CN218260150U - Three-dimensional storage turnover equipment for continuous pressure quenching/direct quenching heat treatment production line material - Google Patents
Three-dimensional storage turnover equipment for continuous pressure quenching/direct quenching heat treatment production line material Download PDFInfo
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- CN218260150U CN218260150U CN202222280377.XU CN202222280377U CN218260150U CN 218260150 U CN218260150 U CN 218260150U CN 202222280377 U CN202222280377 U CN 202222280377U CN 218260150 U CN218260150 U CN 218260150U
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Abstract
The utility model relates to a thermal treatment equipment technical field specifically discloses a three-dimensional storage turnover equipment of continuity pressure quenching/direct quenching thermal treatment production line glassware. The apparatus comprises: a pressure quenching tool warehousing platform, a tool in-out warehouse turnover platform, a three-dimensional tool storage warehouse and a tool in-out warehouse trolley; the press quenching material storage device is arranged in a press quenching area of the production line; the material inlet and outlet turnover table is arranged outside the discharging area after the heat treatment of the production line; the material tool in-out warehouse material vehicle is used for transferring the material tools into the three-dimensional material tool warehouse and taking out the material tools to be sent to the material tool in-out warehouse turnover table. The utility model discloses can transport the business turn over storehouse, going up the line, the off-line of different kind of glassware, equipment structure is simple, and area is few, reduces the glassware wearing and tearing, improves the life of glassware, has shortened the conversion time that the product was changed to the production line, makes the storage of glassware, has gone up the line and has realized the flexonics with the off-line, more does benefit to the full automatization that realizes the continuity pressure quenching/directly quenching thermal treatment production line.
Description
Technical Field
The utility model relates to the technical field of heat treatment equipment, in particular to continuous pressure quenching/direct quenching heat treatment production line equipment.
Background
In the prior art, as shown in fig. 1, a continuous pressure quenching/direct quenching heat treatment line 1 is arranged in a ring shape, and the continuous pressure quenching/direct quenching heat treatment line 1 has a material platform with a discharge area 4 after heat treatment and a charging area 5 before heat treatment, wherein the material flowing route is shown by a broken line. When the device works, a pressure quenching tool is separated from a material tray and a workpiece after pressure quenching in a pressure quenching area, the pressure quenching tool returns to the position near a material loading and unloading area along a pressure quenching tool return table 2, the pressure quenching tool is sequentially stored in the pressure quenching tool return table 2, and when the workpiece is loaded, the pressure quenching tool is manually transferred to a loading area 5 before heat treatment from a pressure quenching tool return table on-line (1) of the pressure quenching tool; the direct quenching tools are separated from the workpiece and the charging tray in the discharging area 4 after heat treatment, the charging tray continuously runs in the production line in sequence, the direct quenching tools are manually transported to the direct quenching tool returning platform 3 according to the offline route (2) of the direct quenching tools, the direct quenching tools are sequentially stored and transported to the position near the charging area 5 before heat treatment in the direct quenching tool returning platform 3, and when the direct quenching workpieces are charged, the direct quenching tools are manually transported to the charging area 5 before heat treatment from the direct quenching tool returning platform 3 according to the online route (3) of the direct quenching tools. Because the number of the pressure quenching/direct quenching tools is large, the number of each tool required by the circular production of the production line can be reduced only by putting down the pressure quenching tool or the direct quenching tool returning table for a long time, and therefore the occupied area of the production line can be increased.
In addition, the straight quenching apparatus can be recycled for ensuring that all the apparatuses can be used circularly, so the straight quenching apparatus needs to be transferred to a far-end feeding platform of the straight quenching apparatus returning material platform after the discharging area 4 after heat treatment is off-line, and the pressing quenching apparatus needs to pass through the discharging area 4 after heat treatment to reach a charging area before heat treatment when the pressing quenching apparatus is on-line, and both workpieces and the apparatuses exist in the charging area and the discharging area in the normal production process, so that the confusion in the areas is easily caused if the operation is improper or the transfer is not timely, and the production efficiency is influenced.
Furthermore, because the production line is continuous, the number of used tools is large, each tool has a considerable weight, and the carrying routes are far and near different, so that an operator needs to work for a long time under the condition of continuously keeping a considerable labor intensity, the operator is easy to fatigue, the working efficiency is reduced, the production rate of the production line is reduced, and if the mutual replacement of the operators is increased to reduce the labor intensity, the operation cost of equipment is increased.
SUMMERY OF THE UTILITY MODEL
In view of this, the to-be-solved technical problem of the utility model is to provide a three-dimensional storage turnover equipment of continuous pressure quenching/direct quenching heat treatment production line glassware, through this technical scheme, with the glassware storage area setting in one side of the ring circle of continuous heat treatment production line, utilize three-dimensional glassware storeroom to reduce the area that the glassware was deposited, utilize glassware business turn over storehouse skip and pressure quenching utensil warehouse entry platform and the cooperation of glassware business turn over storehouse week revolving stage to realize the requirement of pressure quenching utensil and direct quenching utensil automatic three-dimensional business turn over formula storeroom, left out original pressure quenching utensil and returned the material platform and the direct quenching utensil and returned the material platform, no longer use manpower to transport the material utensil, reduce the production line and occupy the area, alleviate artifical intensity of labour, improve production facility's production efficiency.
In order to solve the technical problem, the technical scheme of the utility model is so realized:
a three-dimensional storage turnover equipment of continuous pressure quenching/direct quenching heat treatment production line material tool comprises: a pressure quenching tool warehousing platform, a tool in-out warehouse turnover platform, a three-dimensional tool storage warehouse and a tool in-out warehouse trolley; the pressure quenching tool warehousing platform is arranged in a production line pressure quenching area, one end of the pressure quenching tool warehousing platform faces the interior of the production line pressure quenching area and is butted with a pressure quenching area transfer mechanism, the other end of the pressure quenching tool warehousing platform faces the exterior of the production line pressure quenching area and is butted with a tool feeding and discharging trolley, and a station where the pressure quenching tool warehousing platform is butted with the tool feeding and discharging trolley is a pressure quenching tool warehousing station; the material in-out warehouse turnover table is arranged outside the discharging area after the heat treatment of the production line, one end of the material in-out warehouse turnover table is in butt joint with a material vehicle of the material in-out warehouse, and the butt joint station of the material in-out warehouse turnover table and the material vehicle of the material in-out warehouse is the station for butt joint of the material vehicle of the material in-out warehouse; the three-dimensional material storage warehouse is arranged between the pressure quenching material warehousing platform and the material in-out warehouse revolving platform; the material tool in-and-out storage vehicle is arranged on one side of the outer edge of the three-dimensional material tool storage, the pressing quenching material tool in-and-out storage station, the material tool in-and-out storage vehicle station and the material tool station center line of the three-dimensional material tool storage are positioned on the same center line, and the material tool in-and-out storage vehicle station is used for transferring the material tools on the pressing quenching material tool in-and-out storage station and the material tool in-and-out storage vehicle station to the material tool station of the three-dimensional material tool storage, and taking out the material tools on the material tool station of the three-dimensional material tool storage and conveying the material tools to the material tool in-and-out storage peripheral rotary table.
As a further technical scheme, the pressure quenching tool warehousing platform comprises: the press quenching device comprises a material conveying table, a material transmission mechanism and a material air cooling device; the pressure quenching tool conveying platform receives high-temperature pressure quenching tools from the production line pressure quenching area; the material tool transmission mechanism transfers the high-temperature pressure quenching material tool to a pressure quenching material tool warehousing station in a stepping mode; the material tool air cooling device is arranged on a stepping station of the high-temperature pressure quenching material tool, and the high-temperature pressure quenching material tool is cooled by the axial flow fan.
As a further technical solution, the material inlet and outlet turnover table comprises: a material transferring platform, an in-platform transmission mechanism and a material tool transferring frame are arranged; the turnover material platform comprises a common track and three special tracks; the in-table transmission mechanism is arranged below each track on the turnover material table, and a group of in-table transmission mechanisms are arranged corresponding to each track; the material conveying frames are three in number and are arranged on the special rails, and each material conveying frame can be driven by the intra-platform transmission mechanism below the special rail to move to the public rail and driven by the intra-platform transmission mechanism below the public rail to move on the public rail.
As a further technical scheme, the three-dimensional storage warehouse is a single-row multi-layer multi-station storage warehouse, the material tools on the material tool stations of the three-dimensional storage warehouse comprise a pressure quenching tool and a direct quenching tool, and the pressure quenching tool and the direct quenching tool are stored separately.
As a further technical scheme, the material tool warehouse-in and warehouse-out material vehicle comprises: a skip ground rail, a skip top rail, a skip traveling mechanism, a skip lifting mechanism and a skip telescopic mechanism; the skip car travelling mechanism is arranged on the skip car ground rail; one end of the skip car lifting mechanism is mounted on the skip car travelling mechanism, and the other end of the skip car lifting mechanism is matched with the skip car overhead rail; the skip car telescopic mechanism is arranged on the skip car lifting mechanism; the material tool in-out warehouse material vehicle realizes the movement of the material tool in the three-dimensional direction.
As a further technical solution, the skip ground rail includes: 1 standard guide rail, 2 guide rail limiting blocks and 1 transmission rack; the standard guide rail is laid along the direction of a parallel line of the central axis of the three-dimensional material storage warehouse; the guide rail limiting blocks are respectively arranged at two ends of the standard guide rail; the transmission rack is arranged on one side of the standard guide rail along the parallel direction.
As a further technical scheme, skip running gear includes: the trolley comprises a bottom beam assembly, a travelling mechanism combined roller, a guide wheel assembly, a travelling mechanism speed reduction motor and a travelling mechanism transmission gear, wherein the trolley travelling mechanism is arranged on a standard guide rail of a trolley ground rail; the bottom beam assembly is formed by combining and welding steel plates and is of a single-beam structure, the two ends of the bottom beam assembly are provided with a roller mounting seat and a guide wheel mounting seat, the upper surface of the bottom beam assembly is provided with a lifting frame mounting seat, and the side surface of the bottom beam assembly is provided with a walking mechanism speed reduction motor mounting seat; the number of the walking mechanism combined rollers is 2, the walking mechanism combined rollers are respectively arranged at two ends of the bottom beam assembly, and the walking mechanism combined rollers are kept in contact with the upper surface of the track of the standard guide rail; the guide wheel assemblies are 2 in number and are respectively arranged at two ends of the bottom beam assembly, and the guide wheel assemblies are kept in contact with the side surface of the track of the standard guide rail; the walking mechanism speed reducing motor is arranged on the side surface of the bottom beam assembly, and the output shaft of the walking mechanism speed reducing motor is vertically downward; the transmission gear of the traveling mechanism is arranged on an output shaft of the speed reducing motor of the traveling mechanism and is matched with the transmission rack of the skip ground rail.
As a further technical scheme, skip elevating system includes: the lifting frame is arranged on the upper end of the lifting frame; the upright post is vertically arranged on the bottom beam component of the skip car travelling mechanism, and 2 parallel lifting mechanism C-shaped guide rails are distributed on the upright post; the lifting frame is provided with 4 lifting frame combined idler wheels which are distributed in the same vertical plane of the lifting frame, the lifting frame is arranged on the C-shaped guide rails of the lifting mechanisms through the 4 lifting frame combined idler wheels, and each C-shaped guide rail of the lifting mechanism is internally provided with 2 lifting frame combined idler wheels; the servo speed reducing motor is arranged at the top of the upright post; the transmission chain wheel is arranged on an output shaft of the servo speed reducing motor; one end of the transmission chain, which bypasses the upper part of the transmission chain wheel, is connected with the lifting frame, and the other end of the transmission chain is hung with a balancing weight; the guide wheel of the overhead rail guide wheel assembly is matched with the overhead rail of the skip car to keep the vertical state of the upright column on the skip car travelling mechanism.
As a further technical scheme, the skip telescopic mechanism comprises: the device comprises a support plate assembly, a guide frame, a material taking fork and a transmission mechanism; the support plate component is arranged on a lifting frame of the skip lifting mechanism and is a support base of the skip telescopic mechanism, the support plate component comprises 2 support plates which are arranged in parallel, and the support plates are respectively provided with a guide support wheel; the guide frame is arranged on the support plate assembly and used for correcting the position of the material taking tool; the material taking fork comprises two telescopic mechanism C-shaped guide rails and a connecting plate, baffles are arranged at two ends of each telescopic mechanism C-shaped guide rail to prevent the material taking fork from derailing, and the material taking fork is arranged on a guide supporting wheel of the support plate assembly through the telescopic mechanism C-shaped guide rails arranged in parallel on two sides.
As a further technical scheme, a transmission mechanism of the skip car telescopic mechanism comprises a telescopic mechanism speed reduction motor, a driving gear, a telescopic mechanism transmission gear, an intermediate gear and a rack; the telescopic mechanism transmission gears are a plurality of gears with the same specification, the number of the intermediate gears is 1 less than that of the telescopic mechanism transmission gears, the intermediate gears are of the same specification, the telescopic mechanism speed reduction motor is installed on a support plate on one side of a support plate component of the telescopic mechanism, the output shaft of the telescopic mechanism speed reduction motor is provided with the driving gear, the driving gear and one telescopic mechanism transmission gear form a meshing relationship, the telescopic mechanism transmission gears and the intermediate gears are installed on the same support plate with the telescopic mechanism speed reduction motor, and each intermediate gear is arranged between two telescopic mechanism transmission gears; the material taking fork is characterized in that the number of racks of the material taking trolley telescopic mechanism is 1, the racks are mounted on a connecting plate of the material taking fork, and the racks of the material taking trolley telescopic mechanism and the telescopic mechanism transmission gear form a meshing relation.
The utility model discloses a three-dimensional storage turnover equipment of quenching/direct quenching heat treatment production line material utensil can be pressed in the continuity and quench/directly quench the three-dimensional of realizing different kind of material utensil and deposit on the heat treatment production line, and pass through the cooperation of material utensil business turn over storehouse skip and pressure quenching material utensil warehouse entry platform, material utensil business turn over storehouse turnover platform, the flexible line and the off-line of going up of different kind of material utensil has been realized, traditional material utensil has been saved and has been returned the storage material platform, the area of quenching/direct quenching heat treatment production line is pressed in the continuity has been reduced, the overall arrangement of production line has been optimized, the automatic operation that the material utensil was transported, operating personnel's intensity of labour has been alleviateed, the degree of automation of quenching/direct quenching heat treatment production line is pressed in the continuity has been improved, also avoided the wearing and tearing of material utensil on the tradition return material bench and between the track, the live time of extension material utensil.
Drawings
Fig. 1 is a schematic top view of the prior art.
Fig. 2A is a schematic front view of the present invention.
Fig. 2B is a schematic top view of the present invention.
Fig. 3A is a schematic side view of the storage table of the press quenching apparatus of the present invention.
Fig. 3B is a front view of the pressing and quenching tool warehouse entry table of the present invention.
Fig. 3C is a schematic view of the overlooking structure of the storage table of the press quenching tool of the present invention.
Fig. 4A is the utility model discloses a material warehouse entry and exit turnover platform foresight structure schematic diagram.
Figure 4B is the utility model discloses a structure schematic diagram is seen to glassware business turn over storehouse turnover platform side.
Figure 4C is the utility model discloses a structural schematic is overlooked to glassware business turn over storehouse turnover platform.
Fig. 5A is a front view of the material vehicle for loading and unloading materials of the present invention.
Fig. 5B is the side view schematic structure of the material vehicle for material tool in and out warehouse.
Fig. 5C is a schematic view of the overhead structure of the material vehicle for feeding and discharging material.
Fig. 6A is the utility model discloses a skip telescopic machanism looks sideways at the schematic structure.
Fig. 6B is a schematic view of the material vehicle retracting mechanism of the present invention.
Fig. 6C is a schematic view of the structure of the extension mechanism of the skip car in an overlooking state.
Description of the symbols:
1 continuous pressure quenching/direct quenching heat treatment production line; 2, a pressure quenching device returns to the material platform; 3, returning the direct quenching tool to the material platform; 4a discharging area after heat treatment; 5a loading area before heat treatment; (1) a line of a pressure quenching tool is arranged; (2) a direct quenching tool off-line route; (3) the on-line of the direct quenching tool; 9 pressing and quenching the material into a storage platform; 10 material inlet and outlet turnover table; 11 a three-dimensional storage warehouse for the supplies; 12 material feeding and discharging vehicles; 13 pressing and quenching a material conveying platform; 14 a material tool transmission mechanism; 15 material with air cooling device; 16 turnover material platform; 17 internal transmission mechanisms; 18 a material transfer rack; 19 skip ground rails; 20 skip top rails; 21 a skip car travelling mechanism; 22 a skip car lifting mechanism; 23 a skip telescopic mechanism; 24 a plate assembly; 25, a guide frame; 26 a take-off fork; 27 a transmission mechanism; (4) the straight quenching material is provided with an upper line position; (5) the pressure quenching material is provided with an upper line position; (6) the direct quenching material is provided with an off-line position; (7) the receiving tool enters and exits the station of the stock car; (8) butting and pressure quenching stations; (9) and the pressure quenching tool is put in a storage station.
Detailed Description
The detailed description and technical contents of the present invention are described below with reference to the accompanying drawings, which are provided for reference and illustration purposes only and are not intended to limit the present invention.
As shown in fig. 2A and fig. 2B, the utility model relates to a three-dimensional storage turnover equipment of continuity pressure quenching/direct quenching heat treatment production line glassware for the setting is on continuity pressure quenching/direct quenching heat treatment production line 1, and continuity pressure quenching/direct quenching heat treatment production line 1 is the annular and arranges, and the three-dimensional storage turnover equipment of glassware arranges in one side of continuity pressure quenching/direct quenching heat treatment production line 1, include: a pressure quenching tool warehousing platform 9, a tool in-out warehousing turnover platform 10, a three-dimensional tool storage 11 and a tool in-out warehousing trolley 12.
The pressure quenching tool warehousing platform 9 is arranged in the pressure quenching area, one end of the pressure quenching tool warehousing platform faces the pressure quenching area and is in butt joint with the pressure quenching area transfer mechanism, and the other end of the pressure quenching tool warehousing platform faces the outside of the pressure quenching area and is in butt joint with a tool feeding and discharging vehicle 12.
The material inlet and outlet revolving platform 10 is arranged at the outer side of a discharging area 4 after heat treatment of the continuous pressure quenching/direct quenching heat treatment production line 1, a direct quenching material feeding position (4), a pressure quenching material feeding position (5) and a direct quenching material separating position (6) of the material inlet and outlet revolving platform 10 are positioned on the same axis and are arranged with the discharging area 4 after heat treatment and the charging area 5 before heat treatment on the same axis, and a butt-joint material inlet and outlet trolley station (7) of the material inlet and outlet revolving platform 10 is butted with a material inlet and outlet trolley 12.
The three-dimensional material storage warehouse 11 is arranged between the pressure quenching material warehousing platform 9 and the material in-and-out warehouse turnover table 10, and the pressure quenching material warehousing station (9) of the pressure quenching material warehousing platform 9 (i.e. the station where the pressure quenching material warehousing platform 9 is in butt joint with the material vehicle 12 of the material in-and-out warehouse), the butt joint material vehicle station of the material in-and-out warehouse turnover table 10 (i.e. the station where the material vehicle 10 of the material in-and-out warehouse is in butt joint with the material vehicle 12 of the material in-and-out warehouse) and the central line of the three-dimensional material storage warehouse 11 are on the same axial line.
The feeding and discharging car 12 is arranged outside the pressure quenching tool storage table 9, the three-dimensional feeding and discharging storage 11 and the feeding and discharging turnover table 10, and the axis of the walking track is parallel to the axis of the three-dimensional feeding and discharging storage 11.
The three-dimensional material storage warehouse 11 is designed in a single-row multi-layer multi-station mode, the pressure quenching materials and the direct quenching materials are stored in the storage warehouse separately, the number of stations in the warehouse of each material is not less than the number of material discs required by a single-circle cycle of the continuous pressure quenching/direct quenching heat treatment production line 1, a material cushion block is arranged at each material position, and the stacking number of the materials in each material position is the maximum number of the materials allowed by material disc charging.
The walking of the material in-and-out warehouse material trolley 12 can reach any position between the pressure quenching material in-and-out warehouse table 9 and the material in-and-out warehouse trolley station of the material in-and-out warehouse turnover table 10, the lifting of the material in-and-out warehouse material trolley 12 can reach the lowest station and the highest station of the three-dimensional material warehouse 11, and the telescopic stroke of the material in-and-out warehouse trolley 12 is a fixed stroke, so that the control of the telescopic stroke of the material fork can be simplified.
As a further example, as shown in fig. 3A, 3B, and 3C, the pressure quenching tool stocker table 9 includes: the device comprises a pressure quenching tool conveying table 13, a tool transmission mechanism 14 and a tool air cooling device 15, wherein a butt joint pressure quenching station (8) of the pressure quenching tool conveying table 13 receives a high-temperature pressure quenching tool from a pressure quenching area, the tool transmission mechanism 14 transfers the high-temperature pressure quenching tool to a pressure quenching tool warehousing station (9) in a stepping mode, and the tool air cooling device 15 is arranged on the stepping station of the high-temperature tool and cools the high-temperature pressure quenching tool through an axial fan.
As a further example, as shown in fig. 4A, 4B, and 4C, the stocker access turnaround table 10 includes: a material transferring platform 16, an internal transmission mechanism 17 and a material conveying frame 18. Three special tracks and a common track are arranged on the turnover material platform 16, and a straight quenching device on-line position (4), a pressure quenching device on-line position (5), a straight quenching device off-line position (6) and a butt-joint feeding and discharging device feeding and discharging vehicle station (7) are arranged. The in-table drive mechanism 17 is a set of drive mechanisms disposed below each track. The number of the material tool transfer frames 18 is the same as that of the special rails on the material transferring table, and each special transfer frame can be driven to move to the common rail through the intra-table transmission mechanism 17 below the special rail and driven to move on the common rail through the intra-table transmission mechanism 17 below the common rail.
As a further example, as shown in fig. 5A, 5B, and 5C, the stocker and stocker vehicle 12 includes: a skip ground rail 19, a skip overhead rail 20, a skip traveling mechanism 21, a skip lifting mechanism 22 and a skip telescopic mechanism 23. The material feeding and discharging car 12 can realize the movement of the material in three-dimensional direction, and the number of the ground rail 19 of the material car and the number of the overhead rail 20 of the material car are respectively one. The material feeding and discharging vehicle 12 runs in a single-rail mode.
The track of the skip ground rail 19 is laid on the ground, a transmission rack is distributed on one side of the track along with the skip ground rail, and limit stop blocks are arranged at two ends of the track of the skip ground rail to prevent the skip from derailing.
The skip car traveling mechanism 21 includes: the trolley comprises a bottom beam assembly, a travelling mechanism combined roller, a guide wheel assembly, a travelling mechanism speed reduction motor and a travelling mechanism transmission gear, wherein the trolley travelling mechanism is arranged on a standard guide rail of a trolley ground rail; the bottom beam assembly is formed by combining and welding steel plates and is of a single-beam structure, the two ends of the bottom beam assembly are provided with a roller mounting seat and a guide wheel mounting seat, the upper surface of the bottom beam assembly is provided with a lifting frame mounting seat, and the side surface of the bottom beam assembly is provided with a walking mechanism speed reduction motor mounting seat; the number of the walking mechanism combined rollers is 2, and the walking mechanism combined rollers are respectively arranged at two ends of the bottom beam assembly; the number of the guide wheel assemblies is 2, and the guide wheel assemblies are respectively arranged at two ends of the bottom beam assembly; 2 rollers and 2 groups of guide wheels are kept in contact with the upper surface and the side surface of the track of the skip ground rail; the travelling mechanism speed reducing motor is arranged on the side surface of the bottom beam assembly, and the direction of an output shaft of the travelling mechanism speed reducing motor is vertical downward; the transmission gear of the traveling mechanism is arranged on an output shaft of the speed reducing motor of the traveling mechanism and is matched with a transmission rack of a ground rail of the skip car, so that skip car dislocation caused by slipping when the skip car travels is prevented.
The skip car lifting mechanism 22 is arranged on the skip car travelling mechanism 21, and the skip car lifting mechanism 22 comprises a lifting frame, an upright post, a servo speed reducing motor, a transmission chain wheel, a transmission chain and a top rail guide wheel component; 2 parallel C-shaped guide rails of the lifting mechanism are distributed on the vertical upright post, the lifting frame is arranged on the C-shaped guide rails of the lifting mechanism through 4 lifting frame combined idler wheels, and 2 lifting frame combined idler wheels are arranged in each C-shaped guide rail of the lifting mechanism; the servo speed reducing motor is arranged at the top of the upright post, the transmission chain wheel is arranged on an output shaft of the servo speed reducing motor, one end of the transmission chain which bypasses the upper part of the transmission chain wheel is connected with the lifting frame, and the other end of the transmission chain is hung with the balancing weight; the guide wheel of the overhead rail guide wheel assembly is matched with the skip overhead rail 20 to keep the postures of the skip travelling mechanism 21 and the skip lifting mechanism 22 on the skip ground rail 19.
As a further embodiment, as shown in fig. 6A, 6B, and 6C, the skip car telescoping mechanism 23 is disposed on a crane of the skip car lifting mechanism 22, and the skip car telescoping mechanism 23 includes: the support plate assembly 24, the guide frame 25, the material taking fork 26 and the transmission mechanism 27;
the support plate assembly 24 is installed on the crane of the skip car lifting mechanism and is the support foundation of the skip car telescopic mechanism, the support plate assembly comprises 2 support plates which are arranged in parallel, and the support plates are respectively provided with guide support wheels;
the guide frame 25 is arranged on the support plate component 24 and used for correcting the position of the material taking tool;
the transmission mechanism 27 comprises a telescopic mechanism speed reduction motor, a driving gear, a telescopic mechanism transmission gear, an intermediate gear and a rack; the transmission gears of the telescopic mechanism are a plurality of gears with the same specification, the number of the intermediate gears is 1 less than that of the transmission gears of the telescopic mechanism, and the specifications of the intermediate gears are the same; the telescopic mechanism gear motor is arranged on a support plate on one side of the support plate component, an output shaft of the telescopic mechanism gear motor is provided with 1 driving gear which is meshed with a telescopic mechanism transmission gear, the telescopic mechanism transmission gear and intermediary gears are arranged on the same support plate with the telescopic mechanism gear motor, and each intermediary gear is arranged between two telescopic mechanism transmission gears; the number of the racks is 1, the racks are arranged on a connecting plate of the material taking fork 26, can be meshed with all the telescopic mechanism transmission gears simultaneously, can also be meshed with at least 1 telescopic mechanism transmission gear, and a longer telescopic distance can be achieved by using a shorter rack.
The material taking fork 26 is arranged on a guide supporting wheel of the support plate assembly 24, the material taking fork 26 comprises two telescopic mechanism C-shaped guide rails and a connecting plate, two ends of each telescopic mechanism C-shaped guide rail are provided with baffles to prevent the material taking fork from derailing, the material taking fork 26 is arranged on the guide supporting wheel of the support plate assembly 24 through the telescopic mechanism C-shaped guide rails arranged in parallel at two sides, a rack on the material taking fork 26 is meshed with a plurality of telescopic mechanism transmission gears on the support plate assembly, a telescopic mechanism speed reducing motor of the transmission mechanism 27 is arranged on the support plate assembly, 1 driving gear is arranged on an output shaft of the telescopic mechanism speed reducing motor of the transmission mechanism 27 and meshed with one telescopic mechanism transmission gear, all the telescopic mechanism transmission gears are connected through intermediate gears, the rack on the material taking fork 26 is meshed with at least 2 telescopic mechanism transmission gears in a withdrawing state, when the material taking fork 26 extends, the rack on the material taking fork 26 can be gradually separated from or meshed with the rest of the telescopic mechanism transmission gears, when the fork reaches the farthest end, one telescopic mechanism transmission gear still keeps meshed with the rack on the material taking fork 26, and the continuous operation of the material taking fork is guaranteed, and the material taking fork is shortened in length.
The continuous pressure quenching/direct quenching heat treatment production line material tool comprises a pressure quenching tool and a direct quenching tool, wherein the pressure quenching tool is separated from a workpiece and a material tray in a pressure quenching area of the production line, and the direct quenching tool is separated from the workpiece and the material tray in a discharging area after heat treatment is finished. The three-dimensional hopper tool storage warehouse of the utility model is arranged between the pressure quenching tool storage warehouse platform and the material tool storage warehouse inlet and outlet turnover platform, the material tool storage warehouse inlet and outlet skip is arranged at one side of the outer edge of the three-dimensional storage warehouse, the pressure quenching tool reaches the designated position of the pressure quenching tool storage warehouse platform, the pressure quenching tool is transferred to the designated position in the three-dimensional tool storage warehouse by the material tool storage warehouse inlet and outlet skip for storage, the direct quenching tool reaches the off-line position on the material tool storage warehouse inlet and outlet turnover platform after being separated from a workpiece and a material plate, the direct quenching tool is transferred to the butt joint station of the material tool storage warehouse inlet and outlet skip by the material tool storage warehouse skip, and the direct quenching tool is transferred to the designated position in the three-dimensional material tool storage warehouse for storage by the material tool storage warehouse inlet and outlet skip; and the material tool delivery device takes out the material tool from a specified position in the three-dimensional material tool storage warehouse by the material tool delivery vehicle, transfers the material tool to a butt joint station of the material tool delivery and storage revolving table, and then transfers the material tool to a pressure quenching material feeding line position or a direct quenching material feeding line position through the inward rotation of the material tool delivery and storage revolving table.
The utility model discloses at the during operation, the three-dimensional storage turnover equipment of continuity pressure quenching/direct quenching heat treatment production line material utensil is in one side outside of continuity pressure quenching/direct quenching heat treatment production line 1, space advantage through three-dimensional material utensil repository 11, area when reducing the material utensil and depositing, full automatic operation and the three-dimensional removal advantage through material utensil business turn over storehouse skip 12 again, can be nimble with the material utensil of pressure quenching material utensil warehouse entry platform 9 material utensil warehouse entry station or material utensil business turn over storehouse turnover platform 10 on to material utensil business turn over storehouse skip station material utensil change over to the relevant position in three-dimensional material utensil repository 11, also can take out the interior pressure quenching material utensil of three-dimensional material utensil repository 11 or direct material utensil and deliver to the material utensil transporting frame 18 to the material utensil business turn over storehouse skip station of receiving material utensil on material utensil business turn over storehouse turnover platform 10, again through material utensil business turn over storehouse business turn over revolving platform 10 on the transmission mechanism 17 in the platform with material utensil transporting frame 18 forward on appointed station.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or the change made by the person skilled in the art on the basis of the present invention are all within the protection scope of the present invention.
Claims (10)
1. A three-dimensional storage turnover equipment of continuous pressure quenching/direct quenching heat treatment production line glassware, its characterized in that, it includes: a pressure quenching tool warehousing platform, a tool in-out warehouse turnover platform, a three-dimensional tool storage warehouse and a tool in-out warehouse trolley;
the pressure quenching tool warehousing platform is arranged in a production line pressure quenching area, one end of the pressure quenching tool warehousing platform faces the interior of the production line pressure quenching area and is butted with a pressure quenching area transfer mechanism, the other end of the pressure quenching tool warehousing platform faces the exterior of the production line pressure quenching area and is butted with the material tool warehouse inlet and outlet material trolley, and the station where the pressure quenching tool warehousing platform is butted with the material tool warehouse inlet and outlet material trolley is a pressure quenching tool warehousing station;
the material inlet and outlet revolving table is arranged outside the discharging area after the heat treatment of the production line, one end of the material inlet and outlet revolving table is in butt joint with the material vehicle of the material inlet and outlet warehouse, and the station where the material inlet and outlet revolving table is in butt joint with the material vehicle of the material inlet and outlet warehouse is the station for butting the material vehicle of the material inlet and outlet warehouse;
the three-dimensional material storage warehouse is arranged between the pressure quenching material warehousing platform and the material in-out warehouse revolving platform;
the material tool in-and-out storage trolley is arranged on one side of the outer edge of the three-dimensional material tool storage, the center lines of the pressure quenching material tool in-and-out storage station, the butt-receiving material tool in-and-out storage trolley station and the material tool station of the three-dimensional material tool storage are located on the same central line, and the material tool in-and-out storage trolley is used for transferring the material tools on the pressure quenching material tool in-and-out storage station and the butt-receiving material tool in-and-out storage trolley station to the material tool station of the three-dimensional material tool storage, and taking out the material tools on the material tool station of the three-dimensional material tool storage and sending the material tools to the material tool in-and-out storage peripheral rotary table.
2. The continuous pressure quenching/direct quenching heat treatment production line tool three-dimensional storage and turnover equipment as claimed in claim 1, wherein the pressure quenching tool warehousing platform comprises: the press quenching device comprises a material conveying table, a material transmission mechanism and a material air cooling device;
the pressure quenching tool conveying platform receives high-temperature pressure quenching tools from the production line pressure quenching area;
the feeding device transmission mechanism transfers the high-temperature pressure quenching device to a pressure quenching device warehousing station in a stepping mode;
the material tool air cooling device is arranged on a stepping station of the high-temperature pressure quenching tool, and the high-temperature pressure quenching tool is cooled by an axial fan.
3. The continuous pressure quenching/direct quenching heat treatment production line material tool three-dimensional storage turnover equipment as claimed in claim 1, wherein the material tool in-out warehouse turnover table comprises: a material transferring table, an in-table transmission mechanism and a material tool transferring frame are arranged;
the turnover material platform comprises a common track and three special tracks;
the in-table transmission mechanism is arranged below each track on the turnover material table, and a group of in-table transmission mechanisms is arranged corresponding to each track;
the material tool transfer frames are three in number and are arranged on the special rails, and each material tool transfer frame can be driven to move to the public rail through the intra-platform transmission mechanism below the special rail and driven to move on the public rail through the intra-platform transmission mechanism below the public rail.
4. The continuous pressure quenching/direct quenching thermal treatment production line tool stereoscopic storage and turnover equipment as claimed in claim 1, wherein the stereoscopic tool storage warehouse is a single-row multi-layer multi-station, tools on tool stations of the stereoscopic tool storage warehouse comprise a pressure quenching tool and a direct quenching tool, and the pressure quenching tool and the direct quenching tool are stored separately.
5. The continuous pressure quenching/direct quenching heat treatment production line material tool three-dimensional storage and turnover equipment as claimed in claim 1, wherein the material tool in-and-out warehouse material vehicle comprises: a skip ground rail, a skip top rail, a skip traveling mechanism, a skip lifting mechanism and a skip telescopic mechanism;
the skip car travelling mechanism is arranged on the skip car ground rail;
one end of the skip car lifting mechanism is mounted on the skip car travelling mechanism, and the other end of the skip car lifting mechanism is matched with the skip car overhead rail;
the skip car telescopic mechanism is arranged on the skip car lifting mechanism;
the material tool in-out warehouse material vehicle realizes the movement of the material tool in the three-dimensional direction.
6. The continuous pressure quenching/direct quenching thermal treatment production line tool stereoscopic storage and turnover device of claim 5, wherein the skip ground rail comprises: 1 guide rail, 2 guide rail limiting blocks and 1 transmission rack;
the guide rail is laid along the direction parallel to the central axis of the three-dimensional storage warehouse;
the guide rail limiting blocks are respectively arranged at two ends of the guide rail;
the transmission rack is arranged along a parallel direction on one side of the guide rail.
7. The continuous pressure quenching/direct quenching heat treatment production line material three-dimensional storage and turnover equipment as claimed in claim 6, wherein the skip travelling mechanism comprises: the trolley comprises a bottom beam assembly, a travelling mechanism combined roller, a guide wheel assembly, a travelling mechanism speed reduction motor and a travelling mechanism transmission gear, wherein the trolley travelling mechanism is arranged on a guide rail of a trolley ground rail;
the bottom beam assembly is formed by combining and welding steel plates and is of a single-beam structure, the two ends of the bottom beam assembly are provided with a roller mounting seat and a guide wheel mounting seat, the upper surface of the bottom beam assembly is provided with a lifting frame mounting seat, and the side surface of the bottom beam assembly is provided with a walking mechanism speed reduction motor mounting seat;
the number of the walking mechanism combined rollers is 2, the walking mechanism combined rollers are respectively arranged at two ends of the bottom beam assembly, and the walking mechanism combined rollers are kept in contact with the upper surface of the track of the guide rail;
the guide wheel assemblies are 2 in number and are respectively arranged at two ends of the bottom beam assembly, and the guide wheel assemblies are kept in contact with the side surfaces of the guide rails;
the walking mechanism speed reducing motor is arranged on the side surface of the bottom beam assembly, and the output shaft of the walking mechanism speed reducing motor is vertically downward;
and the traveling mechanism transmission gear is arranged on an output shaft of the traveling mechanism speed reducing motor and is matched with a transmission rack of the skip ground rail.
8. The continuous pressure quenching/direct quenching thermal treatment production line tool stereoscopic storage and turnover device of claim 7, wherein the skip car lifting mechanism comprises: the lifting frame is arranged on the upper part of the lifting frame;
the upright post is vertically arranged on the bottom beam component of the skip car travelling mechanism, and 2 parallel lifting mechanism C-shaped guide rails are distributed on the upright post;
the lifting frame is provided with 4 lifting frame combined idler wheels which are distributed in the same vertical plane of the lifting frame, the lifting frame is arranged on the C-shaped guide rails of the lifting mechanisms through the 4 lifting frame combined idler wheels, and each C-shaped guide rail of the lifting mechanism is internally provided with 2 lifting frame combined idler wheels;
the servo speed reducing motor is arranged at the top of the upright post;
the transmission chain wheel is arranged on an output shaft of the servo speed reducing motor;
one end of the transmission chain, which bypasses the upper part of the transmission chain wheel, is connected with the lifting frame, and the other end of the transmission chain is hung with a balancing weight;
the guide wheel of the top rail guide wheel assembly is matched with the top rail of the skip car to keep the vertical state of the upright post on the skip car travelling mechanism.
9. The continuous pressure quenching/direct quenching heat treatment production line tool three-dimensional storage and turnover device as claimed in claim 8, wherein the skip telescopic mechanism comprises: the device comprises a support plate assembly, a guide frame, a material taking fork and a transmission mechanism;
the support plate component is arranged on a lifting frame of the skip lifting mechanism and is a support base of the skip telescopic mechanism, the support plate component comprises 2 support plates which are arranged in parallel, and the support plates are respectively provided with a guide support wheel;
the guide frame is arranged on the support plate assembly and used for correcting the position of the material taking tool;
the material taking fork comprises two C-shaped guide rails of the telescopic mechanisms and a connecting plate, the two ends of each C-shaped guide rail of the telescopic mechanisms are provided with baffles to prevent the material taking fork from derailing, and the material taking fork is arranged on a guide supporting wheel of the supporting plate assembly through the C-shaped guide rails of the telescopic mechanisms which are arranged in parallel at two sides.
10. The continuous pressure quenching/direct quenching thermal treatment production line tool stereoscopic storage and turnover equipment of claim 9, wherein the transmission mechanism of the skip car telescopic mechanism comprises a telescopic mechanism speed reduction motor, a driving gear, a telescopic mechanism transmission gear, an intermediate gear and a rack;
the telescopic mechanism transmission gears are a plurality of gears with the same specification, the number of the intermediate gears is 1 less than that of the telescopic mechanism transmission gears, the intermediate gears are of the same specification, the telescopic mechanism speed reduction motor is installed on a support plate on one side of a support plate component of the telescopic mechanism, the output shaft of the telescopic mechanism speed reduction motor is provided with the driving gear, the driving gear and one telescopic mechanism transmission gear form a meshing relationship, the telescopic mechanism transmission gears and the intermediate gears are installed on the same support plate with the telescopic mechanism speed reduction motor, and each intermediate gear is arranged between two telescopic mechanism transmission gears;
the material taking fork is characterized in that the number of racks of the material taking trolley telescopic mechanism is 1, the racks are mounted on a connecting plate of the material taking fork, and the racks of the material taking trolley telescopic mechanism and the telescopic mechanism transmission gear form a meshing relation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222280377.XU CN218260150U (en) | 2022-08-29 | 2022-08-29 | Three-dimensional storage turnover equipment for continuous pressure quenching/direct quenching heat treatment production line material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222280377.XU CN218260150U (en) | 2022-08-29 | 2022-08-29 | Three-dimensional storage turnover equipment for continuous pressure quenching/direct quenching heat treatment production line material |
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| Publication Number | Publication Date |
|---|---|
| CN218260150U true CN218260150U (en) | 2023-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222280377.XU Active CN218260150U (en) | 2022-08-29 | 2022-08-29 | Three-dimensional storage turnover equipment for continuous pressure quenching/direct quenching heat treatment production line material |
Country Status (1)
| Country | Link |
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| CN (1) | CN218260150U (en) |
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2022
- 2022-08-29 CN CN202222280377.XU patent/CN218260150U/en active Active
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