CN218232479U - Induction tempering device for metal heat treatment - Google Patents
Induction tempering device for metal heat treatment Download PDFInfo
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- CN218232479U CN218232479U CN202221828133.4U CN202221828133U CN218232479U CN 218232479 U CN218232479 U CN 218232479U CN 202221828133 U CN202221828133 U CN 202221828133U CN 218232479 U CN218232479 U CN 218232479U
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- mounting panel
- induction coil
- horizontal displacement
- displacement mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model relates to an induction tempering device technical field, in particular to an induction tempering device for metal heat treatment, comprises a workbench, be provided with heat shield on the workstation, high frequency heating equipment and control panel, be equipped with the mounting bracket in the heat shield, install induction coil on the mounting bracket, induction coil's both ends all are equipped with the dead lever, the top of dead lever is provided with spacing subassembly, one side of two spacing subassemblies is equipped with first mounting panel and second mounting panel respectively, be equipped with the first horizontal displacement mechanism and the second horizontal displacement mechanism that drive first mounting panel and second installation respectively on the workstation, one side of first mounting panel and second mounting panel is equipped with fixing base and offset plate respectively, the fixing base is rotatable coupling on first mounting panel through the pivot, be provided with fixed establishment on the fixing base, install the rotating electrical machines on the second mounting panel, one side of heat shield articulates there is the door plant; the utility model provides high security when operating has avoided metal work piece and induction coil to bump.
Description
Technical Field
The utility model relates to an induction tempering device technical field, in particular to an induction tempering device for metal heat treatment.
Background
The induction tempering is to generate current in the heated workpiece by electromagnetic induction, and the heating tempering is realized by the energy of the eddy current, so that the heating depth is larger than that of the quench hardening layer in order to reduce the tensile stress of the transition layer.
At present, when some strip-shaped metals are tempered, most of the metals are manually clamped by clamping tools and placed in an induction coil for induction tempering, so that the danger of workers during processing is increased, and meanwhile, when the workers stretch the metals into the induction coil or draw the metals out of the induction coil, the metals are easy to collide with the induction coil, and the coil is damaged.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an induction tempering device for metal heat treatment to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
the utility model provides an induction tempering device for metal heat treatment, includes the workstation, be provided with thermal-insulated cover, high frequency heating equipment and control panel on the workstation, be equipped with in the thermal-insulated cover and install mounting bracket on the workstation, install induction coil on the mounting bracket, induction coil is connected with high frequency heating equipment electricity, induction coil's both ends all are equipped with the installation and are in dead lever on the workstation, the top of dead lever is provided with spacing subassembly, two spacing subassembly is kept away from one side of induction coil is equipped with first mounting panel and second mounting panel respectively, be equipped with the drive respectively on the workstation first mounting panel and second mounting panel are close to or keep away from induction coil's first horizontal displacement mechanism and second horizontal displacement mechanism, the opposite side on first mounting panel and the second mounting panel is equipped with fixing base and offset plate respectively, the fixing base passes through pivot rotatable coupling on the first mounting panel, be provided with fixed establishment of institution on the fixing base, install on the second mounting panel and be used for the drive offset plate pivoted rotating electrical machines, the thermal-insulated cover is close to one side of first mounting panel articulates there is the door plant, high frequency heating equipment, first horizontal displacement mechanism, second horizontal displacement mechanism and fixed establishment of fixing mechanism and control panel all with the control panel electrical displacement mechanism.
Specifically, spacing subassembly includes spacing ring, slide bar and arc limiting plate, the quantity of slide bar is at least three and circumference distributes on the spacing ring, the slide bar is worn to locate on the spacing ring and along its radial movement, the inner of slide bar pass behind the spacing ring with arc limiting plate fixed connection, the arc limiting plate sets up with the spacing ring is concentric, the cover is equipped with the spring on the slide bar, the one end of spring with arc limiting plate fixed connection, the other end of spring with the inside wall fixed connection of spacing ring, the arc limiting plate is close to one side roll installation in the spacing ring centre of a circle has a plurality of balls.
Specifically, a first sliding groove is formed in the workbench; first horizontal displacement mechanism is including the slip embedding first slide, fixed mounting in the first spout a driving motor of first spout one end and set up in first lead screw on the first driving motor output shaft, first slide thread bush is in on the first lead screw, first mounting panel is vertical to be installed on the first slide.
Specifically, a second sliding groove is formed in the workbench; second horizontal displacement mechanism is including the slip embedding second slide, fixed mounting in the second spout second driving motor of second spout one end and set up in second lead screw on the second driving motor output shaft, second slide thread bush is in on the second lead screw, the vertical installation of second mounting panel is in on the second slide.
Specifically, a groove is formed in one side, opposite to the induction coil, of the fixed seat, and a plurality of mounting grooves are formed in the side wall of the groove; the fixing mechanism comprises a plurality of groups of electric telescopic rods and a fixing plate, the electric telescopic rods are installed in the installation grooves, the telescopic rods of the electric telescopic rods extend into the grooves, and the fixing plate is fixedly installed on the telescopic rod heads of the electric telescopic rods.
Specifically, one side of the heat shield is provided with an observation window.
The utility model has the advantages that:
one end of a metal workpiece is fixed by arranging a fixing mechanism, a first horizontal displacement mechanism and a second horizontal displacement mechanism are arranged to drive a first mounting plate and a second mounting plate to be close to an induction coil, the other end of the metal workpiece passes through two limiting components and the induction coil and then abuts against a abutting plate, a rotary motor is used for driving the abutting plate to rotate to drive the metal workpiece to rotate, so that all surfaces of the metal workpiece are uniformly heated, after heating is completed, the fixing mechanism is driven by the first horizontal displacement mechanism to be far away from the induction coil, the metal workpiece is pulled out of the induction coil, and in the processes of entering, pulling out and heating the metal workpiece from the induction coil, the metal workpiece is limited by the limiting components to prevent the metal workpiece from colliding with the induction coil; the utility model discloses it is fixed not need artifically to carry out the centre gripping to metal work piece, and the security when having improved the operation has avoided metal work piece and induction coil to bump.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the structure inside the heat shield of the present invention;
fig. 3 is a schematic structural view of the middle limiting component of the present invention;
fig. 4 is a schematic structural diagram of the middle fixing mechanism of the present invention.
Reference numerals: a work table 1; a first chute 101; a second chute 102; a heat shield 2; a door panel 201; a viewing window 202; a high-frequency heating device 3; a control panel 4; a mounting frame 5; an induction coil 6; a fixing rod 7; a limiting component 8; a stop collar 801; a slide bar 802; an arc-shaped limit plate 803; a spring 804; a ball 805; a first horizontal displacement mechanism 9; a first drive motor 901; a first lead screw 902; a first slider 903; a second horizontal displacement mechanism 10; a second drive motor 1001; a second lead screw 1002; a second carriage 1003; a first mounting plate 11; a second mounting plate 12; a fixed seat 13; a groove 1301; a butt plate 14; a rotating shaft 15; a rotating electrical machine 16; a fixing mechanism 17; an electric telescopic bar 1701; the plate 1702 is fixed.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, 2, 3, and 4, an induction tempering device for metal heat treatment includes a workbench 1, a heat shield 2, a high-frequency heating device 3, and a control panel 4 are disposed on the workbench 1, a mounting bracket 5 mounted on the workbench 1 is disposed in the heat shield 2, an induction coil 6 is mounted on the mounting bracket 5, the induction coil 6 is electrically connected to the high-frequency heating device 3, fixing rods 7 mounted on the workbench 1 are disposed at both ends of the induction coil 6, a limiting assembly 8 is disposed at a top end of each fixing rod 7, a first mounting plate 11 and a second mounting plate 12 are disposed on one side of each limiting assembly 8 away from the induction coil 6, a first horizontal displacement mechanism 9 and a second horizontal displacement mechanism 10 are disposed on the workbench 1 to respectively drive the first mounting plate 11 and the second mounting plate 12 to be close to or away from the induction coil 6, a fixing seat 13 and a butt plate 14 are disposed on opposite sides of the first mounting plate 11 and the second mounting plate 12, the fixing seat 13 is rotatably connected to the first mounting plate 11 through a rotating shaft 15, a fixing mechanism 17 is disposed on the fixing seat 13, a second mounting plate 12 is mounted with a rotating displacement mechanism 16 for driving the high-frequency heating device 2, and a rotating control panel 16, and a rotating mechanism 16 are hinged to the high-frequency heating device 16.
When the metal workpiece heating device is used, one end of a metal workpiece is fixed through the fixing mechanism 17, the first horizontal displacement mechanism 9 drives the first mounting plate 11 to drive the fixing seat 13 to be close to the induction coil 6, the second horizontal displacement mechanism 10 drives the second mounting plate 12 to drive the abutting plate to be close to the induction coil 6, the other end of the metal workpiece penetrates through the two groups of limiting assemblies 8 to abut against the abutting plate 14 after penetrating through the induction coil 6, the part to be heated of the metal workpiece is positioned in the induction coil 6 by adjusting the positions of the first mounting plate 11 and the second mounting plate 12, the high-frequency heating device 3 is started, the metal workpiece is heated through the induction coil 6, the abutting plate 14 is driven to rotate through the rotating motor 16, the metal workpiece is driven to rotate, and all surfaces of the metal workpiece are uniformly heated; after heating is finished, the first mounting plate 11 is driven to be far away from the induction coil 6 through the first horizontal displacement mechanism 9, the metal workpiece is taken out of the induction coil 6, and in the processes of entering and taking out of the induction coil 6 and heating of the metal workpiece, the metal workpiece is limited through the limiting component 8, so that the metal workpiece is prevented from colliding with the induction coil 6; the utility model discloses it is fixed not need artifically carry out the centre gripping to metal work piece, security when having improved the operation has avoided metal work piece and 6 bumps of induction coil.
As shown in fig. 2 and 3, the limiting assembly 8 includes a limiting ring 801, at least three sliding rods 802 and arc-shaped limiting plates 803, the sliding rods 802 are circumferentially distributed on the limiting ring 801, the sliding rods 802 penetrate through the limiting ring and radially move along the limiting ring, the inner ends of the sliding rods 802 penetrate through the limiting ring 801 and then are fixedly connected with the arc-shaped limiting plates 803, the arc-shaped limiting plates 803 and the limiting ring 801 are concentrically arranged, a spring 804 is sleeved on the sliding rods 802, one end of the spring 804 is fixedly connected with the arc-shaped limiting plates 803, the other end of the spring 804 is fixedly connected with the inner side walls of the limiting ring 801, and a plurality of balls 805 are roll-mounted on one side of the arc-shaped limiting plates 803 close to the center of the limiting ring 801; in this embodiment, the metal workpiece passes through the plurality of arc limiting plates 803, the arc limiting plates 803 are pushed to extrude the springs 804, the plurality of arc limiting plates 803 limit the metal workpiece under the elastic force action of the springs 804, the metal workpiece contacts and rolls with the balls 805, the metal workpiece does not pass through the induction coil 6, and the metal workpiece is prevented from colliding with the induction coil 6 in the moving process.
As shown in fig. 2, a first chute 101 is formed on the workbench 1; the first horizontal displacement mechanism 9 comprises a first sliding seat 903 which is embedded in the first sliding chute 101 in a sliding manner, a first driving motor 901 which is fixedly installed at one end of the first sliding chute 101, and a first lead screw 902 which is arranged on an output shaft of the first driving motor 901, wherein the first sliding seat 903 is sleeved on the first lead screw 902 in a threaded manner, and the first mounting plate 11 is vertically installed on the first sliding seat 903; in this embodiment, the first driving motor 901 drives the first lead screw 902 to rotate, so as to drive the first sliding seat 903 to move along the first sliding groove 101, and thus drive the first mounting plate 11, the fixing seat 13 and the fixing mechanism 17 to be far away from or close to the induction coil 6.
As shown in fig. 2, a second chute 102 is formed on the workbench 1; the second horizontal displacement mechanism 10 comprises a second sliding seat 1003 slidably embedded in the second sliding chute 102, a second driving motor 1001 fixedly mounted at one end of the second sliding chute 102, and a second lead screw 1002 arranged on an output shaft of the second driving motor 1001, the second sliding seat 1003 is screwed on the second lead screw 1002, and the second mounting plate 12 is vertically mounted on the second sliding seat 1003; in this embodiment, the second driving motor 1001 drives the second lead screw 1002 to rotate, and drives the second sliding base 1003 to move along the second sliding chute 102, so as to drive the second mounting plate 12, the abutting plate 14 and the rotating motor 16 to be far away from or close to the induction coil 6.
As shown in fig. 2 and 4, a groove 1301 is formed in one side of the fixing seat 13, which faces the induction coil 6, and a plurality of mounting grooves are formed in the side wall of the groove 1301; the fixing mechanism 17 comprises a plurality of groups of electric telescopic rods 1701 and fixing plates 1702, the electric telescopic rods 1701 are installed in the installation grooves, the telescopic rods of the electric telescopic rods 1701 extend into the grooves 1301, and the fixing plates 1702 are fixedly installed on the telescopic rod heads of the electric telescopic rods 1701; in this embodiment, when the metal workpiece fixing device is used, one end of a metal workpiece is placed in the groove 1301, the fixing plate 1702 is driven by the electric telescopic rod 1701 to be close to the metal workpiece and to be in contact with the metal workpiece, and the end of the metal workpiece placed in the groove 1301 is fixed by the plurality of groups of fixing plates 1702.
As shown in fig. 1, a viewing window 202 is provided on one side of the heat shield 2; in this embodiment, the observation window 202 is provided to facilitate viewing of the flashback condition inside the heat shield 2.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (6)
1. An induction tempering device for metal heat treatment, comprising a work bench (1), characterized in that: be provided with on workstation (1) separate heat exchanger (2), high frequency heating equipment (3) and control panel (4), be equipped with in separating heat exchanger (2) and install mounting bracket (5) on workstation (1), install induction coil (6) on mounting bracket (5), induction coil (6) are connected with high frequency heating equipment (3) electricity, induction coil (6)'s both ends all are equipped with to be installed dead lever (7) on workstation (1), the top of dead lever (7) is provided with spacing subassembly (8), two spacing subassembly (8) are kept away from one side of induction coil (6) is equipped with first mounting panel (11) and second mounting panel (12) respectively, be equipped with on workstation (1) and drive respectively first mounting panel (11) and second mounting panel (12) are close to or keep away from first horizontal displacement mechanism (9) and second horizontal displacement mechanism (10) of induction coil (6), the opposite side on first mounting panel (11) and second mounting panel (12) is equipped with fixing base (13) and buttrestle (14) respectively, fixing base (13) are connected through rotatable fixing base (15) fixed mounting panel (17) on fixed mounting panel (17), install on second mounting panel (12) and be used for the drive support board (14) pivoted rotating electrical machines (16), it is close to separate heat exchanger (2) one side of first mounting panel (11) articulates there is door plant (201), high frequency heating equipment (3), first horizontal displacement mechanism (9), second horizontal displacement mechanism (10), fixed establishment (17) and rotating electrical machines (16) all with control panel (4) electricity is connected.
2. An induction tempering device for heat treatment of metals according to claim 1, characterized in that: spacing subassembly (8) are including spacing ring (801), slide bar (802) and arc limiting plate (803), the quantity of slide bar (802) is at least three and circumference distributes and is in on spacing ring (801), slide bar (802) wear to locate on the spacing ring and along its radial movement, the inner of slide bar (802) pass behind spacing ring (801) with arc limiting plate (803) fixed connection, arc limiting plate (803) and spacing ring (801) set up with one heart, the cover is equipped with spring (804) on slide bar (802), the one end of spring (804) with arc limiting plate (803) fixed connection, the other end of spring (804) with the inside wall fixed connection of spacing ring (801), arc limiting plate (803) are close to a plurality of balls (805) are installed in the roll of one side of spacing ring (801) centre of a circle.
3. The induction tempering device for heat treatment of metals according to claim 1, wherein: a first sliding groove (101) is formed in the workbench (1); first horizontal displacement mechanism (9) including slip embedding first slide (903) in first spout (101), fixed mounting in first driving motor (901) of first spout (101) one end and set up in first lead screw (902) on first driving motor (901) output shaft, first slide (903) screw suit is in on first lead screw (902), first mounting panel (11) are vertical to be installed on first slide (903).
4. The induction tempering device for heat treatment of metals according to claim 1, wherein: a second sliding chute (102) is formed in the workbench (1); the second horizontal displacement mechanism (10) comprises a second sliding seat (1003) embedded into the second sliding groove (102) in a sliding mode, a second driving motor (1001) fixedly installed at one end of the second sliding groove (102) and a second lead screw (1002) arranged on an output shaft of the second driving motor (1001), the second sliding seat (1003) is sleeved on the second lead screw (1002) in a threaded mode, and the second mounting plate (12) is vertically installed on the second sliding seat (1003).
5. An induction tempering device for heat treatment of metals according to claim 1, characterized in that: a groove (1301) is formed in one side, opposite to the induction coil (6), of the fixed seat (13), and a plurality of mounting grooves are formed in the side wall of the groove (1301); the fixing mechanism (17) comprises a plurality of groups of electric telescopic rods (1701) and fixing plates (1702), the electric telescopic rods (1701) are installed in the installation grooves, telescopic rods of the electric telescopic rods (1701) extend into the grooves (1301), and the fixing plates (1702) are fixedly installed on telescopic rod heads of the electric telescopic rods (1701).
6. An induction tempering device for heat treatment of metals according to claim 1, characterized in that: an observation window (202) is arranged on one side of the heat shield (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221828133.4U CN218232479U (en) | 2022-07-15 | 2022-07-15 | Induction tempering device for metal heat treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221828133.4U CN218232479U (en) | 2022-07-15 | 2022-07-15 | Induction tempering device for metal heat treatment |
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| Publication Number | Publication Date |
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| CN218232479U true CN218232479U (en) | 2023-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221828133.4U Active CN218232479U (en) | 2022-07-15 | 2022-07-15 | Induction tempering device for metal heat treatment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117135785A (en) * | 2023-10-27 | 2023-11-28 | 广东全桥科技有限公司 | Stationary flow electromagnetic heating equipment |
-
2022
- 2022-07-15 CN CN202221828133.4U patent/CN218232479U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117135785A (en) * | 2023-10-27 | 2023-11-28 | 广东全桥科技有限公司 | Stationary flow electromagnetic heating equipment |
| CN117135785B (en) * | 2023-10-27 | 2024-01-05 | 广东全桥科技有限公司 | Stationary flow electromagnetic heating equipment |
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