CN218250397U - Novel small-size corn peeling and grits making all-in-one machine - Google Patents

Abstract

The utility model relates to a new-type small-size maize skinning system crushed grain all-in-one, including the main frame, install the feed bin on the main frame, establish desquamation studio and system crushed grain studio in the feed bin, the grader that is the cylindricality is connected to feed bin one side, grader one end is installed on the main frame and grader feed inlet and system crushed grain studio intercommunication, rotate through sealed bearing on the casing of grader and install and rotate the shell, sealed bearing separates the casing of grader and the cavity that rotates between the shell for the powder chamber, small crushed grain chamber and big crushed grain chamber, the powder of grader goes out the powder mouth and sets up at the powder chamber, the small crushed grain discharge gate of grader sets up at small crushed grain chamber, the big crushed grain discharge gate of grader sets up at big crushed grain chamber, it sets up the powder export to correspond the powder chamber respectively on the shell, it sets up the export of small crushed grain finished product to correspond small crushed grain chamber, it sets up big crushed grain finished product export to correspond big crushed grain chamber. The utility model discloses can adjust material mouth direction as required, conveniently connect the material.

Description

Novel small-size corn peeling and grits making all-in-one machine

Technical Field

The utility model relates to an agricultural product just processes technical field, concretely relates to new-type small-size maize peeling system crushed grain all-in-one.

Background

In the field of small corn deep processing, the peeling and gritting functions of corn are the first choice of a plurality of small grain and oil processing workshops, wherein the patent CN100402154C is a typical representative of a coaxial corn peeling and gritting all-in-one machine and is widely favored by users. But the double feed hoppers are separately designed, so that the double feed hoppers are slightly fragile in the logistics transportation process, and are extremely easy to collide, deform and even damage; and the fixed mode of feeder hopper is hopper exit for the screw fixation below the hopper, and hopper below size itself is just little, and the feeder hopper material is very thin again, and in the long-time use of reality, the micro-vibration that the machine operation produced makes the screw easily not hard up or even drop for the unprocessed food grains of feeder hopper are unrestrained on one's ground. Meanwhile, the internal pressure adjusting device is exposed and is often subjected to misoperation of children, so that the working parameters are unstable, the material port direction is fixed downwards, and the material receiving is inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a new-type small-size maize takes off skin system crushed grain all-in-one, the commodity circulation transportation of being convenient for, firm reliable, the maintenance degree of difficulty is low, can adjust the position of discharge gate as required, is convenient for connect the material.

The utility model discloses a realize through following technical scheme:

the utility model provides a new-type small-size maize skinning system crushed grain all-in-one, including the main frame, install the open feed bin in top on the main frame, be formed with desquamation studio and system crushed grain studio in the feed bin, the feed bin is connected with the horizontal setting and is the cylindricality grader that just is the cylindricality in one side of system crushed grain studio, the one end of grader is installed on the main frame and the feed inlet and the system crushed grain studio intercommunication of grader, it establishes the rotation shell outside the shell to rotate to install the cover through sealed bearing on the casing of grader, sealed bearing separates the casing of grader and the cavity that rotates between the shell for powder chamber, small crushed grain chamber and big crushed grain chamber, the powder of grader goes out the powder mouth and sets up at the powder chamber, the small crushed grain chamber of grader is set up at the small crushed grain chamber to the small crushed grain discharge gate of grader, the big crushed grain discharge gate of grader is set up at big crushed grain chamber respectively to rotate and is seted up the powder chamber and is exported, it sets up the small crushed grain finished product export to correspond the small crushed grain chamber to correspond, it sets up the big crushed grain finished product export to correspond big crushed grain chamber to correspond the big crushed grain chamber and set up.

Furthermore, one end of the rotating shell, which is close to the storage bin, is fixed with a positioning plate parallel to the side face of the storage bin, and the positioning plate is provided with a positioning threaded hole and is provided with a positioning screw capable of being tightly pressed against the side face of the storage bin.

The rotation shell passes through set screw and the cooperation of locating thread hole, can adjust the angle as required after, utilizes the set screw to tightly realize the angular positioning with its top on the feed bin lateral wall, and when needs angle adjustment, reverse not hard up set screw can be convenient for rotate the rotation of shell, realizes the angle transform of discharge gate equally.

Furthermore, a pressure gauge capable of displaying the internal pressure of the peeling working chamber is arranged on the upper left part of the front panel of the bin, an adjusting groove is arranged on one side of the pressure gauge, an automatic discharging adjusting device of the peeling working chamber is arranged in the adjusting groove, an adjusting protection plate is arranged on the front panel of the bin corresponding to the adjusting groove, and a peeling feed hopper valve handle, a grits preparation feed hopper valve handle and a parameter adjusting device are sequentially arranged on the right side of the adjusting protection plate; the bottom of the storage bin is provided with a peeling outlet below the peeling working chamber.

Ejection of compact automatic regulating apparatus embeds in the adjustment tank, protects and blocks through adjusting the protection shield, can prevent in the workshop operating personnel's careless touching, promotes the stability of operation.

Furthermore, handle balls are arranged at the end parts of the valve handles.

The handle ball can be convenient for operating handle, can distinguish the operation of different processing steps through the different colours of application, for example red etc. to prevent operating personnel misoperation.

Further, the top cap is installed through the screw to the uncovered department in feed bin top, and the top cap includes integrative frame, is provided with the baffle in the integrative frame and separates integrative frame for the desquamation frame that corresponds with the desquamation studio through the baffle to and the system coarse grain frame two parts that correspond with system coarse grain studio, the feeder hopper is installed respectively to the inherent desquamation frame of integrative frame and system coarse grain frame, and the feeder hopper all is the truncated pyramid form, and the main aspects of truncated pyramid is the hopper import and the osculum exports for the hopper.

The top cap is fixed at the feed bin top through integrative frame, and integrative frame does not separate into two parts and installs the feeder hopper respectively through the baffle for whole integrality has.

Furthermore, the truncated square cones of the two feed hoppers in the integrated frame are consistent in height.

The heights of the two feed hoppers of the integral frame are consistent, so that the feeding of the two feed hoppers is balanced.

Furthermore, the large opening of the truncated pyramid is fixed on the bottom surface of the integrated frame through welding or riveting.

The big mouth of the truncated pyramid is connected with the bottom surface of the integrated frame through welding or riveting, so that the connection stability is improved, and the integrated frame and the feed hopper are integrally connected.

Furthermore, a drainage square pipe used for connecting an inlet of the working chamber is vertically fixed on the outer edge of the small opening of the truncated pyramid.

The small opening of the truncated pyramid is vertically connected with a drainage tube which is used for being conveniently connected with a feed inlet of a peeling or grits making working chamber in a nested manner.

The utility model has the advantages that:

the utility model discloses a finished product export sets up on rotating the shell, rotates the shell and rotates with the grader and be connected, and the accessible rotates the rotation shell, realizes the angular direction adjustment of finished product export, and adjustment range 0-90 has removed the restriction to connecing the material container height, conveniently connects the material, has increased the adaptability to connecing the material container height.

The top cover of the utility model is fixedly connected with the two feed hoppers through the integrated frame, so that the four sides of the feed hoppers are reinforced and the whole machine frame is integrated into a whole, the feed hoppers are not easy to collide in logistics transportation, and the integrated top cover can be taken down when the internal wearing parts are replaced, and the top cover can be disassembled by dismounting the top screw, thereby providing abundant operation space for the wrench and reducing the difficulty of maintenance; because the broadside design of integrative frame is adopted at the edge of feeder hopper, can take the hand on the top cap frame when the operator is tired, and can not cause the fish tail to operator's hand.

Because the pressure adjusting device is internally provided with the adjusting groove and is matched with the pressure adjusting protective plate to block, the error touch can be effectively prevented, and the running stability of the equipment is improved.

Drawings

Fig. 1 is a schematic structural diagram of a discharge adjusting device in the prior art.

Fig. 2 is a schematic view of the overall structure of the present invention.

Fig. 3 is a structural section view of the middle classifier of the present invention.

Fig. 4 is a top view of the structure of the middle top cover of the present invention.

Fig. 5 is a schematic structural view of the rotating shell of the classifier rotating to drive the finished product discharge port to adjust the angle.

Shown in the figure:

1. the main frame, 2, feed bin, 3, regulation protection board, 4, manometer, 5, desquamation export, 6, drainage side pipe, 7, truncated pyramid, 8, integrative frame, 9, desquamation feeder hopper valve handle, 10, system coarse grain feeder hopper valve handle, 11, parameter adjusting device, 12, rotate the shell, 13, powder finished product export, 14, the small coarse grain finished product export, 15, big coarse grain finished product export, 16, screw, 17, hopper export, 18, hopper import, 19, baffle, 20, locating plate, 21, set screw, 22, grader, 23, powder chamber, 24, sealed bearing, 25, small coarse grain chamber, 26, big coarse grain chamber, 27, big coarse grain discharge gate, 28, small coarse grain discharge gate, 29, powder discharge gate.

Detailed Description

In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.

A new small-sized corn dressing and grits-making integrated machine comprises a main frame 1, a feed bin 2 with an open top is mounted on the main frame 1, a peeling working chamber and a grits-making working chamber are formed in the feed bin 2, the feed bin 2 is connected with a transversely-arranged and cylindrical classifier 22 on one side of the grits-making working chamber, one end of the classifier 22 is mounted on the main frame 1, a feed inlet of the classifier 22 is communicated with the grits-making working chamber, a rotary shell 12 sleeved outside the shell is rotatably mounted on a shell of the classifier 22 through a sealing bearing 24, the sealing bearing 24 can be provided with 2 parts and can separate a shell of the classifier 22 and a cavity between the rotary shell 12 into a powder cavity 23, a small grits cavity 25 and a large grits cavity 26, the powder outlet 29 of the classifier 22 is arranged in the powder cavity 23, a small grits outlet 28 of the classifier 22 is arranged in the small grits cavity 25, a large grits outlet 27 of the classifier 22 is arranged in the large grits cavity 26, the rotary shell 12 is respectively provided with a powder cavity 13 corresponding to a powder outlet, the small grits corresponding to the small grits outlet 25, and a large grits corresponding to the large grits outlet 26.

One end of the rotating shell 12 close to the bin 2 is fixed with a positioning plate 20 parallel to the side of the bin 2, the positioning plate 20 is provided with a positioning threaded hole, and a positioning screw 21 capable of being tightly pressed against the side of the bin 2 is installed. In order to facilitate smooth blanking, the rotation angle of the rotating shell 12 is generally rotated within an angle range of 0 to 90 degrees, because if the rotation angle is too large, when a finished product outlet rotates to the upper part, discharging becomes inconvenient.

The front panel of feed bin 2 installs the manometer 4 that can show peeling studio internal pressure in the upper left part to set up the adjustment tank in manometer 4 one side, peeling export 5 of peeling studio sets up in 2 bottoms of feed bin, and the ejection of compact automatic regulating apparatus in peeling export sets up in the adjustment tank, and ejection of compact automatic regulating apparatus is as prior art, and it has mentioned in the patent document of background art, as shown in figure 1, specifically include interconnect's lead screw, ejection of compact handle, and the cover has butterfly nut on the lead screw, is the spring between butterfly nut and the ejection of compact handle. The utility model discloses in the adjustment tank with this structure built-in 2 interior feed bins to the protection shield 3 is adjusted in the setting, touches in order to prevent the mistake.

The front panel of the bin 2 is provided with an adjusting protection plate 3 corresponding to the adjusting groove, the right side of the adjusting protection plate 3 is sequentially provided with a peeling feed hopper valve handle 9, a grits making feed hopper valve handle 10 and a parameter adjusting device 11, and the end part of each valve handle is correspondingly provided with a handle ball. The adjustment of pressure parameter can be fed back out in real time through the manometer, and the back is adjusted to pressure, closes pressure protection board 3 and can prevent the maloperation.

The top cap is installed through screw 16 to 2 open departments in top of feed bin, and the top cap includes integrative frame 8, is provided with baffle 19 in the integrative frame 8 and separates integrative frame 8 for the desquamation frame that corresponds with the desquamation studio through baffle 19 to and the system coarse grain frame two parts that correspond with system coarse grain studio, the feeder hopper is installed respectively to the inherent desquamation frame of integrative frame 8 and system coarse grain frame, and the feeder hopper all is truncated square cone 7 shapes, and the truncated square cone height of two feeder hoppers in integrative frame 8 is unanimous.

The large mouth of the truncated pyramid 7 is the hopper inlet 18 and the small mouth is the hopper outlet 17. The big mouth of truncated square cone 7 is fixed on the bottom surface of integrated frame 8 through welding or riveting, and the outer edge of the small mouth of truncated square cone is vertically fixed with a flow guide square pipe 6 for connecting the entrance of the working chamber, and flow guide square pipe 6 is used for being nested with the feed inlet of the working chamber below.

Because the integrative frame 8 of design and integrated installation are equipped with the peeling feeder hopper and the system coarse grain feeder hopper for the feeder hopper is integrated on the top cap of feed bin 2, and the whole complete machine delivery of equipment when the commodity circulation transportation like this need not to unpack apart and beat in addition and consolidate the packing.

In the peeling process, a peeling feed hopper valve is closed, corn to be processed is poured, a motor in a peeling working chamber is started, a feeding valve is slightly opened, the corn state of a peeling outlet is observed, if the corn is not suitable, an adjusting protection plate 3 is opened, the internal pressure is adjusted through a manual adjusting discharging automatic adjusting device, the corn state of a pressure meter and a husk outlet is combined until the effect is satisfactory, the pressure adjusting protection plate 3 is closed, the adjustment is finished, the feeding valve is completely opened, and the normal peeling state is entered.

During grits preparation, a grits preparation feed hopper valve is closed, corn to be processed is poured into the grits preparation chamber, a motor in the grits preparation chamber is started, a feeding valve is slightly opened, the state of grits preparation finished product outlet corn is observed, if the grits preparation finished product outlet corn is not suitable, the particle size is adjusted until the grits preparation finished product outlet corn is satisfied, the feeding valve is completely opened after the adjustment is finished, and the grits preparation state is normal.

In the material receiving process, the finished product flows out from the powder finished product outlet 13, the small crushed grain finished product outlet 14 and the large crushed grain finished product outlet 15 simultaneously, the angle position of the finished product outlet on the rotating shell 12 can be adjusted by rotating the rotating shell 12 according to the actual use requirement, and the rotating angle of the rotating shell 12 is fixed through the positioning screw 21 so as to meet the material receiving requirement.

In the processing engineering, when the operator is tired, the hand can be put on the integrated frame 8 of the wide side of the top cover, the hand is not injured, and the basin for containing corn can be placed on the top cover.

In the maintenance process, after the machine is stopped, the screw 16 of the top cover is disassembled, the top cover is opened, the part needing to be replaced is checked, the model of the wearing part is determined, and the wearing part is replaced; after the replacement is finished, the square guide pipe 6 at the outlet of the top cover hopper and the square inlet of the lower working chamber are aligned, and the top cover is installed, so that the operation is convenient.

Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should not depart from the spirit of the present invention, and shall also belong to the protection scope of the claims of the present invention.

Claims (8)

1. The utility model provides a new-type small-size maize peeling system crushed grain all-in-one, includes the main frame, installs the open feed bin in top on the main frame, is formed with desquamation studio and system crushed grain studio in the feed bin, and the feed bin is connected with the horizontal setting and is the grader of cylindricality in one side of system crushed grain studio, and the one end of grader is installed on the main frame and the feed inlet and the system crushed grain studio intercommunication of grader, its characterized in that: the casing of grader is rotated through sealed bearing and is installed the cover and establish the rotation shell outside the casing, sealed bearing separates the casing of grader and rotate the cavity between the shell for powder chamber, small broken grain chamber and big broken grain chamber, the powder discharge mouth of grader sets up in the powder chamber, the small broken grain discharge gate of grader sets up in small broken grain chamber, the big broken grain discharge gate of grader sets up in big broken grain chamber, rotate and set up the powder finished product export corresponding to the powder chamber respectively on the shell, set up small broken grain finished product export corresponding to small broken grain chamber, set up big broken grain finished product export corresponding to big broken grain chamber.

2. The novel small-sized corn dressing and grits preparing all-in-one machine according to claim 1, which is characterized in that: one end of the rotating shell close to the storage bin is fixed with a positioning plate parallel to the side face of the storage bin, a positioning threaded hole is formed in the positioning plate, and a positioning screw capable of being tightly pressed against the side face of the storage bin is installed on the positioning screw.

3. The novel small-sized corn dressing and grits preparing all-in-one machine according to claim 1, which is characterized in that: the left part of the front panel of the bin is provided with a pressure gauge capable of displaying the internal pressure of the peeling working chamber, one side of the pressure gauge is provided with an adjusting groove, an automatic discharging adjusting device of the peeling working chamber is arranged in the adjusting groove, the front panel of the bin is provided with an adjusting protection plate corresponding to the adjusting groove, and the right side of the adjusting protection plate is sequentially provided with a peeling feed hopper valve handle, a crushed grain making feed hopper valve handle and a parameter adjusting device; the bottom of the storage bin is provided with a peeling outlet below the peeling working chamber.

4. The novel small-sized corn dressing and grits preparing all-in-one machine according to claim 3, which is characterized in that: handle balls are arranged at the end parts of the valve handles.

5. The novel small-sized corn dressing and grits preparing all-in-one machine according to claim 1, which is characterized in that: the top cover is installed through the screw to the uncovered department in feed bin top, and the top cover includes integrative frame, is provided with the baffle in the integrative frame and separates integrative frame for the desquamation frame that corresponds with the desquamation studio through the baffle to and the system coarse grain frame two parts that correspond with system coarse grain studio, the feeder hopper is installed respectively to the inherent desquamation frame of integrative frame and system coarse grain frame, and the feeder hopper all is the truncated pyramid form, and the main aspects of truncated pyramid is the hopper import and the osculum exports for the hopper.

6. The novel small-sized corn dressing and grits preparing all-in-one machine according to claim 1, which is characterized in that: the truncated square cones of the two feed hoppers in the integrated frame are consistent in height.

7. The new-type small-sized corn dressing and grits making all-in-one machine according to claim 5, which is characterized in that: the big opening of the truncated pyramid is fixed on the bottom surface of the integrated frame by welding or riveting.

8. The new-type small-sized corn dressing and grits making all-in-one machine according to claim 5, which is characterized in that: a drainage square pipe used for connecting the inlet of the working chamber is vertically fixed on the outer edge of the small opening of the truncated pyramid.

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