CN218253793U

CN218253793U - Automatic kludge of screw-free panel light

Info

Publication number: CN218253793U
Application number: CN202222706341.3U
Authority: CN
Inventors: 陈柏林
Original assignee: Foshan Huangguang Lighting Electric Appliance Co ltd
Current assignee: Foshan Huangguang Lighting Electric Appliance Co ltd
Priority date: 2022-10-14
Filing date: 2022-10-14
Publication date: 2023-01-10
Anticipated expiration: 2032-10-14

Abstract

The utility model discloses an automatic assembling machine for screw-free panel lamps, which comprises a workbench provided with a pressing station, a frame positioning component arranged on the workbench and a frame pressing forming device; the pressing frame forming device comprises a guide upright post arranged on the workbench, a lifting plate sleeved on the guide upright post, a pressing die arranged on the lifting plate, a supporting plate fixedly arranged at the top of the guide upright post and a lifting driving cylinder or a lifting driving oil cylinder fixedly arranged on the supporting plate, wherein the end part of a piston rod of the lifting driving cylinder or the lifting driving oil cylinder is fixedly connected with the lifting plate; the pressing die comprises an inner pressing die and a blank pressing forming die which are arranged on the lifting plate, and an arc-shaped pressing groove is formed in the bottom surface of the blank pressing forming die. The above structure is adopted in the utility model, drive actuating cylinder or lift drive hydro-cylinder through the lift and drive the mould suppression, make the frame shaping of bending, it is fixed spacing with the chucking spare parcel of backplate, overall structure is more stable.

Description

Automatic kludge of screw-free panel light

Technical Field

The utility model belongs to the technical field of lamps and lanterns equipment, the automatic kludge of concretely relates to screw-free panel light.

Background

The LED flat lamp (panel lamp) has aesthetic effects such as attractiveness and comfort in appearance and shape of the lamp and can be coordinated with the environment, the LED flat lamp is integrated with a building, along with the development of the LED lamp industry and the improvement of industrial efficiency and technical level, the price of an LED lighting product is more and more civilized, and the LED flat lamp (panel lamp) is widely applied to lighting in various places.

The assembly structure of panel light is various, and most all fasten the assembly through the screw, also have and need not the screw to assemble, be CN 210398468U's chinese patent as the grant bulletin number, disclose a exempt from straight luminous panel light of screw, including frame, diffuser plate, backplate and fix the lamp strip on the backplate, the lower part is equipped with spacing edge and support edge respectively on the frame inboard, be equipped with the recess on the support edge, the diffuser plate is placed in the frame and is supported by supporting the edge, and the edge of backplate is equipped with the chucking spare of bending, and the chucking spare lower extreme is contradicted the diffuser plate, upper end joint are on spacing edge, the highly slightly is greater than the interval between diffuser plate and the spacing edge of chucking spare. By adopting the structure, the panel lamp disclosed by the patent can be assembled and assembled quickly without screws. The structure of this patent can improve assembly production efficiency greatly, but the steadiness between assembly backplate and the frame is relatively poor.

Specifically, as the panel light shown in fig. 1 and 2, because the connecting portion 100 between the back plate and the frame is only in the clamped state, the panel light can shake, the stability is poor, and if the conditions such as collision and aging deformation occur, the situation that the panel light is released and scattered may occur. Because the long service life of LED panel light, the later stage need not basically unpack apart the maintenance, if can prevent that backplate and frame dropout from scattering the effect better. Therefore, in order to achieve a better effect, it is urgently needed to design a device capable of quickly fastening and limiting the connection position of the back plate and the frame.

Disclosure of Invention

An object of the utility model is to provide a screw panel lamp's kludge exempts from can be fast with the frame and the backplate fastening connection of panel lamp.

In order to realize the technical purpose, the utility model discloses a following technical scheme: the utility model provides an automatic kludge of screw-free panel light which characterized in that: the device comprises a workbench provided with a pressing station, a frame positioning assembly and a frame pressing forming device, wherein the frame positioning assembly and the frame pressing forming device are arranged on the workbench; the pressing frame forming device comprises a guide upright post arranged on the workbench, a lifting plate sleeved on the guide upright post, a pressing die arranged on the lifting plate, a supporting plate fixedly arranged at the top of the guide upright post and a lifting driving cylinder or a lifting driving oil cylinder fixedly arranged on the supporting plate, wherein the end part of a piston rod of the lifting driving cylinder or the lifting driving oil cylinder is fixedly connected with the lifting plate; the pressing die comprises an inner pressing die and an edge pressing forming die, and an arc-shaped pressing groove is formed in the bottom surface of the edge pressing forming die.

Furthermore, the utility model also comprises a conveyer belt device and a material taking robot; the conveying belt device comprises a rack, a conveying belt and a driving mechanism, wherein the conveying belt is arranged on the rack; the automatic panel lamp taking machine is characterized in that a portal frame is installed on the rack, the taking robot is installed on the portal frame, and the taking robot can take out a panel lamp finished product and place the panel lamp finished product on a conveying belt.

Furthermore, the material taking robot comprises a movable guide rail, a sliding block arranged on the movable guide rail, a driving mechanism for driving the sliding block to move along the guide rail, a mounting plate fixed on the sliding block, a suction disc frame upper and lower air cylinder fixed on the mounting plate, a suction disc frame arranged on a piston rod of the suction disc frame upper and lower air cylinder, and a plurality of vacuum suction discs arranged on the suction disc frame, wherein the movable guide rail is fixed on the portal frame through a mounting seat.

Furthermore, the driving mechanism comprises a belt arranged on the guide rail and a driving motor for driving the belt to rotate, the middle of the sliding block is fixedly connected with the belt surface of the belt, and the driving motor drives the belt to rotate so as to drive the sliding block to move along the guide rail.

Furthermore, a laser coding station is arranged at the end part of an outlet of the conveyor belt device, a side clamp limiting assembly and a rear baffle limiting assembly are arranged at the laser coding station, and a laser engraving device is arranged above the laser coding station.

Furthermore, the side clamp limiting assemblies are provided with two sets and are oppositely arranged at the left side and the right side of the laser coding station, and each side clamp limiting assembly comprises a side clamp limiting cylinder and a strip-shaped pressing plate connected to a piston rod of the side clamp limiting cylinder; the rear-gear limiting assembly comprises a rear-gear limiting cylinder and a strip-shaped baffle connected to a piston rod of the limiting cylinder, and the rear-gear limiting cylinder is fixedly installed through the gantry support with the piston rod facing downwards.

Furthermore, the frame positioning assembly comprises four sets of corner positioners which are respectively arranged on four corners of the pressing station; each set of corner positioner comprises a clamping and positioning cylinder and a positioning block connected to a piston rod of the clamping and positioning cylinder, and notches matched with the corners of the frame of the panel lamp are formed in the positioning block.

Furthermore, the workbench is also provided with a hood which surrounds the pressing frame forming device, and the hood is provided with a discharge hole and a discharge hole.

The utility model has the advantages that: adopt the utility model discloses an exempt from automatic kludge of screw panel light drives actuating cylinder or lift drive hydro-cylinder through going up and down and drives the mould suppression, makes the frame shaping of bending, and it is fixed spacing with the chucking spare parcel of backplate, overall structure is more stable.

In addition, through setting up the material robot of getting, the conveying of cooperation conveyer belt can improve the off-the-shelf and carry, submit efficiency. Still be provided with laser coding ware at the conveyer belt exit end, can directly beat labels such as parameter on the backplate, be in the same place the process integration, can improve production efficiency.

Drawings

Fig. 1 is a schematic structural diagram of a screw-free direct-lighting panel lamp in the prior art.

Fig. 2 is an enlarged schematic view of a point a in fig. 1.

Fig. 3 is a schematic structural view of the automatic assembling machine for screw-free panel light of the present invention.

Fig. 4 is a schematic structural view in another direction of fig. 3.

Fig. 5 is a schematic structural view of the middle corner positioner of the present invention.

Fig. 6 is a schematic structural view of the middle pressure frame forming device of the present invention installed on the workbench.

Fig. 7 is the perspective structure schematic diagram of the middle pressing mold of the present invention installed on the lifting plate.

Fig. 8 is a schematic view of the middle-pressure die installed on the lifting plate.

Fig. 9 is a sectional view of the middle blank holder forming die of the present invention.

Fig. 10 is a schematic structural view of the material taking robot of the present invention.

Fig. 11 is a schematic view of the state that the middle blank holder forming die of the present invention is lowered to the junction between the panel light frame and the back plate.

Detailed Description

As shown in figures 3 and 4, the utility model relates to an automatic kludge of screw-free panel light, including workstation 1, frame locating component and pressure frame forming device 3. Wherein, a pressing station 12 which is matched with the panel lamp in size is arranged on a table top plate 11 of the workbench 1, and a frame positioning component is arranged on the table top plate 11; the lower part of the workbench is an electrical control cabinet, and a switch button 10 for starting the pressing frame is arranged on a side cabinet plate of the electrical control cabinet.

Preferably, a housing 14 enclosing the frame pressing molding device is further mounted on the table 1, a discharge port 15 and a discharge port 16 are provided on the housing, and infrared detectors 17 are respectively mounted on the sides of the discharge port 15 and the discharge port 16. Through setting up infrared detector 17, when infrared detector 17 had the signal, equipment was shut down, guarantees safety. A touch screen 18 is installed on the housing above the discharge port 15, and can be used for setting and displaying various parameters.

Specifically, as shown in fig. 5, the frame positioning assembly includes four sets of corner positioners 2, and the four sets of corner positioners 2 are respectively disposed on four corners of the pressing station 12. As shown in fig. 4, each set of corner locator 2 comprises a clamping and positioning cylinder 21 and a positioning block 22; the positioning block 22 is provided with a notch 23 adapted to the corner of the panel lamp frame. A connecting block 24 is fixedly connected to a piston rod of the clamping and positioning cylinder 21, and the positioning block 22 is fixed on the connecting block 24. A moving groove 13 for moving the positioning block 22 is formed on the table top plate 11 of the workbench; the clamping and positioning cylinder 21 is installed on the bottom surface of the table panel 11, and after the installation, the positioning block 22 is placed in the moving groove 13. When the piston rod of the clamping and positioning cylinder 21 extends, the connecting block 24, that is, the positioning block 22, can be moved along the moving groove 13.

As shown in fig. 6-9, the frame pressing forming device 3 includes a guide post 31 mounted on the workbench, a lifting plate 32 sleeved on the guide post, a pressing mold 33 mounted on the lifting plate, a support plate 34 fixedly mounted on the top of the guide post, and a lifting driving cylinder 35 fixedly mounted on the support plate, wherein the end of a piston rod of the lifting driving cylinder 35 is fixedly connected with the lifting plate 32. Specifically, the guide sleeves 36 are mounted on four corners of the lifting plate 32, the pressing mold 33 includes an inner pressing mold 331 and an edge pressing mold 332 mounted on the lifting plate 32, and an arc-shaped pressing groove 333 is formed in the bottom surface of the edge pressing mold. Specifically, the lifting driving cylinder 35 may be provided with one or more cylinders, and may be specifically set according to actual needs. During production, the piston rod of the lifting driving cylinder 35 can be lifted to drive the lifting plate 32 to move up and down along the guide upright post 31, i.e. to drive the pressing die 33 to move up and down.

Preferably, in order to improve the production efficiency, as shown in fig. 3, 4 and 10, the automatic assembling machine for screw-free panel lamps of the present invention further comprises a conveying belt device 4 and a material taking robot 5. The conveying belt device 4 comprises a frame 41, a conveying belt 42 arranged on the frame and a driving mechanism 43; a first portal frame 44 and a second portal frame 45 are respectively arranged at the front end part and the middle part of the rack 41, the material taking robot 5 is arranged on the first portal frame 44 and the second portal frame 45, and the front end part of the conveyer belt device 4 is close to the discharge hole 16 of the hood 14, so that the material taking robot 5 can take out a panel lamp finished product and place the panel lamp finished product on the conveyer belt 42.

The material taking robot 5 comprises a moving guide rail 51, a slide block 52, a driving mechanism 53, a mounting plate 54, a suction cup frame upper and lower air cylinder 55, a suction cup frame 56 and a plurality of vacuum suction cups 57 mounted on the suction cup frame. The movable guide rail 51 is correspondingly fixed on the first portal frame 44 and the second portal frame 45 through two mounting seats 58. A suction cup holder up-down cylinder 55 is fixed to the slider 52 by a mounting plate 54. The suction cup holder 56 is fixedly connected to a piston rod of the suction cup holder up-down cylinder 55.

Specifically, the driving mechanism 53 includes a belt 531 mounted on the guide rail and a driving motor 532 for driving the belt to rotate, the middle part of the slider 52 is fixedly connected with the belt surface of the belt 531, and the driving motor 532 can drive the slider to move along the guide rail when driving the belt to rotate; the suction cup frame 56 can be driven to enter and exit the discharge hole 16 of the pressing frame forming device; and the piston rod of the upper and lower cylinders 55 of the suction cup frame can drive the suction cup frame 56 to move up and down, so that the pressed panel lamp can be grabbed downwards, the panel lamp exits from the discharge hole along with the suction cup frame 56 after rising, and finally the panel lamp is placed on the conveying belt 42.

Further, a laser coding station 6 is arranged at the end of the outlet of the conveyor belt device 4, a side clamp limiting component 61 and a rear stop limiting component 62 are arranged at the laser coding station 6, a laser engraving device 63 is arranged above the laser coding station 5, and the laser engraving device 63 is mounted on the frame 41 through a third portal frame 64.

Specifically, the side presss from both sides limit assembly 61 and is equipped with two sets, sets up the left and right sides at the laser coding station relatively, and the side presss from both sides limit assembly and includes that side presss from both sides limit cylinder 611 and connects the bar clamp plate 612 on the side presss from both sides limit cylinder piston rod, and the side presss from both sides limit cylinder 611 and fixes on frame 41. Spacing subassembly 62 of backstop includes the spacing cylinder 621 of backstop and connects the bar baffle 622 on spacing cylinder piston rod, and spacing cylinder 621 of backstop fixed mounting is on third gantry support 64 and the piston rod is down.

The working process of the utility model is as follows: during production, the panel lamp enters from the discharging port 15 and is placed on the pressing station 12, the clamping and positioning cylinder 21 of the 4 sets of corner positioners 2 simultaneously acts to enable the piston rod of the clamping and positioning cylinder to retract, the positioning block 22 is driven to move, and the panel lamp is accurately positioned on the pressing station through the guiding and positioning of the notch 23 of the positioning block 22, namely, is positioned at the position right below the pressing die 33. When the lifting driving cylinder 35 drives the lifting plate 32 to move downwards, the pressing mold 33 moves downwards (as shown in fig. 11, moves to the frame of the quick-contact panel lamp) until the arc-shaped pressing groove 333 at the bottom of the edge pressing forming mold bends the frame and the bottom plate clamping portion 100 to form, stops moving downwards, and moves upwards and resets. At the moment, the pressed part of the frame is bent to clamp the bottom plate package, so that the bottom plate is stably connected to the frame, and the situation of tripping cannot occur in the subsequent assembly and use process.

After pressing is completed, the material taking robot 5 takes out the pressed panel light and places it on the conveyor belt 42. When the conveyer belt 42 sent the panel lamp after the suppression to laser coding station 6, the spacing subassembly 61 of side clamp and the spacing subassembly 62 action of backstop were fixed a position the panel lamp, and laser engraving ware 63 starts, and the required label of laser engraving on the bottom plate, the sculpture is accomplished the back, and conveyer belt 62 sends out the panel lamp.

The above description is only for the purpose of illustrating the technical solutions of the present invention, and the simple modification or equivalent replacement of the technical solutions of the present invention by those of ordinary skill in the art does not depart from the spirit and scope of the technical solutions of the present invention.

Claims

1. The utility model provides an exempt from automatic kludge of screw panel light which characterized in that: the device comprises a workbench provided with a pressing station, a frame positioning assembly and a frame pressing forming device, wherein the frame positioning assembly and the frame pressing forming device are arranged on the workbench;

the pressing frame forming device comprises a guide upright post arranged on the workbench, a lifting plate sleeved on the guide upright post, a pressing die arranged on the lifting plate, a supporting plate fixedly arranged at the top of the guide upright post and a lifting driving cylinder or a lifting driving oil cylinder fixedly arranged on the supporting plate, wherein the end part of a piston rod of the lifting driving cylinder or the lifting driving oil cylinder is fixedly connected with the lifting plate;

the pressing die comprises an inner pressing die and an edge pressing forming die, and an arc-shaped pressing groove is formed in the bottom surface of the edge pressing forming die.

2. The automatic assembling machine for screw-free panel lamps according to claim 1, characterized in that: the device also comprises a conveyor belt device and a material taking robot;

the conveying belt device comprises a rack, a conveying belt and a driving mechanism, wherein the conveying belt is arranged on the rack;

the gantry is installed on the rack, the material taking robot is installed on the gantry, and the material taking robot can take out finished panel lamps and place the finished panel lamps on the conveyor belt.

3. The automatic assembling machine for screw-free panel lamps according to claim 2, wherein: the material taking robot comprises a movable guide rail, a sliding block arranged on the movable guide rail, a driving mechanism for driving the sliding block to move along the guide rail, a mounting plate fixed on the sliding block, a suction disc frame upper and lower air cylinder fixed on the mounting plate, a suction disc frame arranged on a piston rod of the suction disc frame upper and lower air cylinder, and a plurality of vacuum suction discs arranged on the suction disc frame, wherein the movable guide rail is fixed on the portal frame through a mounting seat.

4. The automatic assembling machine for screw-free panel lamps according to claim 3, characterized in that: the driving mechanism comprises a belt arranged on the guide rail and a driving motor for driving the belt to rotate, the middle of the sliding block is fixedly connected with the belt surface of the belt, and the driving motor drives the belt to rotate so as to drive the sliding block to move along the guide rail.

5. The automatic assembling machine for screw-free panel lamps according to claim 2, wherein: the laser marking device is characterized in that a laser marking station is arranged at the end part of an outlet of the conveyor belt device, a side clamp limiting assembly and a rear baffle limiting assembly are arranged at the laser marking station, and a laser engraving device is arranged above the laser marking station.

6. The automatic assembling machine for screw-free panel lamps according to claim 5, wherein: the side clamp limiting assemblies comprise side clamp limiting cylinders and strip-shaped pressing plates connected to piston rods of the side clamp limiting cylinders; the rear gear limiting assembly comprises a rear gear limiting cylinder and a strip-shaped baffle connected to a piston rod of the limiting cylinder, and the rear gear limiting cylinder is fixedly installed through a gantry support and the piston rod faces downwards.

7. The automatic assembling machine for screw-free panel lamps according to claim 1, characterized in that: the frame positioning assembly comprises four sets of corner positioners which are respectively arranged on four corners of the pressing station; each set of corner positioner comprises a clamping and positioning cylinder and a positioning block connected to a piston rod of the clamping and positioning cylinder, and the positioning block is provided with a notch matched with the corner of the frame of the panel lamp.

8. The automatic screw-free panel lamp assembling machine according to any one of claims 1 to 7, wherein: the workbench is also provided with a machine cover which surrounds the pressing frame forming device, and the machine cover is provided with a discharge hole and a discharge hole.