌注有水泥砂浆,所述无机复合聚苯不燃保温板和有机保温板通过水泥砂浆粘结。1. A composite thermal insulation board with high energy-saving effect, comprising an inorganic composite polystyrene non-combustible thermal insulation board and an organic thermal insulation board, is characterized in that: one side of the organic thermal insulation board is cut with several irregular groove structures, The groove structure is poured with cement mortar, and the inorganic composite polystyrene non-combustible insulation board and the organic insulation board are bonded by cement mortar. 2.根据权利要求1所述的一种高节能效果的复合保温板,其特征在于:所述凹槽结构为燕尾槽或丁字形槽结构。2. A composite insulation board with high energy-saving effect according to claim 1, characterized in that: the groove structure is a dovetail groove or a T-shaped groove structure. 3.根据权利要求1所述的一种高节能效果的复合保温板,其特征在于:所述无机复合聚苯不燃保温板的导热系数为0.046W/(m·K),拉拔强度在0.1MPa以上,可控密度为120-180kg/m3,透水率<5%。3. A composite insulation board with high energy-saving effect according to claim 1, characterized in that: the thermal conductivity of the inorganic composite polystyrene non-combustible insulation board is 0.046W/(m K), and the drawing strength is 0.1 Above MPa, the controllable density is 120-180kg/m 3 , and the water permeability is less than 5%. 4.根据权利要求3所述的一种高节能效果的复合保温板,其特征在于:所述无机复合聚苯不燃保温板可替换为热固改性聚苯乙烯保温板或无机塑化微孔保温板。4. A composite insulation board with high energy-saving effect according to claim 3, characterized in that: the inorganic composite polystyrene non-combustible insulation board can be replaced by thermosetting modified polystyrene insulation board or inorganic plasticized microporous Insulation board. 5.根据权利要求1所述的一种高节能效果的复合保温板,其特征在于:所述有机保温板为商用有机挤塑板、PU板或纳塑板。5. A composite thermal insulation board with high energy-saving effect according to claim 1, characterized in that: the organic thermal insulation board is a commercial organic extruded plastic board, PU board or nanoplastic board. 6.根据权利要求1所述的一种高节能效果的复合保温板,其特征在于:所述水泥砂浆内部添加有增强纤维。6 . The composite insulation board with high energy-saving effect according to claim 1 , wherein reinforcing fibers are added inside the cement mortar. 7 . 7.根据权利要求1-6任一所述的一种高节能效果的复合保温板,其特征在于:所述有机保温板的上下两面上均切割有若干个不规则形状的凹槽结构,整个复合保温板呈5层结构。7. A composite thermal insulation board with high energy-saving effect according to any one of claims 1-6, characterized in that: the upper and lower sides of the organic thermal insulation board are cut with several irregularly shaped groove structures, the entire The composite insulation board has a 5-layer structure. 8.根据权利要求7所述的一种高节能效果的复合保温板,其特征在于:相邻近的两块复合保温板边缘处切割设置有燕尾槽,所述燕尾槽中灌注有水泥砂浆。8. A composite thermal insulation board with high energy-saving effect according to claim 7, characterized in that: dovetail grooves are cut and arranged at the edges of two adjacent composite thermal insulation boards, and cement mortar is poured into the dovetail grooves.
CN202221264271.4U 2022-05-24 2022-05-24 A Composite Insulation Board with High Energy Saving Effect Active CN218264389U (en)

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