CN218239023U

CN218239023U - Automatic grouting weighing equipment

Info

Publication number: CN218239023U
Application number: CN202222327338.0U
Authority: CN
Inventors: 周先赐
Original assignee: Wuxi Bosi Machinery Co ltd
Current assignee: Wuxi Bosi Machinery Co ltd
Priority date: 2022-09-01
Filing date: 2022-09-01
Publication date: 2023-01-06
Anticipated expiration: 2032-09-01

Abstract

The utility model discloses an automatic grouting weighing device, which relates to the field of food processing machinery and comprises a grouting machine platform, a conveying belt positioned on the grouting machine platform, a storage tank above the conveying belt, a grouting control cabinet and a slurry conveying pipe; a plurality of material containing basins are conveyed on the conveying belt side by side, a plurality of weighing sensors are arranged below the conveying belt side by side and respectively aligned with the grouting ports above the conveying belt, and the grouting ports are controlled by the discharging rollers; the storage tank is positioned above the conveying belt, and grouting and weighing are controlled through a grouting control cabinet on the side edge; and a slurry conveying pipe is arranged above the storage tank and used for injecting slurry into the storage tank. This device installs weighing sensor under the transmission belt, simultaneously through photoelectric switch control slip casting supporter slip casting, realizes the accurate slip casting of initiative.

Description

Automatic grouting weighing equipment

Technical Field

The embodiment of the application relates to the field of food processing machinery, in particular to automatic cake grouting and weighing equipment.

Background

The production raw materials of cake food are mixed, stirred and beaten, then conveyed to a storage hopper of a cake grouting forming machine through a conveying pipeline, and then injected into a cake tray by the grouting forming machine according to requirements and conveyed into a cake baking oven for baking. The method is suitable for producing cake products such as angel cake, sponge cake, chiffon cake, pound cake, cheese cake and the like. The injection amount of the raw materials of the slip casting machine can be flexibly adjusted according to the product requirements, but the injection amount needs to be stable. The same product should have a consistent weight to ensure a consistent production cost without compromising the consumer's interest.

In the related art, the grouting machine is designed to focus on the grouting functionality, such as in CN210797570U, which focuses on agitation cleaning, and does not control the grouting volume or weight. In the cake grouting industry, due to the fact that the cake tray is limited in size, the grouting amount needs to be accurately controlled, in the batch production process, the cost is controlled, the stability of the production cost is guaranteed, meanwhile, the benefit of a consumer is not damaged, and therefore accurate control needs to be conducted on the grouting quality.

SUMMERY OF THE UTILITY MODEL

The embodiment of the application provides automatic grouting weighing equipment, which comprises a grouting machine table (10), a conveying belt (20) positioned on the grouting machine table (10), a storage tank (30) above the conveying belt (20), a grouting control cabinet (70) and a slurry conveying pipe (31);

a plurality of material containing basins are conveyed on the conveying belt (20) side by side, a plurality of weighing sensors (60) are arranged below the conveying belt (20) side by side and respectively aligned with the grouting ports (42) above the conveying belt (20), and the grouting ports (42) are controlled by discharge rollers (41);

the storage tank (30) is positioned above the conveyer belt (20), and grouting and weighing are controlled through a grouting control cabinet (70) on the side edge;

and a slurry conveying pipe (31) is arranged above the storage tank (30) and is used for injecting slurry into the storage tank (30).

Specifically, storage tank (30) are the type of falling the terraced platform, install discharge roller (41) inside grouting support body (40) of storage tank (30) bottom, the width with conveyer belt (20) are the same, slip casting mouth (42) evenly set up grouting support body (40) bottom, with weighing sensor (60) correspond from top to bottom.

Specifically, the discharge roller (41) is two toothed bars meshed with each other, and slurry in the storage tank (30) is guided out to the grouting opening (42) through tooth socket rotation and flows out.

Specifically, two lifting support rods (50) are mounted on two sides of the conveying belt (20), and the lifting support rods (50) lift the grouting support body (40) and control the grouting support body to move up and down; the lifting support rod (50) is controlled by an air cylinder (51) in the grouting machine table (10) and is used for adjusting the distance between the grouting opening (42) and the material containing basin.

Specifically, photoelectric switch (43) is installed to the baffle in conveyer belt (20) outside and slip casting switch board (70) inboard, photoelectric switch (43) are used for detecting flourishing basin

The utility model discloses the beneficial effect who brings includes at least: the application provides an automatic slip casting weighing-appliance installs weighing sensor bottom the conveyer belt to use photoelectric switch (43) to detect the shift position who holds the basin, ensure to hold the basin and carry out automatic slip casting when removing slip casting mouth (42) position. The slurry conveying pipe supplies the slurry to the storage tank in time. The material roller and the servo motor are used for linkage control in grouting, so that the grouting can be timely recovered and does not drip after grouting is completed. The supporting rod can adaptively adjust the distance between the grouting opening (42) and the material containing basin to prevent grouting splashing. The device can improve slip casting efficiency and slip casting accuracy by a wide margin when putting into operation.

Drawings

FIG. 1 is a front view of an automatic grouting weighing apparatus provided by an embodiment of the present application;

FIG. 2 is a side view of an automatic grouting weighing apparatus provided by an embodiment of the present application;

fig. 3 is a top view of an automatic grouting weighing device provided in an embodiment of the present application.

The reference numerals denote: 10-a grouting machine table, 20-a conveying belt, 30-a storage tank, 31-a slurry conveying pipe, 40-a grouting support body, 41-a discharging roller, 42-a grouting opening, 43-a photoelectric switch, 50-a lifting support rod, 51-an air cylinder, 60-a weighing sensor, 70-a grouting control cabinet, 71-a touch screen, 80-a first servo motor and 90-a second servo motor.

Detailed Description

To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

Reference herein to "a plurality" means two or more. "and/or" describes the association relationship of the associated object, indicating that there may be three relationships, for example, a and/or B, which may indicate: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.

As shown in fig. 1 to fig. 3, the device comprises a grouting machine (10), a conveyer belt (20) on the grouting machine (10), a storage tank (30) above the conveyer belt (20), a grouting control cabinet (70) and a slurry conveying pipe (31). Conveying has a plurality of flourishing basins side by side on conveyer belt (20), and conveyer belt (20) below is provided with a plurality of weighing sensor (60) side by side, and aims at slip casting mouth (42) above conveyer belt (20) respectively, and weighing sensor (60) can accurate detection thick liquids weight. The storage tank (30) is positioned above the conveyer belt (20), and controls grouting and weighing detection judgment through the grouting control cabinet (70) on the side edge.

Storage tank (30) are the type of falling the terraced platform, discharge roller (41) are installed inside grouting support body (40) of storage tank (30) bottom, this grouting support body (40) width is the same with conveyer belt (20), slip casting mouth (42) evenly set up in grouting support body (40) bottom, correspond from top to bottom with weighing sensor (60), transport weighing sensor (60) top when flourishing basin, and during slip casting mouth (42) below, be located inside second servo motor (90) of slip casting switch board (70) and drive gear work and begin the slip casting. The grouting process is controlled by a grouting support body (40) and an internal discharging roller (41), and the bottom of the storage tank (30) is provided with a hole and connected with the grouting support body (40). The slurry is naturally accumulated on the discharging roller (41), the discharging roller (41) is two toothed bars which are meshed with each other, and the slurry is guided out to the grouting opening (42) through the rotation of the toothed grooves and flows out. Accurate profile of tooth feed roller, the length angle shape of reasonable design confession thick liquid section and lock thick liquid section guarantees the accurate and stable of feeding under every rotation certain angle. The discharging roller (41) positively rotates to discharge, and slurry which is not sent out is recovered at a certain reverse rotation angle after grouting is finished, so that the slurry is prevented from dripping on the conveying belt (20).

In order to control the grouting time, photoelectric switches (43) are arranged on the baffle on the outer side of the conveying belt (20) and the inner side of the grouting control cabinet (70), and the photoelectric switches (43) are used for detecting the material containing basin. After the power supply is switched on, a preset program or a new program is selected through a touch screen (71) on the grouting control cabinet (70), and the grouting forming machine starts to work after the grouting forming machine is started by clicking. The first servo motor (80) drives the conveying belt (20) to move forward, the material containing basin on the conveying belt (20) is driven to move forward together, and the material containing basin moving forward shields a light column emitted by a light emitting tube of the photoelectric switch (43) to trigger the photoelectric switch (43) to act.

To different containing basins, the height to its slip casting mouth (42) is not necessarily the same, avoid the slip casting to splash simultaneously, need be close to containing basins with slip casting mouth (42) as far as possible, so in this device, install two lift support rods (50) (4 bracing pieces in 4 at least turnings) respectively in conveyer belt (20) both sides, lift support rod (50) lift slip casting supporter (40) and control reciprocate, because storage tank (30) and slip casting supporter (40) are integrative, therefore can the lifting and transfer realize distance control. When the material containing basin moves above the weighing sensor (60), the upper end of a cylinder (51) below the machine table is inflated, the piston moves downwards to drive the storage hopper to descend, the grouting port (42) is right opposite to the material containing basin, the discharge roller (41) is controlled by the second servo motor (90) to rotate forwards for grouting, and the sensor below the conveying belt (20) detects the grouting weight in real time.

Discharge roller (41) are controlled by industrial control computer PLC, and be in the linkage state with weighing sensor (60), when the feed ended, the second servo motor (90) of feed stopped rotating earlier and then reverse rotation an angle, drive discharge roller (41) reversal, the thick liquids that will not see off are retrieved, and make discharge roller (41) stop at lock thick liquid section, guarantee not kiss-coating, do not leak thick liquid, also can ensure the correctness of next time feedback slip casting material weight simultaneously. After grouting, the first servo motor (80) operates again to drive the next row of material containing basins to perform grouting. A slurry conveying pipe (31) is connected to the upper portion of the storage tank (30) and is connected with a remote feeding station to supply the storage tank (30) in time.

To sum up, the automatic slip casting weighing-appliance that this application provided installs weighing sensor in conveyer belt (20) bottom to use photoelectric switch (43) to detect the shift position who holds the basin, ensure to hold the basin and carry out automatic slip casting when removing slip casting mouth (42) position. The slurry conveying pipe supplies the slurry to the storage tank in time. The material roller and the two servo motors are used for linkage control in grouting, so that the grouting can be timely recovered and does not drip after grouting is finished. The supporting rod can adaptively adjust the distance between the grouting opening (42) and the material containing basin to prevent grouting splashing. The device can improve slip casting efficiency and slip casting accuracy by a wide margin when putting into operation.

The above description is that of the preferred embodiment of the present invention; it is to be understood that the invention is not limited to the particular embodiments described above, and that devices and structures not described in detail are understood to be implemented in a manner common in the art; the skilled person in the art, without affecting the essence of the invention, may make numerous possible variations and modifications, or may modify equivalent embodiments, without departing from the technical solution of the invention; therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention all still fall within the protection scope of the technical solution of the present invention, where the technical entity does not depart from the content of the technical solution of the present invention.

Claims

1. The automatic grouting weighing equipment is characterized by comprising a grouting machine table (10), a conveying belt (20) positioned on the grouting machine table (10), a storage tank (30) above the conveying belt (20), a grouting control cabinet (70) and a slurry conveying pipe (31);

and a slurry conveying pipe (31) is arranged above the storage tank (30) and used for injecting slurry into the storage tank (30).

2. The automatic grouting weighing device according to claim 1, wherein the storage tank (30) is of an inverted ladder-shaped type, the discharging roller (41) is installed inside a grouting support body (40) at the bottom of the storage tank (30) and has the same width as the conveying belt (20), and the grouting ports (42) are uniformly arranged at the bottom of the grouting support body (40) and vertically correspond to the weighing sensor (60).

3. The automatic grouting weighing device according to claim 2, characterized in that the discharge roller (41) is two toothed bars engaged with each other, and slurry in the storage tank (30) is guided out to the grouting opening (42) and flows out through tooth socket rotation.

4. The automatic grouting weighing device according to claim 3, wherein two lifting support rods (50) are installed at both sides of the conveyer belt (20), and the lifting support rods (50) lift the grouting support body (40) and control up-and-down movement; the lifting support rod (50) is controlled by an air cylinder (51) in the grouting machine table (10) and is used for adjusting the distance between the grouting opening (42) and the material containing basin.

5. The automatic grouting weighing device according to claim 4, characterized in that a photoelectric switch (43) is mounted on the baffle outside the conveyor belt (20) and inside the grouting control cabinet (70), and the photoelectric switch (43) is used for detecting a material containing basin.