CN218235306U - Air inlet assembly of engine, engine and vehicle - Google Patents
Air inlet assembly of engine, engine and vehicle Download PDFInfo
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- CN218235306U CN218235306U CN202221999854.1U CN202221999854U CN218235306U CN 218235306 U CN218235306 U CN 218235306U CN 202221999854 U CN202221999854 U CN 202221999854U CN 218235306 U CN218235306 U CN 218235306U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
The utility model discloses an air inlet assembly, engine and vehicle of engine, air inlet assembly of engine includes: an intake manifold; the intercooler is provided with an air inlet and an air outlet, and the air outlet is communicated with the air inlet manifold; and a first throttle valve provided on the intake port to control an intake air amount. Compared with the existing engine, the required amount of the engine is almost the amount of gas entering the intercooler in order to ensure that the gas entering the intake manifold is fully combusted, and on one hand, the amount of gas to be cooled by the intercooler is reduced, so that the size of the intercooler is reduced; on the other hand, under different operating modes, different air input demands can meet different demands only through the control of first throttle valve, can effectively improve the combustion efficiency of engine to promote the dynamic behavior of vehicle.
Description
Technical Field
The utility model belongs to the technical field of the vehicle power technique and specifically relates to an air intake assembly, engine and vehicle of engine are related to.
Background
With the increasing strictness of oil consumption and emission regulations and the demand of the market for improving the performance of the vehicle engine, the application of the supercharging and intercooling technology to the vehicle engine is more and more extensive. Compared with an air inlet and exhaust system of a naturally aspirated engine, the supercharged engine is additionally provided with parts such as a supercharger, an intercooler and the like, and needs a larger arrangement space, but the space of a cabin of the whole engine is limited generally, so that the arrangement requirement on the air inlet system of the engine is particularly important. The air intake of the supercharged engine is characterized in that after fresh air is compressed by a supercharger to do work, the temperature of the air is rapidly increased to be about 150 ℃ at most, if the fresh air is not cooled, the actual air intake of the engine is less, the supercharging effect and the emission are influenced, and therefore the air intake of the supercharged engine generally needs to be cooled by an intercooler. Especially, the high-performance supercharged direct-injection gasoline engine has higher requirement on the cooling capacity of the intercooler.
In the related art, the intercooler having an excessively large volume is disadvantageous to be disposed in an engine room having a limited space, and affects the layout design of other components in the engine room.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an air inlet assembly of engine sets up first air throttle at the air inlet of intercooler, can accurate regulation get into the air input of intercooler, can guarantee to get into intake manifold's gaseous abundant burning, can also reduce the volume of intercooler to be applicable to the limited engine compartment in space.
The utility model also provides an engine.
The utility model discloses a vehicle is further proposed.
According to the utility model discloses the subassembly that admits air of engine of the embodiment of first aspect includes: an intake manifold; the intercooler is provided with an air inlet and an air outlet, and the air outlet is communicated with the air inlet manifold; and a first throttle valve provided on the air intake port to control an amount of intake air.
According to the air inlet assembly of the engine, the first throttle valve is arranged at the air inlet of the intercooler and used for controlling the air inflow, and the amount of air entering the intercooler is controlled more accurately; in the second aspect, under different operating modes, different air inflow demands satisfy different demands through the control of first throttle valve to realize the combustion efficiency of extended range engine.
According to the utility model discloses a some embodiments, the intercooler includes: the intercooler body is arranged between the air inlet chamber and the air outlet chamber, the air inlet is formed in the air inlet chamber, and the air outlet is formed in the air outlet chamber.
According to the utility model discloses a some embodiments, the gas storage volume of intercooler body is V, V satisfies the relational expression: the V satisfies the relation: v is more than or equal to 1200ml and less than or equal to 1300ml.
According to the utility model discloses a some embodiments, be equipped with the first section of admitting air, the second section of admitting air and the third section of admitting air that communicates in proper order in the air inlet chamber, first section of admitting air with the air inlet intercommunication, the third section of admitting air with intercooler body intercommunication to be used for gaseous even direction extremely in the intercooler body.
According to the utility model discloses a some embodiments, the sectional area of third section of admitting air is greater than the sectional area of first section of admitting air, the second section of admitting air is the flaring form.
According to some embodiments of the present invention, in the cross section in the up-down direction, the divergent angle of the second air intake section is α, and α satisfies the relation: alpha is more than or equal to 50 degrees and less than or equal to 70 degrees.
According to some embodiments of the utility model, be equipped with the first section of giving vent to anger, the second section of giving vent to anger and the third section of giving vent to anger that communicates in proper order in the air outlet chamber, the first section of giving vent to anger with the gas outlet intercommunication, the third give vent to anger the section with intercooler body intercommunication to be used for gaseous even direction extremely in the air intake manifold.
According to some embodiments of the utility model, the sectional area of the third section of giving vent to anger is greater than the first sectional area of giving vent to anger the section, the second section of giving vent to anger is the convergent.
According to some embodiments of the present invention, on the cross section in the up-down direction, the second section of giving vent to anger is the convergent angle β, β satisfies the relation: beta is more than or equal to 20 degrees and less than or equal to 40 degrees.
According to some embodiments of the invention, in a cross-section in a front-rear direction, the second outlet section has a taper angle γ, and γ satisfies the relation: gamma is more than or equal to 25 degrees and less than or equal to 35 degrees.
According to some embodiments of the utility model, the inlet chamber and/or be provided with a plurality of strengthening ribs on the outer wall of outlet chamber, it is a plurality of the strengthening rib is crisscross to be distributed.
According to the utility model discloses a some embodiments, the subassembly that admits air of engine still includes: a second throttle valve disposed between the intercooler and the intake manifold for regulating an amount of exhaust gas.
According to the utility model discloses engine of the embodiment of second aspect includes: an engine block; the cylinder cover is arranged above the engine cylinder body, and a mounting bracket is arranged on the cylinder cover; the air inlet assembly of the engine is characterized in that the intercooler is positioned above the air inlet manifold in the up-down direction, and the mounting bracket is fixedly connected to the intercooler and/or the first throttle valve.
According to the utility model discloses vehicle of the embodiment of third aspect includes: the engine is described.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a top view of an intake assembly of an engine according to an embodiment of the present disclosure;
fig. 2 is a front view of an intake assembly of an engine according to an embodiment of the present invention;
FIG. 3 is a side view of an intake assembly of an engine according to an embodiment of the present disclosure;
FIG. 4 is a partial schematic view of an intake assembly of an engine according to an embodiment of the present disclosure;
fig. 5 is a partial schematic view of an intake assembly of an engine according to an embodiment of the present invention.
Fig. 6 is an enlarged schematic view of an air intake assembly of an intercooler in accordance with an embodiment of the present invention;
fig. 7 is a top view of an intake assembly of an engine according to an embodiment of the present invention;
fig. 8 is a cross-sectional view of a top view of an intake assembly of an engine according to an embodiment of the present invention;
fig. 9 is a top view of an intake assembly of an engine according to an embodiment of the present invention;
fig. 10 is a cross-sectional view from above of an air intake assembly of an engine according to an embodiment of the present invention;
fig. 11 is a cross-sectional view of a front view of an intake assembly of an engine according to an embodiment of the present invention.
Reference numerals:
100. an intake assembly of the engine;
10. an intake manifold;
20. an intercooler; 21. an air inlet; 22. an air outlet; 23. an intercooler body; 24. an air intake chamber; 241. a first air intake section; 242. a second air intake section; 243. a third air intake section; 25. an air outlet chamber; 251. a first air outlet section; 252. a second air outlet section; 253. a third air outlet section; 26. reinforcing ribs; 27. a water inlet pipe joint; 28. a water outlet pipe joint;
30. a first throttle valve;
40. a cylinder head; 50. mounting a bracket; 60. fixing a bracket; 70. an air inlet pipe.
Detailed Description
Embodiments of the present invention are described in detail below, and the embodiments described with reference to the drawings are exemplary.
The following describes an air intake assembly 100 of an engine according to an embodiment of the present invention with reference to fig. 1 to 11, and the present invention also provides an engine having the air intake assembly 100 of the engine and a vehicle having the engine.
As shown in fig. 1 to 6, an intake assembly 100 of an engine includes: an intake manifold 10, an intercooler 20, and a first throttle 30.
The intercooler 20 has an air inlet 21 and an air outlet 22, and the air outlet 22 is communicated with the intake manifold 10. So set up, because the temperature of engine exhaust waste gas is very high, the temperature of admitting air can be increased through the pressure boost of booster, and the air density can rise at the in-process of compression, also lead to the exhaust air temperature of booster to rise simultaneously, rise along with atmospheric pressure, oxygen density reduces, influence the effective combustion efficiency of engine greatly, therefore, utilize intercooler 20 to cool off the high-temperature air that comes from the booster, and the air after the intercooler 20 cooling passes through intake manifold 10 and gets into in the engine cylinder body, release with fuel mixed combustion, the heat load of engine that can greatly reduced, improve the air input, and then improve the effective efficiency of burning of engine, thereby promote the dynamic behavior of vehicle. Moreover, the air outlet 22 of the intercooler 20 is directly communicated with the intake manifold 10, so that the structural integration degree formed by the intercooler 20 and the intake manifold 10 is higher, and the intercooler 20 can be more favorably arranged in an engine room with limited space.
And, a first throttle valve 30 is provided on the intake port 21 to control the amount of intake air. With the arrangement, the amount of gas entering the intercooler 20 can be accurately controlled, so that the air inflow of the intercooler 20 is almost the required amount of the engine, the air entering the intake manifold 10 can be fully combusted, the effective combustion efficiency of the engine is effectively improved, and the oil consumption is greatly reduced. Compared with the existing engine, the engine can control the air inflow of the intercooler 20 through the first throttle valve 30 according to different working conditions and different air inflow requirements, and different requirements are met. Moreover, the amount of gas to be cooled by the intercooler 20 is reduced, and the volume of the intercooler 20 can be effectively reduced, so that the whole engine compartment is compactly arranged, the small compartment space arrangement requirement can be met, and the design freedom of the whole vehicle is greatly improved.
If the first throttle valve 30 is provided on the air outlet 22, i.e., the first throttle valve 30 is provided between the intercooler 20 and the intake manifold 10, the overall height position is increased, which is disadvantageous in terms of spatial arrangement; moreover, when the intake air amount required by the engine is large, the whole amount of the gas in the intercooler 20 can be sent to the engine block, and the gas can be continuously sent to the engine block after entering the intercooler 20 for cooling, but when the intake air amount required by the engine is small, the first throttle 30 needs to be adjusted to send part of the gas amount in the intercooler 20 to the engine block through the intake manifold 10, so that the whole amount of the gas in the intercooler 20 is not fully utilized, and part of the gas amount remains in the intercooler 20, which results in a large-volume structure for the intercooler 20, so as to accommodate the remained gas amount, and thus, the use of the internal space of the intercooler 20 is wasted. Therefore, by providing the first throttle valve 30 on the air intake 21, on the one hand, the first throttle valve 20 can be installed between the intake line and the intercooler 20, making the most of the arrangement space between the intake line and the intercooler 20, without increasing the overall height; on the other hand, by adjusting the opening degree of the first throttle valve 20, the amount of intake air entering the intercooler 20 can be adjusted to just meet the amount of intake air required by the engine, so that there is no problem of waste of the internal space of the intercooler 20, and the volume of the intercooler 20 is relatively small, so as to better match the arrangement in the engine compartment. In addition, the edge of the air inlet 21 of the intercooler 20 forms a flange structure, the flange structure matched with the edge of the air inlet 21 is formed at one end of the air inlet 21 of the intercooler 20 and one end of the first throttle valve 30, so that the edge of one end of the first throttle valve 30 and the edge of the air inlet 21 is fixedly connected through a flange, the other end of the first throttle valve 30 is fixedly connected with the air inlet pipe 70, the intercooler 20 is directly connected with the first throttle valve 30, the whole air inlet pipe 70 is shortened, the pressure loss of air flowing in the air inlet pipe 70 is reduced, the power delay of an engine can be reduced, and the transient response of the engine is improved. The air inlet pipe 70 can be a hose, so that air inlet noise can be effectively absorbed and reduced, a certain damping effect is achieved, and the NVH performance of the engine is improved; wherein the intake duct 70 may be fixedly connected to the other end of the first throttle valve 30 by means of a clamp.
Therefore, the first throttle valve 30 is arranged at the air inlet 21 of the intercooler 20, so that the amount of air entering the intercooler 20 can be accurately controlled, the air entering the air inlet manifold 10 can be sufficiently combusted, the combustion efficiency of the engine is effectively improved, the size of the intercooler 20 is effectively reduced, and arrangement in an engine compartment is facilitated.
Compare current engine, the utility model discloses air intake assembly 100 of engine has following beneficial effect:
firstly, the required quantity of the engine is almost the quantity of gas entering the intercooler 20, so that the gas entering the intake manifold 10 can be ensured to be fully combusted in the engine cylinder; secondly, in the prior art, under the condition that the intercooler 20 is not provided with the first throttle 30 or the first throttle 30 is provided at the air outlet 22, the volume size of the intercooler 20 is designed to be large, so that the intercooler 20 can cool a large amount of air to meet the maximum air intake demand of the engine, compared with the prior art, in the engine air intake assembly of the embodiment, the intercooler 20 is provided with the first throttle 30 at the air inlet 21, so that the amount of air to be cooled by the intercooler 20 can be relatively reduced, and further the volume of the intercooler 20 is reduced, so that the engine air intake assembly is suitable for arrangement with a small engine compartment space; thirdly, different engine combustion requirements can be met through the control of the first throttle 30 according to different air intake amount requirements under different working conditions.
As shown in fig. 4 and 5, intercooler 20 includes: the intercooler body 23 is arranged between the air inlet chamber 24 and the air outlet chamber 25, the air inlet 21 is arranged on the air inlet chamber 24, and the air outlet 24 is arranged on the air outlet chamber 25. So set up, one end intercommunication inlet chamber 24 at intercooler body 23, and inlet 21 has been seted up at inlet chamber 24, gaseous from the inlet 21 enter into behind the inlet chamber 24, obtain the buffering in inlet chamber 24, consequently, gaseous when entering intercooler body 23 from inlet chamber 24, can cool off in getting into intercooler body 23 comparatively slowly uniformly, avoid appearing the uneven stress concentration's of the gas flow rate the condition, furthermore, as shown in fig. 7, inlet 21 sets up on the side of inlet chamber 24, the corner rounding off of inlet chamber 24 inner wall, make gaseous difficult great disturbance that appears in inlet chamber 24, can effectual assurance gas flow rate homogeneity, and the unobstructed nature of getting into intercooler body 23 runner, can improve cooling performance.
And, connect air outlet chamber 25 at the other end of intercooler body 23 to set up air outlet 22 on air outlet chamber 25, can make gas relatively slowly evenly get into intake manifold 10, the corner rounding off of air outlet chamber 25 inner wall in addition, with intake chamber 24 the same reason, can effectively guarantee that the gas velocity of flow evenly gets into intake manifold 10, at last in engine cylinder body with the fuel fully burn, improve combustion efficiency.
Referring to fig. 4 and 5, the air storage amount of the intercooler body 23 is V, and V satisfies the relation: v is more than or equal to 1200ml and less than or equal to 1300ml. So set up, both can satisfy the air input scope that the engine required well, can also make the volume of intercooler body 23 inject in certain within range to can carry out the volume design of adaptation to intercooler body 23 according to the effectual engine compartment in space, with better arrange intercooler 20 whole in the engine compartment, need not occupy unnecessary space, provide certain arrangement space for arranging of other devices simultaneously, effectively optimized the spatial arrangement in the engine compartment.
Wherein, intercooler 20's length dimension is a, and height dimension is b, and width dimension is c, and a, b and c satisfy the relational expression: a is more than or equal to 320mm and less than or equal to 380mm, b is more than or equal to 45mm and less than or equal to 60mm, and c is more than or equal to 100mm and less than or equal to 150mm. So set up, the volume parameter design of this intercooler 20 has satisfied the gas storage volume scope of above-mentioned intercooler body 23 well. Moreover, the air inflow required to be cooled by the intercooler 20 is small, the size of a product is feasible to be reduced, the size of the intercooler 20 can be reduced by 1/3-1/4 compared with the size parameter of the conventional intercooler 20, the whole size of a power system can be effectively reduced while the demand of an engine is met, the product cost is saved, sufficient arrangement space can be provided for an engine compartment, and the intercooler 20 is particularly suitable for the intercooler 20 with a small size under the condition that the arrangement space of a hybrid vehicle is compact. Of course, the volume parameter of the intercooler 20 is not limited to the above value, and may be arranged according to the designed intake air demand.
As shown in fig. 6 to 8, a first air inlet section 241, a second air inlet section 242 and a third air inlet section 243 are sequentially arranged in the air inlet chamber 24, the first air inlet section 241 is communicated with the air inlet 21, and the third air inlet section 243 is communicated with the intercooler body 23, so that the air can be uniformly guided into the intercooler body 23. So configured, the gas may uniformly enter the intercooler body 23 through the first air inlet section 241, the second air inlet section 242, and the third air inlet section 243 in sequence.
The cross-sectional area of the third air intake section 243 is larger than that of the first air intake section 241, and the second air intake section 242 is divergent. With such an arrangement, the sectional area of the first air intake section 241 is smaller, and the sectional area of the second air intake section 242 gradually expands, so that the sectional area of the first air intake section 241 can be gradually expanded to be the same as that of the third air intake section 243, and the shape of the air intake chamber 24 is in a gradually expanding structure in the air intake direction, so that the air slowly enters from the first air intake section 241, and gradually expands to the third air intake section 242 through the second air intake section 242, so that the air can more uniformly enter the intercooler body 23.
In the vertical cross section, the divergent angle of the second air intake section 242 is α, and α satisfies the relationship: alpha is more than or equal to 50 degrees and less than or equal to 70 degrees. So configured, the cross-section in the up-down direction may be understood as creating a cross-sectional configuration of the intake chamber 24 in the up-down direction that is cut away from the intake chamber 24 in the X-Y plane. In the air intake direction, the air intake chamber 24 is not a conventional boss structure, but is composed of a first air intake section 241, a second air intake section 242, and a third air intake section 243 that are communicated in this order. The air inlet direction of the first air inlet section 241 is perpendicular to the air inlet direction of the third air inlet section 243, the second air inlet section 242 is in a gradually expanding shape, the gradually expanding angle alpha of the second air inlet section 242 is set to be 50-70 degrees, a large amount of air can slowly enter the first air inlet section 241, the second air inlet section 242 and the third air inlet section 243 in sequence and is uniformly distributed in the air inlet chamber 24, the air can uniformly enter the intercooler body 23 to be rapidly cooled, the air inlet uniformity of the intercooler 20 is effectively improved, compared with the existing intercooler 20 structure, the air inlet uniformity of the intercooler 20 can be improved by more than 10%, and the cooling performance can be improved by 2-3% or even more.
The X axis is the front-rear direction of the vehicle, the Y axis is the left-right direction of the vehicle, and the Z axis is the up-down direction of the vehicle.
As shown in fig. 9 and 10, a first air outlet section 251, a second air outlet section 252 and a third air outlet section 253 which are sequentially communicated are arranged in the air outlet chamber 25, the first air outlet section 251 is communicated with the air outlet 22, and the third air outlet section 253 is communicated with the intercooler body 23, so that the air can be uniformly guided into the air inlet manifold 10. With such an arrangement, the gas cooled in the intercooler body 23 can uniformly enter the intake manifold 10 through the first gas outlet section 251, the second gas outlet section 252 and the third gas outlet section 253 in sequence, so that the gas uniformly enters the engine cylinder to be sufficiently combusted.
The cross-sectional area of the third outlet segment 253 is larger than that of the first outlet segment 251, and the second outlet segment 252 is tapered. With such an arrangement, in the gas outlet direction, the sectional area of the first gas outlet section 251 is larger, and gradually decreases along with the sectional area of the second gas outlet section 252, and decreases to be the same as the sectional area of the third gas outlet section 251, so that the outer shape of the gas outlet chamber 25 is in a tapered structure in the gas outlet direction, and thus, after a large amount of gas enters the first gas outlet section 251, the gas gradually decreases to the third gas outlet section 251 through the second gas outlet section 252, so that the gas can more uniformly enter the gas inlet manifold 10.
In the cross section in the vertical direction, the taper angle of the second gas outlet section 252 is β, and β satisfies the relation: beta is more than or equal to 20 degrees and less than or equal to 40 degrees. So configured, the cross-section in the up-down direction can be understood as creating a cross-sectional structure in which the X-Y plane cuts through the outlet chamber 25 to form the outlet chamber 25 in the up-down direction. In the air outlet direction, the sectional area of the first air outlet section 251 is larger, the sectional area of the first air outlet section 251 is gradually reduced along with the sectional area of the second air outlet section 252, and is reduced to be the same as the sectional area of the third air outlet section 251, and the air inlet direction of the first air outlet section 251 is perpendicular to the air inlet direction of the third air outlet section 253, and by setting the taper angle β of the second air outlet section 252 between 20 ° and 40 °, the air can slowly and uniformly flow into the air inlet manifold 10 through the first air outlet section 251, the second air outlet section 252 and the third air outlet section 253 in sequence, so that the air can slowly flow into the air inlet manifold 10, the cooling efficiency of the intercooler 20 is improved, and the cooling performance can be improved by 2% to 3% or even more.
As shown in fig. 11, in the cross section in the front-back direction, the taper angle of the second gas outlet section 252 is γ, and γ satisfies the relation: gamma is more than or equal to 25 degrees and less than or equal to 35 degrees. So configured, the cross-section in the front-rear direction can be understood as creating a Y-Z plane cutting the outlet chamber 25 to form a cross-sectional structure of the outlet chamber 25 in the front-rear direction. The second air outlet section 252 is arranged at the taper angle gamma of 25-35 degrees on the cross section in the front-back direction, so that uniform flow of air is facilitated, the loss of air flow is reduced, and the pressure loss of the intercooler 20 is effectively reduced, so that the air inflow entering the air inlet manifold 10 is almost the demand of the engine, and meanwhile, the air can slowly and uniformly flow better by combining the taper angle arrangement of the second air outlet section 252 on the cross section in the up-down direction, so that the cooling efficiency of the intercooler 20 is further improved.
And, be provided with a plurality of strengthening ribs 26 on the outer wall of inlet chamber 24 and/or air outlet chamber 25, a plurality of strengthening ribs 26 are crisscross to be distributed. So set up, set up strengthening rib 26 at air inlet chamber 24 and air outlet chamber 25 to strengthening rib 26 is netted the surface that distributes at air inlet chamber 24 and air outlet chamber 25, can strengthen the structural strength of air inlet chamber 24 and air outlet chamber 25, improves intercooler 20's mode.
In addition, a cooling channel is arranged in the intercooler body 23, and a water inlet pipe joint 27 communicated with one end of the cooling channel and a water outlet pipe joint 28 communicated with the other end of the cooling channel are arranged on the intercooler body 23 to cool the gas entering the intercooler body 23. Moreover, the upper portion and the lower portion of the back of the air inlet chamber 24 are respectively provided with a left support, and the upper portion and the lower portion of the back of the air outlet chamber 25 are respectively provided with a right support.
Further, the intake assembly 100 of the engine further includes: a second throttle valve provided between intercooler 20 and intake manifold 10 for adjusting the amount of exhaust gas. So set up, set up the second throttle between intercooler 20 and intake manifold 10, can accurate regulation get into intake manifold 10's gas quantity for the air input matches with the demand of engine, makes gas and fuel in the engine cylinder body can fully burn, has improved the burning high efficiency of engine. In conjunction with the setting of the first throttle valve 20, the amount of gas taken into the intake manifold 10 can be controlled more accurately, so that the intake air amount more closely matches the required amount of the engine. When the engine is normally operated, the opening degree of the first throttle valve 20 may be smaller than that of the second throttle valve, and although there may be a problem that a part of the gas quantity remains in the intercooler 20, the first throttle valve 20 may be adjusted in time to slow down the accumulation speed of the gas quantity in the intercooler 20, so that the volume of the intercooler 20 may still be set smaller than that in the prior art, so as to be suitable for being arranged in an engine room with a smaller space.
According to the utility model discloses engine of the embodiment of second aspect, the engine includes: an engine block; the cylinder cover 40, the cylinder cover 40 is covered above the engine block, there is mounting bracket 50 on the cylinder cover 40; and an intake assembly 100 of the engine, the intercooler 20 being located above the intake manifold 10 in the up-down direction, and the mounting bracket 50 being fixedly attached to the intercooler 20 and/or the first throttle valve 30. So configured, the engine is communicated with the intake manifold 10, so that the gas cooled from the intercooler 20 enters the engine through the intake manifold 10 to be sufficiently combusted. Moreover, the intercooler 20 having a small volume is disposed above the intake manifold 10, so that the entire installation structure is compact, which is advantageous for the freedom of design of the engine compartment and cost saving. Meanwhile, in order to reduce the vibration of the intercooler 20, the cylinder head 40 is provided with the mounting bracket 50 for fixedly connecting the intercooler 20 and/or the first intake valve 30, so that the mounting mode of the whole intercooler 20 can be effectively improved, and the NVH performance can be improved.
Referring to fig. 3, mounting bracket 50 is fixed to cylinder head 40 and coupled to first throttle 30 to provide a more secure mounting of first throttle 30 at intake port 21 of intercooler 20. And, a plurality of fixed brackets 60 are arranged on the intake manifold 10 at intervals, and the intake manifold 10 can be reliably fixed on an engine block or a frame through the plurality of fixed brackets 60, so that the installation mode of the engine is improved, and the NVH performance is improved. And, the mounting bracket 50 is provided with a mounting hole, one end of the mounting bracket 50 can be fixedly connected with a flange structure on the first throttle valve 30, and the other end can be fixedly connected with the cylinder cover 40 through a fastener, so that the first throttle valve 30 is reliably fixed.
According to the embodiment of the third aspect of the present invention, the vehicle includes the above-described engine.
Therefore, by arranging the first throttle 30 at the air inlet 21 of the intercooler 20, the amount of gas entering the intercooler 20 can be accurately controlled, so that the required amount of the engine is almost the amount of gas entering the intercooler 20, the gas entering the intake manifold 10 can be ensured to be sufficiently combusted in an engine cylinder, and the effective combustion efficiency of the engine can be effectively improved; compared with the situation that the first throttle valve 30 is not arranged on the intercooler 20 or the first throttle valve 30 is arranged at the air outlet 22, the volume size of the intercooler 20 is designed to be larger, so that more gas can be cooled by the intercooler 20 to meet the maximum air inflow requirement of an engine, the first throttle valve 30 is arranged on the air inlet 21 of the intercooler 20, so that the gas quantity to be cooled by the intercooler 20 can be relatively reduced, the volume of the intercooler 20 is further reduced, and the arrangement is suitable for arrangement with smaller engine cabin space, namely, the first throttle valve 30 can be controlled to meet different engine combustion requirements according to different working conditions and different air inflow requirements. In addition, a second throttle valve can be arranged at the air outlet 22 of the intercooler 20 and connected to the intake manifold 10, so that the air inflow into the intake manifold 10 can be controlled, the efficient combustion power of the engine can be effectively improved, the power performance of the vehicle can be improved, and the oil consumption can be reduced.
Wherein the vehicle may be a hybrid vehicle. In a hybrid vehicle, since a hybrid system is required, the internal space thereof is more compact, and in this case, the vehicle of the embodiment uses the engine of the second aspect, and the engine of the second aspect has the intake assembly of the engine of the first aspect, and in the intake assembly of the engine, the volume of the intercooler 20 can be set to be smaller, which meets the requirement of compact internal space in the hybrid vehicle.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present specification, reference to the description of "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (14)
1. An intake assembly (100) for an engine, comprising:
an intake manifold (10);
an intercooler (20), the intercooler (20) having an air inlet (21) and an air outlet (22), the air outlet (22) communicating with the intake manifold (10); and
a first throttle valve (30), the first throttle valve (30) being provided on the intake port (21) to control an intake air amount.
2. The engine intake assembly (100) of claim 1, wherein the charge air cooler (20) comprises: the intercooler comprises an intercooler body (23), an air inlet chamber (24) and an air outlet chamber (25); the intercooler body (23) is arranged between the air inlet chamber (24) and the air outlet chamber (25), the air inlet (21) is arranged on the air inlet chamber (24), and the air outlet (22) is arranged on the air outlet chamber (25).
3. The intake assembly (100) of an engine according to claim 2, wherein the charge air storage amount of the intercooler body (23) is V, and the V satisfies the relation: v is more than or equal to 1200ml and less than or equal to 1300ml.
4. The engine intake assembly (100) according to claim 2, wherein a first intake section (241), a second intake section (242) and a third intake section (243) are provided in the intake chamber (24) in communication in this order, the first intake section (241) communicating with the intake port (21), the third intake section (243) communicating with the intercooler body (23) for uniform gas direction into the intercooler body (23).
5. The engine intake assembly (100) of claim 4, wherein the third intake section (243) has a cross-sectional area greater than a cross-sectional area of the first intake section (241), and the second intake section (242) is divergent.
6. The intake assembly (100) of the engine according to claim 5, wherein, in a cross section in the up-down direction, the second intake section (242) has a divergent angle α that satisfies the relation: alpha is more than or equal to 50 degrees and less than or equal to 70 degrees.
7. The engine intake assembly (100) of claim 2, wherein a first outlet section (251), a second outlet section (252) and a third outlet section (253) are arranged in the outlet chamber (25) and sequentially communicate with each other, the first outlet section (251) is communicated with the outlet (22), and the third outlet section (253) is communicated with the intercooler body (23) for uniformly guiding the gas into the intake manifold (10).
8. The engine air intake assembly (100) of claim 7, wherein the third air outlet segment (253) has a cross-sectional area greater than a cross-sectional area of the first air outlet segment (251), and the second air outlet segment (252) is tapered.
9. The engine intake assembly (100) of claim 8, wherein, in a cross-section in the up-down direction, the second outlet segment (252) tapers at an angle β, the angle β satisfying the relationship: beta is more than or equal to 20 degrees and less than or equal to 40 degrees.
10. The engine air intake assembly (100) according to claim 8, wherein, in a cross-section in the front-rear direction, the second air outlet section (252) has a taper angle γ, and γ satisfies the relationship: gamma is more than or equal to 25 degrees and less than or equal to 35 degrees.
11. The intake assembly (100) of an engine according to claim 2, wherein the outer wall of the intake chamber (24) and/or the outlet chamber (25) is provided with a plurality of ribs (26), and the plurality of ribs (26) are distributed in a staggered manner.
12. The engine intake assembly (100) of claim 1, further comprising: a second throttle valve provided between the intercooler (20) and the intake manifold (10) for adjusting an amount of exhaust gas.
13. An engine, comprising:
an engine block;
the cylinder cover (40), the said cylinder cover (40) is covered above the engine block, there are installing supports (50) on the said cylinder cover (40);
and an intake assembly (100) of an engine as set forth in any of claims 1-12, the intercooler (20) being located above the intake manifold (10) in an up-down direction, and the mounting bracket (50) being fixedly connected to the intercooler (20) and/or the first throttle valve (30).
14. A vehicle, characterized by comprising: the engine of claim 13.
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WO2024021850A1 (en) * | 2022-07-29 | 2024-02-01 | 比亚迪股份有限公司 | Air inlet assembly of engine, engine, and vehicle |
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WO2024021850A1 (en) * | 2022-07-29 | 2024-02-01 | 比亚迪股份有限公司 | Air inlet assembly of engine, engine, and vehicle |
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