CN218253699U - A jacking and rotating device for welding electric steel pipe tower body - Google Patents
A jacking and rotating device for welding electric steel pipe tower body Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及转动装置领域,特别是涉及一种电力钢管塔管体焊接用顶升转动装置。The utility model relates to the field of rotating devices, in particular to a jacking and rotating device for welding the pipe body of an electric steel pipe tower.
背景技术Background technique
随着电网技术的不断进步,输电线路向超高压、特高压发展,线路跨度大、回路多,输电线路铁塔也向着大型化发展,要求铁塔的承载能力不断提高。传统角钢塔采用杆件数量及规格多,节点构造复杂,安装工作量增大,增加了工程投资,与此同时由于角钢的承载能力使得杆件的截面积增大,造成铁塔的重量增加。由于钢管塔具有自重轻,风压体形系数小,建造周期短的特点,在铁塔制造、安装方面具有较大优势,采用可在更大限度上发挥钢管塔的优势。With the continuous advancement of power grid technology, transmission lines are developing towards ultra-high voltage and ultra-high voltage, with large line spans and many loops, and transmission line towers are also developing towards large-scale development, requiring continuous improvement of the carrying capacity of the towers. Traditional angle steel towers use a large number of rods and specifications, complex node structures, increased installation workload, and increased project investment. At the same time, due to the bearing capacity of the angle steel, the cross-sectional area of the rods increases, resulting in an increase in the weight of the tower. Since the steel pipe tower has the characteristics of light weight, small wind pressure shape coefficient, and short construction period, it has great advantages in the manufacture and installation of iron towers, and the use of steel pipe towers can maximize the advantages of steel pipe towers.
目前的钢管塔主要采用多圆柱形钢管的主杆体,主杆体之间的连接是通过在主杆体的两端分别焊接法兰盘。然后在通过螺栓连接。而目前对法兰盘焊接方法是将法兰盘放于地面,然后将钢管搬至与法兰盘连接的位置,然后一人或多人对钢管进行固定,再有一人对法兰盘和钢管连接处进行焊接,该操作过程劳动量大,耗费时间长,还容易焊歪,工作效率低,且不能够随时的调节钢管塔的焊接角度,还不能够钢管塔进行有效的夹持固定效果,进而大大的影响了焊接的时间和效率。Present steel pipe tower mainly adopts the main rod body of multi-cylindrical steel pipe, and the connection between the main rod bodies is to respectively weld flanges at the two ends of the main rod body. Then connect with bolts. The current welding method for the flange is to put the flange on the ground, then move the steel pipe to the position where the flange is connected, then one or more people fix the steel pipe, and then one person connects the flange to the steel pipe. Welding at the place, the operation process is labor-intensive, takes a long time, and is easy to weld crookedly, the work efficiency is low, and the welding angle of the steel pipe tower cannot be adjusted at any time, and the steel pipe tower cannot be effectively clamped and fixed. It greatly affects the time and efficiency of welding.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种电力钢管塔管体焊接用顶升转动装置。The purpose of the utility model is to provide a jacking and rotating device for welding the pipe body of an electric steel pipe tower in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种电力钢管塔管体焊接用顶升转动装置,包括底板、万向轮、用于对电力钢管塔管体进行固定夹持的夹持机构,所述底板下方环绕设置有四个所述万向轮,所述夹持机构位于所述底板上方,还包括用于对电力钢管塔管体进行转动的转动机构,所述转动机构位于所述夹持机构下方;A jacking and rotating device for welding electric steel pipe tower pipe body, comprising a bottom plate, universal wheels, and a clamping mechanism for fixing and clamping the electric steel pipe tower pipe body; The steering wheel, the clamping mechanism is located above the bottom plate, and also includes a rotating mechanism for rotating the electric steel pipe tower body, and the rotating mechanism is located below the clamping mechanism;
所述转动机构包括第一电机、连接板、连接箱、连接架、连接轴、锥形齿轮、第一蜗杆、第一蜗轮、第一转动轴、第二电机、第二蜗杆、第二蜗轮、第二转动轴,所述底板上端安装有两个所述连接板,所述连接板之间设置有所述连接箱,所述第一电机设置在所述连接箱前方,所述第二电机设置在所述连接箱后方,所述连接架设置在所述连接箱上方,所述第一转动轴设置在所述连接架下端,所述第一蜗轮安装在所述第一转动轴下端,所述第一蜗杆安装在所述第一蜗轮一侧,所述第二转动轴安装在所述第一转动轴内部,所述第二蜗轮设置在所述第二转动轴下端,所述第二蜗杆设置在所述第二蜗轮一侧,所述连接轴安装在所述连接架之间,所述锥形齿轮安装在所述连接轴一侧和所述第二转动轴上端。The rotating mechanism includes a first motor, a connecting plate, a connecting box, a connecting frame, a connecting shaft, a bevel gear, a first worm, a first worm wheel, a first rotating shaft, a second motor, a second worm, a second worm wheel, The second rotating shaft, two connecting plates are installed on the top of the bottom plate, the connecting box is arranged between the connecting plates, the first motor is arranged in front of the connecting box, and the second motor is arranged Behind the connection box, the connection frame is arranged above the connection box, the first rotating shaft is arranged at the lower end of the connecting frame, the first worm wheel is installed at the lower end of the first rotating shaft, the The first worm is installed on one side of the first worm wheel, the second rotating shaft is installed inside the first rotating shaft, the second worm wheel is arranged at the lower end of the second rotating shaft, and the second worm is arranged On one side of the second worm wheel, the connecting shaft is installed between the connecting frames, and the bevel gear is installed on one side of the connecting shaft and the upper end of the second rotating shaft.
优选的:所述夹持机构包括第三电机、承重箱、转动架、吸尘器、吸尘头、螺纹杆、夹持架、皮带、钢管塔、夹持板,所述转动架设置在所述连接架上方,所述承重箱设置在所述转动架一侧,所述第三电机设置在所述承重箱一侧,所述吸尘器设置在所述转动架上端,所述吸尘器两侧设置有所述吸尘头,所述转动架之间安装有两个所述螺纹杆,所述螺纹杆上两侧套设有所述夹持架,所述第三电机与两个所述螺纹杆一侧均安装有皮带轮,且皮带轮之间均安装有所述皮带,所述钢管塔设置在所述连接轴上方,所述钢管塔与所述转动架之间环绕设置有多个所述夹持板。Preferably: the clamping mechanism includes a third motor, a load-bearing box, a turret, a vacuum cleaner, a dust suction head, a threaded rod, a clamping frame, a belt, a steel pipe tower, and a clamping plate, and the turret is arranged on the connecting Above the frame, the load-bearing box is arranged on one side of the turret, the third motor is arranged on one side of the load-bearing box, the vacuum cleaner is arranged on the upper end of the turret, and the two sides of the vacuum cleaner are provided with the As for the dust suction head, two threaded rods are installed between the turrets, the clamping frame is set on both sides of the threaded rods, and the third motor is connected to one side of the two threaded rods. Pulleys are installed, and the belts are installed between the pulleys, the steel pipe tower is arranged above the connecting shaft, and a plurality of clamping plates are arranged around the steel pipe tower and the turret.
优选的:所述螺纹杆均与所述承重箱和所述转动架转动连接,所述螺纹杆与所述夹持架螺纹连接,所述螺纹杆两端的螺纹方向相反。Preferably: the threaded rods are rotatably connected with the load-bearing box and the turret, the threaded rods are threaded with the clamping frame, and the thread directions at both ends of the threaded rods are opposite.
优选的:所述夹持架之间设置有多个压缩弹簧,所述夹持板与所述转动架之间连接有多个缓冲弹簧,所述钢管塔与所述连接轴固定连接,所述转动架与所述连接轴固定连接。Preferably: multiple compression springs are arranged between the clamping frames, multiple buffer springs are connected between the clamping plate and the turret, the steel pipe tower is fixedly connected to the connecting shaft, the The turret is fixedly connected with the connecting shaft.
优选的:所述第一电机与所述第一蜗杆键连接,所述第一蜗杆与所述第一蜗轮相啮合,所述第一转动轴与所述第一蜗轮固定连接,所述第一转动轴与所述连接架固定连接。Preferably: the first motor is keyed to the first worm, the first worm meshes with the first worm wheel, the first rotating shaft is fixedly connected to the first worm wheel, and the first The rotating shaft is fixedly connected with the connecting frame.
优选的:所述第二电机与所述第二蜗杆键连接,所述第二蜗杆与所述第二蜗轮相啮合,所述第二转动轴均与所述第二蜗轮和所述锥形齿轮固定连接,所述第二转动轴与所述第一转动轴转动连接,所述连接架与所述连接轴转动连接。Preferably: the second motor is keyed to the second worm, the second worm is meshed with the second worm wheel, and the second rotating shaft is connected to the second worm wheel and the bevel gear Fixedly connected, the second rotating shaft is rotationally connected to the first rotating shaft, and the connecting frame is rotationally connected to the connecting shaft.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
通过设置有第一电机、第二电机、第一转动轴、第二转动轴等,通过第一电机动能带动第一蜗杆转动,利用第一蜗杆与第一蜗轮相啮合,从而带动上方第一转动轴转动,进而带动连接架转动,再通过第二电机动能带动第二蜗杆转动,利用第二蜗杆与第二蜗轮相啮合,从而带动第二转动轴转动,进而利用锥形齿轮相啮合,进而带动连接轴转动,从而来带动转动架转动,通过两者的相互作用,可以随时的调节管体的全方位的角度方向,进而更好的对其进行焊接。By being provided with a first motor, a second motor, a first rotating shaft, a second rotating shaft, etc., the kinetic energy of the first motor drives the first worm to rotate, and the first worm meshes with the first worm wheel to drive the upper first rotation. The shaft rotates, and then drives the connecting frame to rotate, and then drives the second worm to rotate through the kinetic energy of the second motor, and uses the second worm to mesh with the second worm wheel, thereby driving the second rotating shaft to rotate, and then using the bevel gear to mesh, and then driving The connecting shaft rotates to drive the turret to rotate. Through the interaction between the two, the omni-directional angle direction of the pipe body can be adjusted at any time, so as to better weld it.
通过设置有第三电机、转动架、螺纹杆等,通过第三电机动能,带动两个螺纹杆转动,利用螺纹杆两端的螺纹方向相反,进而来带动两个夹持架进行相向的夹持运动,其夹持架之间的压缩弹簧可以更好的对钢管塔进行有效的缓冲夹持,再通过夹持板和夹持板与转动架之间的缓冲弹簧,通过两者的共同夹持作用可以更大效果的对钢管塔进行固定夹持,防止钢管塔滑落所造成安全事故,且还可以随时的调节夹持架之间的间距以适用于不同大小规格的钢管塔,同时在焊接的过程中吸尘器通过两侧的吸尘头对焊接当中产生的污染气体等进行收集,以防止污染空气。By installing a third motor, a turret, a threaded rod, etc., and through the kinetic energy of the third motor, the two threaded rods are driven to rotate, and the two ends of the threaded rods have opposite thread directions to drive the two clamping frames to perform opposite clamping movements , the compression spring between the clamping frames can better effectively buffer and clamp the steel pipe tower, and then through the clamping plate and the buffer spring between the clamping plate and the turret, through the joint clamping effect of the two The steel pipe tower can be fixed and clamped more effectively to prevent safety accidents caused by the steel pipe tower slipping, and the distance between the clamping frames can be adjusted at any time to be suitable for steel pipe towers of different sizes and specifications. At the same time, during the welding process The middle vacuum cleaner collects the polluted gas generated during welding through the suction heads on both sides to prevent air pollution.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的空间立体图;Fig. 1 is a spatial perspective view of a jacking and rotating device for welding a power steel pipe tower body according to the utility model;
图2是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的转动机构示意图;Fig. 2 is a schematic diagram of a rotating mechanism of a jacking and rotating device for welding a power steel pipe tower body according to the utility model;
图3是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的第一电机局部示意图;Fig. 3 is a partial schematic diagram of the first motor of the jacking and rotating device for welding the electric steel pipe tower body described in the utility model;
图4是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的第二电机局部示意图;Fig. 4 is a partial schematic diagram of the second motor of the jacking and rotating device for welding the electric steel pipe tower body described in the utility model;
图5是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的夹持机构示意图;Fig. 5 is a schematic diagram of a clamping mechanism of a jacking and rotating device for welding a power steel pipe tower body according to the utility model;
图6是本实用新型所述一种电力钢管塔管体焊接用顶升转动装置的夹持架局部示意图。Fig. 6 is a partial schematic diagram of a clamping frame of a jacking and rotating device for welding a power steel pipe tower body according to the utility model.
附图标记说明如下:The reference signs are explained as follows:
1、底板;2、万向轮;3、转动机构;31、第一电机;32、连接板;33、连接箱;34、连接架;35、连接轴;36、锥形齿轮;37、第一蜗杆;38、第一蜗轮;39、第一转动轴;310、第二电机;311、第二蜗杆;312、第二蜗轮;313、第二转动轴;4、夹持机构;41、第三电机;42、承重箱;43、转动架;44、吸尘器;45、吸尘头;46、螺纹杆;47、夹持架;48、皮带;49、钢管塔;410、夹持板。1. Bottom plate; 2. Universal wheel; 3. Rotating mechanism; 31. First motor; 32. Connecting plate; 33. Connecting box; 34. Connecting frame; 35. Connecting shaft; 36. Bevel gear; 37. The second A worm; 38, the first worm wheel; 39, the first rotating shaft; 310, the second motor; 311, the second worm; 312, the second worm wheel; 313, the second rotating shaft; 4, the clamping mechanism; 41, the first Three motors; 42, load-bearing box; 43, turret; 44, vacuum cleaner; 45, dust suction head; 46, threaded rod; 47, clamping frame; 48, belt; 49, steel pipe tower; 410, clamping plate.
具体实施方式detailed description
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1-图6所示,一种电力钢管塔管体焊接用顶升转动装置,包括底板1、万向轮2、用于对电力钢管塔管体进行固定夹持的夹持机构4,底板1下方环绕设置有四个万向轮2,夹持机构4位于底板1上方,还包括用于对电力钢管塔管体进行转动的转动机构3,转动机构3位于夹持机构4下方;As shown in Figures 1 to 6, a jacking and rotating device for welding the electric steel pipe tower body includes a
在本实施例中:夹持机构4包括第三电机41、承重箱42、转动架43、吸尘器44、吸尘头45、螺纹杆46、夹持架47、皮带48、钢管塔49、夹持板410,转动架43设置在连接架34上方,承重箱42设置在转动架43一侧,第三电机41设置在承重箱42一侧,吸尘器44设置在转动架43上端,吸尘器44两侧设置有吸尘头45,转动架43之间安装有两个螺纹杆46,螺纹杆46上两侧套设有夹持架47,第三电机41与两个螺纹杆46一侧均安装有皮带轮,且皮带轮之间均安装有皮带48,钢管塔49设置在连接轴35上方,钢管塔49与转动架43之间环绕设置有多个夹持板410,螺纹杆46均与承重箱42和转动架43转动连接,螺纹杆46与夹持架47螺纹连接,螺纹杆46两端的螺纹方向相反,夹持架47之间设置有多个压缩弹簧,夹持板410与转动架43之间连接有多个缓冲弹簧,钢管塔49与连接轴35固定连接,转动架43与连接轴35固定连接,通过第三电机41动能,带动两个螺纹杆46转动,利用螺纹杆46两端的螺纹方向相反,进而来带动两个夹持架47进行相向的夹持运动,其夹持架47之间的压缩弹簧可以更好的对钢管塔49进行有效的缓冲夹持,再通过夹持板410和夹持板410与转动架43之间的缓冲弹簧,通过两者的共同夹持作用可以更大效果的对钢管塔49进行固定夹持,防止钢管塔49滑落所造成安全事故,同时在焊接的过程中吸尘器44通过两侧的吸尘头45对焊接当中产生的污染气体等进行收集,以防止污染空气;In this embodiment: the
在本实施例中:转动机构3包括第一电机31、连接板32、连接箱33、连接架34、连接轴35、锥形齿轮36、第一蜗杆37、第一蜗轮38、第一转动轴39、第二电机310、第二蜗杆311、第二蜗轮312、第二转动轴313,底板1上端安装有两个连接板32,连接板32之间设置有连接箱33,第一电机31设置在连接箱33前方,第二电机310设置在连接箱33后方,连接架34设置在连接箱33上方,第一转动轴39设置在连接架34下端,第一蜗轮38安装在第一转动轴39下端,第一蜗杆37安装在第一蜗轮38一侧,第二转动轴313安装在第一转动轴39内部,第二蜗轮312设置在第二转动轴313下端,第二蜗杆311设置在第二蜗轮312一侧,连接轴35安装在连接架34之间,锥形齿轮36安装在连接轴35一侧和第二转动轴313上端,第一电机31与第一蜗杆37键连接,第一蜗杆37与第一蜗轮38相啮合,第一转动轴39与第一蜗轮38固定连接,第一转动轴39与连接架34固定连接,第二电机310与第二蜗杆311键连接,第二蜗杆311与第二蜗轮312相啮合,第二转动轴313均与第二蜗轮312和锥形齿轮36固定连接,第二转动轴313与第一转动轴39转动连接,连接架34与连接轴35转动连接,通过第一电机31动能带动第一蜗杆37转动,利用第一蜗杆37与第一蜗轮38相啮合,从而带动上方第一转动轴39转动,进而带动连接架34转动,再通过第二电机310动能带动第二蜗杆311转动,利用第二蜗杆311与第二蜗轮312相啮合,从而带动第二转动轴313转动,进而利用锥形齿轮36相啮合,进而带动连接轴35转动,从而来带动转动架43转动,通过两者的相互作用,可以随时的调节管体的全方位的角度方向,进而更好的对其进行焊接。In this embodiment: the
工作原理:首先通过下方的万向轮2把装置推送到所需的工作地方,再通过第三电机41动能,带动两个螺纹杆46转动,利用螺纹杆46两端的螺纹方向相反,进而来带动两个夹持架47进行相向的夹持运动,其夹持架47之间的压缩弹簧可以更好的对钢管塔49进行有效的缓冲夹持,再通过夹持板410和夹持板410与转动架43之间的缓冲弹簧,通过两者的共同夹持作用可以更大效果的对钢管塔49进行固定夹持,防止钢管塔49滑落所造成安全事故,同时在焊接的过程中吸尘器44通过两侧的吸尘头45对焊接当中产生的污染气体等进行收集,以防止污染空气,再通过第一电机31动能带动第一蜗杆37转动,利用第一蜗杆37与第一蜗轮38相啮合,从而带动上方第一转动轴39转动,进而带动连接架34转动,再通过第二电机310动能带动第二蜗杆311转动,利用第二蜗杆311与第二蜗轮312相啮合,从而带动第二转动轴313转动,进而利用锥形齿轮36相啮合,进而带动连接轴35转动,从而来带动转动架43转动,通过两者的相互作用,可以随时的调节管体的全方位的角度方向,进而更好的对其进行焊接。Working principle: first push the device to the desired working place through the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
Claims (6)
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Denomination of utility model: A lifting and rotating device for welding power steel pipe tower body Granted publication date: 20230110 Pledgee: China Postal Savings Bank Co.,Ltd. Luohe Branch Pledgor: Henan Henghui Electric Power Equipment Co.,Ltd. Registration number: Y2024980053680 |