CN218206715U - Chiseling device for repairing operated tunnel diseases - Google Patents

Chiseling device for repairing operated tunnel diseases Download PDF

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Publication number
CN218206715U
CN218206715U CN202222768705.0U CN202222768705U CN218206715U CN 218206715 U CN218206715 U CN 218206715U CN 202222768705 U CN202222768705 U CN 202222768705U CN 218206715 U CN218206715 U CN 218206715U
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China
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chiseling
sliding
tunnel
roughening
gripper
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CN202222768705.0U
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Chinese (zh)
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张海涛
佘帅龙
宋效凯
邹海炎
龚加文
蔡岗础
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Abstract

The utility model provides an operation tunnel disease is restoreed with chisel hair device, including the track flatbed, set up bearing substrate on the track flatbed, set up chisel hair drive mechanism on bearing substrate, be located the chisel hair follower of bearing substrate side and install the chisel hair operation unit on chisel hair drive mechanism and chisel hair follower respectively. The utility model discloses to operation tunnel operating mode design, transport the bow member installation device to operation tunnel disease section through the flatbed, through chisel hair drive mechanism, chisel hair operation unit and the cooperation of chisel hair driven stay mechanism in coordination, chisel hair along the tunnel wall, the dust removal operation, the operation scope can cover tunnel profile section, very big working range of operation has been widened, can be suitable for but operation tunnel operating time is short, the current building in tunnel, the operating mode of transportation restriction, solve the transportation, the contact wire is around keeping away, mechanized chisel hair problem, satisfy operation tunnel section disease restoration high efficiency, the demand of high-quality chisel hair.

Description

Chiseling device for repairing operated tunnel diseases
Technical Field
The utility model relates to a tunnel repair technical field, more specifically say, relate to an operation tunnel disease is restoreed with chisel hair device.
Background
With the continuous increase of the total mileage of railway tunnels in China, the defects of the operated railway tunnels are increasingly frequent, and the defects of cracking, chipping, net cracking, water leakage, frost heaving and the like of tunnel lining structures seriously threaten the running safety of trains.
Aiming at the problem of tunnel structure diseases, the engineering department usually adopts simple scaffolds and machines for maintenance, wherein the chiseling operation is one of the procedures with worse operation conditions. The existing tunnel defect treatment construction roughening method generally comprises the following steps:
manual scabbling: the air pick or the handheld pneumatic bush hammer is adopted for manual bush hammer, the quality of manual bush hammer is determined by the technology and experience of workers, incomplete and uneven bush hammer roughening is easily caused, and finally quality problems such as joint surface cracking and falling are caused. And dust cannot be effectively collected. The influence is easily caused to railway contact networks and optical cable conduits.
Hand-propelled or machine-mounted chiseling machine: through the design of handcart or machine-mounted formula, integrated a plurality of chisel hair heads, promote chisel hair efficiency. On one hand, however, the operation is carried out in a close distance manually, and only the side wall is roughened; on the other hand, the manual close-range operation also causes the workers to be still in the environment of straight-face scabbling pollutants, which causes harm to human bodies and can not effectively collect dust.
Mechanical roughening: the chiseling drill bit is arranged at the end of the mechanical arm of the small excavator, and workers chisel burrs in a cab through the control mechanical arm, so that the chiseling efficiency and the working environment are further improved. However, the method cannot avoid contact networks inside tunnels and optical cable wires on tunnel walls, cannot completely realize full-section mechanical construction, cannot well control the influence of dust caused by scabbling on the contact networks and the optical cable tubes, and still needs to improve the efficiency.
However, most of the existing tunnel arch installing equipment is designed aiming at the tunnel construction stage, and the actual working conditions in the operation tunnel defect repair are not considered. And the construction limitation is more in the operation tunnel defect repairing operation due to the operation property. Mainly comprises the following limitations:
1) The operation time is short, the operation can be carried out only in the operation skylight time (4-6 h) of the tunnel, the up-line and down-line time is deducted, the construction preparation time and the like, the actual operation time is less than 4 hours, in the current tunnel defect repair, an operation mode that manual work is mainly adopted and simple tools are auxiliary is adopted due to no proper machine tool, 7 skylight consuming time is needed for 12m sleeve bush scabbling installation, and the operation is carried out by more than 10 persons. Therefore, the higher requirements for the operation efficiency are put forward
2) The current building restriction in tunnel according to requirements such as national standard, planning and electrification, the contact net has generally been arranged at the tunnel top of having operated at present, and illumination line, private cable and public network cable have been arranged to the tunnel both sides, and because the atress requirement, the contact wire that the contact net hung arranges according to the zigzag, need avoid it during the construction, otherwise there are electric shock and destroy the circuit risk equipment device and personnel when the operation.
3) Transportation limitation, according to the requirements of the existing regulations and regulations, maintenance equipment and tools can only be conveyed by a railway locomotive meeting the requirements, and the maintenance equipment and tools carried in the running state of the locomotive need to meet the GB 146.1-2020 part 1 of the Standard gauge railway clearance: the rolling stock limits are not to be exceeded.
Therefore, under the above-mentioned limiting conditions, how to improve the arch center installation efficiency and quality when repairing the operating tunnel defect, reduce labor intensity, guarantee the safety of construction, and solve the problems of transportation, contact line avoidance and mechanical roughening are the problems to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model provides a chiseling device for repairing an operated tunnel disease, which comprises a track flat car, a bearing base body arranged on the track flat car, a chiseling traction mechanism arranged on the bearing base body, a chiseling driven mechanism positioned on the side of the bearing base body and chiseling operation units respectively arranged on the chiseling traction mechanism and the chiseling driven mechanism; a first sliding piece is welded on one side surface of the bearing base body along the displacement direction of the rail flat car, and the scabbling driven mechanism is connected with the first sliding piece in a sliding manner; and a second sliding part arranged along the displacement direction of the rail flat car is welded at the central part of the top end surface of the bearing base body, and the scabbling traction mechanism is connected with the second sliding part in a sliding manner.
Optionally, the roughening traction mechanism includes a base, a folding arm, a sliding assembly, a folding arm driving member, a roughening traction driving member, and a first roughening gripper; the base is provided with a sliding assembly, the sliding assembly is connected with the first sliding member in a sliding manner, the sliding assembly is also provided with a scabbling traction driving member and a folding arm driving member, the fixed end of the scabbling traction driving member is fixedly arranged on the sliding assembly, and the fixed end of the folding arm driving member is fixedly arranged on the sliding assembly; the driving end of the folding arm driving piece is fixedly connected with one end of the folding arm; one end of the folding arm far away from the folding arm driving piece is provided with a first chiseling gripper, the first chiseling gripper is used for grabbing a chiseling operation unit, and the chiseling operation unit and the traction end of the chiseling traction driving piece are connected with each other.
Optionally, the folding arm driving part, the folding arms and the first chiseling gripper are provided with two or more groups which are arranged in a one-to-one correspondence manner, a plurality of connecting rods which are arranged at intervals are connected between every two adjacent groups of folding arms, and each connecting rod is provided with a guide wheel; the roughening traction driving piece is arranged as a winch, and the traction end of the winch is connected with a traction pulley seat arranged at the top end of the roughening machine in the roughening operation unit after sequentially bypassing a plurality of guide wheels.
Optionally, the bottom of the base is further provided with a plurality of rolling members arranged at intervals, and the plurality of rolling members are arranged in parallel to form a first sliding structure; the first sliding piece comprises a bottom plate and a rack arranged on the bottom plate; the sliding assembly comprises a driving piece and a gear which is connected with the driving end of the driving piece, the gear is meshed with the rack, and the fixed end of the driving piece is fixedly connected with the base.
Optionally, the rolling member is provided as a screw shaft type roller structure.
Optionally, the single folding arm comprises a first telescopic arm and a second telescopic arm, one end, away from the second telescopic arm, of the first telescopic arm is hinged to the folding arm driving part, one end, away from the first telescopic arm, of the second telescopic arm is connected to the first chiseling gripper, a telescopic cylinder is hinged between the first telescopic arm and the second telescopic arm, and the size of an included angle formed between the first telescopic arm and the second telescopic arm is controlled through extension or retraction of the telescopic cylinder.
Optionally, the first chiseling gripper comprises a gripper seat, a gripper and a gripper driving member; the gripper seat is hinged with the limiting sleeve and one end of the gripper driving piece; the other end of the gripper driving piece is hinged with the limiting sleeve and the tail end of the gripper; the hand grip is simultaneously hinged with the limiting sleeve and the hand grip seat.
Optionally, the chiseling driven mechanism comprises a sliding base, a supporting frame, a second chiseling gripper and a driven travelling wheel; one end of the sliding base is connected with the first sliding piece in a sliding manner, and the other end of the sliding base is fixedly connected with the supporting frame; the supporting frame comprises a first cross beam, a vertical beam and a second cross beam which are sequentially connected with one another, one end, far away from the vertical beam, of the first cross beam is connected with the sliding base, and the lower end face of the second cross beam is connected with at least one group of driven travelling wheels so as to be displaced in the tunnel; and a second chiseling gripper is arranged on the extending end of the second cross beam.
Optionally, the chiseling operation unit includes a chiseling machine and an arc-shaped frame; the chiseling machine comprises a fixed seat and a plurality of chiseling bodies arranged on the fixed seat, wherein the fixed seat is provided with a climbing wheel used for being in sliding connection with the arc-shaped frame; the arc-shaped frame is of a circular tube frame structure which is attached to the outline of the tunnel, and the arc-shaped frame is connected with the second chiseling grippers to move along the wall of the tunnel under the action of the second chiseling grippers.
Optionally, a traction pulley seat and a water mist dust fall sprayer are further arranged on the fixed seat, and the traction pulley seat and the water mist dust fall sprayer are respectively arranged on two end faces of the fixed seat along the displacement direction of the chiseling machine on the arc-shaped frame.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) The utility model discloses to operation tunnel operating mode design, transport bow member installation device to operation tunnel disease section through the flatbed, through chisel hair drive mechanism, chisel hair operation unit and the cooperation in coordination of chisel hair driven support mechanism, chisel hair along the tunnel wall, the dust removal operation, the operation scope can cover tunnel profile section, the very big working range of operation of having widened, can be suitable for but operation tunnel operating time is short, the current building in tunnel, the operating mode of transportation restriction, solve the transportation, the contact wire is around keeping away, mechanized chisel hair problem, satisfy operation tunnel section disease restoration high efficiency, the demand of high-quality chisel hair.
(2) The utility model provides a chisel hair operation unit is whole to be the cambered surface according to the design of tunnel wall, can adapt to section more than the tunnel slot cover board, and coverage is wider, and the chisel hair is more thorough.
(3) The utility model discloses in get fixedly to chisel hair operation unit through chisel hair drive mechanism and the driven supporting mechanism of chisel hair for chisel hair operation unit operation is stable, can arrange more chisel hair machines, and the back is accomplished in this operation unit arc face operation, and steerable chisel hair drive mechanism lifts or sideslip to next worker as extremely with chisel hair driven supporting mechanism, thereby has further improved chisel hair operating efficiency and chisel hair quality.
(4) The utility model provides a chisel hair drive mechanism, chisel hair operation unit and the driven supporting mechanism of chisel hair cooperate, chive along the tunnel wall, accomplish contact wire, cable, building in the tunnel around keeping away.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
fig. 1 is an axial view of a chiseling device for repairing an operated tunnel defect in an embodiment of the present invention;
figure 2 is a schematic axial view of the chiseling traction mechanism of figure 1 (wherein the guide rails are only partially illustrated);
FIG. 3 is an isometric view of the first chiseling finger of FIG. 2;
figure 4 is a schematic view of the driven support mechanism for the chisel in figure 1 (in which the C-shaped chute is only partially shown);
figure 5 is a schematic view of the chiseling work unit of figure 1 (in which the arc-shaped frame is only partially illustrated);
fig. 6 is an axial view of the roughening machine of fig. 5.
Fig. 7 is a schematic view of a chiseling device for repairing an operated tunnel defect in an embodiment of the present invention when working in a tunnel.
Wherein:
1. the device comprises a chiseling operation unit, 1.1, a chiseling machine, 1.1.1, a fixed seat, 1.1.2, a chiseling body, 1.2, an arc-shaped frame, 1.3, a traction pulley seat, 1.4, a climbing wheel, 1.5 and a water mist dust-settling nozzle;
2. the chiseling device comprises a chiseling driven mechanism, 2.1 a sliding base, 2.2 a supporting frame, 2.3 driven traveling wheels, 2.4 a second chiseling gripper;
3. the automatic deburring device comprises a deburring traction mechanism, a sliding component, a swinging cylinder, a winch, a first deburring gripper, a gripper seat, a gripper, a base, a roller, a folding arm, a sliding component, a second swinging cylinder, a first deburring gripper, a second deburring gripper, a gripper seat, a gripper, a clamping oil cylinder and a third lifting component, wherein the first deburring traction mechanism is 3.1, the base is 3.1, the roller is 3.1, the first swinging gripper is 3.5, the second lifting gripper is 3.6, the gripper is 3.6.2, the gripper is 3.6.3 and the clamping oil cylinder;
4. the bearing base body is 4.1, the C-shaped sliding groove is 4.2, and the sliding rail is arranged;
5. a track flat car.
Detailed Description
In order to make the above objects, features, advantages, and the like of the present invention more clearly understandable, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the drawings of the utility model all adopt simplified forms and all use non-precise proportions, and are only used for conveniently and clearly assisting in explaining the implementation of the utility model; the number mentioned in the present invention is not limited to the specific number in the example of the drawings; the directions or positional relationships indicated in the "front" middle "rear" left "right" upper "lower" top "bottom" middle "etc. in the present invention are all based on the directions or positional relationships shown in the drawings of the present invention, and do not indicate or suggest that the indicated device or component must have a specific direction, and cannot be understood as a limitation of the present invention.
In this embodiment:
referring to fig. 1 to 6, the roughening device for repairing the operated tunnel defect includes a track flat car 5 for transportation satisfying the upper road condition, a bearing base 4 provided on the track flat car 5, a roughening traction mechanism 3 provided on the bearing base 4, a roughening driven mechanism 2 located on the side of the bearing base 4, and a roughening operation unit 1 supported by the roughening traction mechanism 3 and the roughening driven mechanism 2 in a limited manner. Preference is given here to: the track platform lorry 5 is prior art.
The bearing base body 4 is a bearing unit of the roughening device, and the bearing base body 4 is carried on the track flat car 5 and goes in and out of the tunnel along with the track flat car 5.
Optionally, a C-shaped sliding groove 4.1 is welded on one side of the bearing substrate 4 along the displacement direction of the rail flat car 5, and the chiseling driven mechanism 2 is slidably connected with the C-shaped sliding groove 4.1. Preference is given here to: in order to limit the displacement range of the chiseling driven mechanism 2 on the C-shaped sliding groove 4.1, two first limiting structures which are arranged at intervals are further arranged on the C-shaped sliding groove 4.1.
Optionally, a sliding rail 4.2 arranged along the displacement direction of the rail flat car 5 is further welded at the central part of the top end face of the bearing base body 4, and the roughening traction mechanism 3 is slidably connected with the sliding rail 4.2. Preference is given here to: in order to limit the displacement range of the chiseling traction mechanism 3 on the sliding rail 4.2, two second limiting structures which are arranged at intervals are further arranged on the sliding rail 4.2.
The chiseling traction mechanism 3 is a position adjusting unit of the chiseling device, and the chiseling traction mechanism 3 comprises a base 3.1, a folding arm 3.2, a sliding assembly 3.3, a swinging cylinder 3.4, a winch 3.5 and a first chiseling gripper 3.6;
the base 3.1 is a main substrate of the scabbling traction mechanism 3, a sliding component 3.3 is arranged on the base 3.1, and the sliding component 3.3 is connected with a sliding rail 4.2 in a sliding manner so as to realize the displacement of the scabbling traction mechanism 3 on the sliding rail 4.2; a winch 3.5 and a swing cylinder 3.4 are also arranged on the sliding component 3.3, the fixed end of the winch 3.5 is fixedly arranged on the sliding component 3.3, and the fixed end of the swing cylinder 3.4 is fixedly arranged on the sliding component 3.3 so as to synchronously move on the sliding rail 4.2 with the sliding component 3.3;
the driving end of the swing cylinder 3.4 is fixedly connected with one end of the folding arm 3.2 through a connecting flange and is used for driving the folding arm 3.2 to swing relative to the sliding component 3.3;
a first chiseling gripper 3.6 is mounted at one end, far away from the swing cylinder 3.4, of the folding arm 3.2, the first chiseling gripper 3.6 is used for gripping the chiseling operation unit 1, the chiseling operation unit 1 is connected with a traction end (namely a steel wire rope end of a winch) of the winch 3.5, and chiseling operation is carried out through the retracting and pulling chiseling operation unit 1 of the winch 3.5; when the chiseling machine 1.1 finishes chiseling in the position, the chiseling operation unit, the rail space formed by the arch support hand 3.6 and the tunnel wall are lifted and transported to the top of the tunnel by adjusting the folding arm 3.2 and the swing cylinder 3.4 in a cooperative mode, winding of a contact line and a building is finished, the chiseling machine 1.1 is driven by the winch 3.5 to operate, and after the section operation is finished, the section operation is transported to the next working position by the sliding assembly 3.3. Preference is given here to: in order to ensure the stability of the first chiseling gripper 3.6 when grabbing the chiseling operation unit, the swing cylinder 3.4, the folding arms 3.2 and the first chiseling gripper 3.6 are provided with two or more groups which are arranged in a one-to-one correspondence manner, a plurality of connecting rods which are arranged at intervals are connected between every two adjacent groups of folding arms 3.2, and each connecting rod is provided with a guide wheel; the traction end of the winch 3.5 sequentially bypasses a plurality of guide wheels and then is connected with a traction pulley seat 1.3 arranged at the top end of the roughening machine 1.1 in the roughening operation unit 1, so that the roughening machine 1.1 is dragged to slide up and down in the roughening operation unit 1 to perform roughening operation.
Optionally, in order to realize the displacement of the sliding assembly 3.3 on the sliding rail 4.2, a plurality of rollers 3.1.1 arranged at intervals are further arranged at the bottom of the base 3.1, and the rollers 3.1.1 are arranged in parallel to form a first sliding structure; the sliding rail 4.2 is preferably arranged to be of a structure comprising a bottom plate and a rack arranged on the bottom plate; the sliding assembly 3.3 comprises a driving piece and a gear which is connected with the driving end of the driving piece, the gear is meshed with the rack, and the fixed end of the driving piece is fixedly connected with the base 3.1 to drive the gear to move on the rack. Preference is given here to: the rollers 3.1.1 are preferably arranged in a screw spindle roller configuration.
Optionally, the folding arm 3.2 is a main executing mechanism of the roughening traction mechanism 3, the main body is a hinged telescopic arm, and the tail end of the hinged telescopic arm is hinged to one end of the swinging cylinder 3.4 through a flange plate to transmit the swinging action of the swinging cylinder 3.4; the other end of the folding arm 3.2 is in bolted connection with the first chiseling gripper 3.6 through a mounting plate, and the first chiseling gripper 3.6 is tightly attached to the tunnel wall so as to restrict the shaking of the chiseling operation unit 1 and construct a stable support for chiseling operation; a guide wheel is further arranged in the middle of the folding arm 3.2, a steel wire rope of the winch 3.5 is guided by the guide wheel to enter the roughening operation unit 1 from the first roughening gripper 3.6 and is connected with a traction pulley seat 1.3 arranged at the top end of the roughening machine 1.1 in the roughening operation unit 1, so that the roughening machine 1.1 is dragged to perform vertical roughening operation. Preference is given here to: the folding arm 3.2 comprises a first telescopic arm and a second telescopic arm which are hinged with each other to form an L-shaped structure; the end that the first telescopic boom kept away from the second telescopic boom is articulated each other with swing cylinder 3.4 through the ring flange, and the one end that the first telescopic boom was kept away from to the second telescopic boom and first chisel hair tongs 3.6 interconnect, and still articulated between first telescopic boom and the second telescopic boom have a telescoping cylinder, through the extension or the withdrawal control of telescoping cylinder the mutual contained angle size that forms between first telescopic boom and the second telescopic boom to the flexible arm of drive second swings for first telescopic boom.
Optionally, the first chiseling gripper 3.6 is a limiting and fixing mechanism of the chiseling traction mechanism 3, and the first chiseling gripper 3.6 includes a gripper seat 3.6.1, a gripper 3.6.2 and a clamping cylinder 3.6.3; the lower end of the gripper seat 3.6.1 is hinged with the limiting sleeve and the clamping oil cylinder 3.6.3 through pin shafts respectively, and the other end of the clamping oil cylinder 3.6.3 is hinged with the limiting sleeve and the tail end of the gripper 3.6.2 through pin shafts respectively; the middle end of the hand grip 3.6.2 is hinged with the limiting sleeve and the upper end of the hand grip seat 3.6.1 through a pin shaft, so that the hand grip 3.6.2 rotates around the middle end to be matched with the hand grip seat 3.6.1 to complete limiting and fixing through adjusting the stroke of the clamping oil cylinder 3.6.3. Preference is given here to: install two first chisel hair tongs 3.6 on two folding arms 3.2 respectively and adopt the mode symmetry setting that is close to each other with its tongs 3.6.2 to through the snatching of two tongs 3.6.2 simultaneously to chisel hair operation unit 1, realize snatching stably of chiseling hair operation unit 1.
The chiseling driven mechanism 2 is an auxiliary supporting unit of the chiseling device, and the chiseling driven mechanism 2 comprises a sliding base 2.1, a supporting frame 2.2, a second chiseling gripper 2.4 and a driven travelling wheel 2.3;
one end of the sliding base 2.1 is connected with the C-shaped sliding groove 4.1 in a sliding manner, and the other end of the sliding base 2.1 is fixedly connected with the supporting frame 2.2;
the supporting frame 2.2 comprises a first cross beam, a vertical beam and a second cross beam which are sequentially connected with one another to form a Z-shaped structure, wherein one end, far away from the vertical beam, of the first cross beam is connected with the sliding base 2.1, and the lower end face of the second cross beam is connected with at least one group of driven travelling wheels 2.3 so as to be displaced in the tunnel; a second scabbling gripper 2.4 is arranged on the extending end of the second beam so as to be connected with the scabbling operation unit 1;
after the chiseling traction mechanism 3 finishes grabbing and fixing the chiseling operation unit 1, the chiseling driven mechanism 2 is slid to the position of the chiseling operation unit 1, the second chiseling gripper 2.4 is adjusted to fix the lower end of the chiseling operation unit 1, and the bottom driven traveling wheel 2.3 is adjusted to enable the driven traveling wheel to roll flexibly on the groove cover plate, so that auxiliary support for the chiseling operation unit 1 is finished. Preference is given here to: the second chiseling gripper 2.4 is consistent with the first chiseling gripper 3.6 in structure; braced frame 2.3, driven traveling wheel 2.3 and second chisel hair tongs 2.4 are equipped with at least two sets of that the one-to-one set up, and are connected with at least one on two adjacent braced frame 2.3 and strengthen support piece, and two adjacent second chisel hair tongs 2.4 adopt the mode symmetry setting that is close to each other with its tongs to through two tongs snatching chisel hair operation unit 1 simultaneously, realize snatching the stability of chisel hair operation unit 1.
The chiseling operation unit 1 is a main execution unit of a chiseling device, and the chiseling operation unit 1 comprises a chiseling machine 1.1, an arc-shaped frame 1.2, a traction pulley seat 1.3, a climbing wheel 1.4 and a water mist dust fall sprayer 1.5;
the chiseling machine 1.1 consists of a plurality of chiseling bodies 1.1.2 and a fixed seat 1.1.1, the chiseling bodies 1.1.2 are impact components with certain strokes, and under the action of an external power source, a top chiseling head is enabled to do reciprocating piston impact operation to chisel burrs on the tunnel wall; specifically, the method comprises the following steps: the fixed seat 1.1.1 is fixedly connected with the non-operation end of the chisel body 1.1.2 through bolts, the fixed seat 1.1.1 is also provided with a traction pulley seat 1.3 and a water mist dust-settling nozzle 1.5, and the traction pulley seat 1.3 and the water mist dust-settling nozzle 1.5 are respectively arranged on two end faces of the fixed seat 1.1.1 along the displacement direction of the chisel machine 1.1 on the arc-shaped frame 1.2;
the climbing wheel 1.4 is connected with the fixed seat 1.1.1, the outer side wheel edge of the climbing wheel 1.4 is tangent to the outer side circular tube of the arc-shaped frame 1.2, and the climbing wheel 1.4 can slide up and down along the outer side circular tube of the arc-shaped frame 1.2 under the action of external force;
the arc-shaped frame 1.2 is a circular tube frame structure which is fit with the outline of the tunnel, and the arc-shaped frame 1.2 is connected with the second chiseling gripper 2.4, so that the arc-shaped frame 1.2 moves along the tunnel wall under the action of the second chiseling gripper 2.4;
under the action of a winch traction steel wire rope, the two side climbing wheels 1.4 of the chiseling machine 1.1 move up and down along the arc-shaped frame 1.2 to complete chiseling operation and dust falling treatment in the arc-shaped frame 1.2; when the chiseling operation unit 1 moves to the operation position under the effect of the chiseling gripper and is fixed and reliable, under the effect of the winch traction steel wire rope, the traction chiseling machine 1 drives the two side climbing wheels 1.4 to roll up and down on the arc-shaped frame 1.2, so that the chiseling operation of the chiseling machine 1 in the arc-shaped frame 1.2 is realized.
Optionally, a space for facilitating the pipeline of the burr drilling body 1.1.2 to pass through is formed at the bottom of the fixed seat 1.1.1.
Optionally, a cover plate is arranged at the top of the fixed seat 1.1.1, so that the chiseling impact operation is facilitated.
Optionally, the two sides of the inside of the fixing seat 1.1.1 are also provided with pressing plates, and the plurality of chisel bodies 1.1.2 are pressed and restrained by bolts.
Optionally, a bearing seat is further arranged on the fixed seat 1.1.1, and the bearing seat is connected with the climbing wheel 1.4 through a pin shaft.
Referring to fig. 7, the concrete process of implementing the chiseling installation by the chiseling device for repairing the operated tunnel diseases provided by the utility model is as follows:
1) After the tunnel chiseling operation unit is transported to a disease place through the rail flat car 5, the chiseling traction mechanism 3 is controlled to adjust the stroke of the folding arm 2.2, the chiseling operation unit 1 is placed in the second chiseling gripper 2.4 to grab and cling to the tunnel wall to finish the upper fixing of the chiseling operation unit 1, the chiseling driven mechanism 2 is controlled to slide to the position of the chiseling operation unit 1, the second chiseling gripper 2.4 is adjusted to fix the lower end of the chiseling operation unit 1, and the bottom driven traveling wheel 2.3 is adjusted to roll on the groove cover plate flexibly to finish the auxiliary supporting of the chiseling operation unit 1;
2) And then the traction connection with the chiseling machine 1.1 is completed by the winch 3.5, the chiseling machine 1.1 is dragged to slide up and down in the chiseling operation unit 1 for chiseling operation, when the chiseling machine 1.1 completes chiseling in the position, the chiseling operation unit is grabbed and transported to the top of the tunnel along the track space formed by the first chiseling gripper 3.6 and the tunnel wall by adjusting the folding arm 3.2 and the swinging cylinder 3.4 in cooperation, the winding of the contact line and the building is completed, then the winch 3.5 is used for driving the chiseling machine 1.1 to perform operation, and after the section operation is completed, the sliding assembly 3.3 is used for transporting the section to the next working position until the full-profile chiseling operation is completed.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A chiseling device for repairing an operated tunnel defect is characterized by comprising a track flat car (5), a bearing base body (4) arranged on the track flat car (5), a chiseling traction mechanism (3) arranged on the bearing base body (4), a chiseling driven mechanism (2) positioned on the side of the bearing base body (4) and a chiseling operation unit (1) respectively arranged on the chiseling traction mechanism (3) and the chiseling driven mechanism (2);
a first sliding piece is welded on one side surface of the bearing base body (4) along the displacement direction of the rail flat car (5), and the chiseling driven mechanism (2) is connected with the first sliding piece in a sliding mode;
and a second sliding piece arranged along the displacement direction of the rail flat car (5) is welded at the central part of the top end surface of the bearing base body (4), and the scabbling traction mechanism (3) is connected with the second sliding piece in a sliding manner.
2. The roughening device for repairing a tunnel defect according to claim 1, wherein the roughening traction mechanism (3) comprises a base (3.1), a folding arm (3.2), a sliding assembly (3.3), a folding arm driving member, a roughening traction driving member and a first roughening gripper (3.6);
a sliding assembly (3.3) is arranged on the base (3.1), the sliding assembly (3.3) is slidably connected with the first sliding member, a scabbling traction driving member and a folding arm driving member are further arranged on the sliding assembly (3.3), the fixed end of the scabbling traction driving member is fixedly arranged on the sliding assembly (3.3), and the fixed end of the folding arm driving member is fixedly arranged on the sliding assembly (3.3);
the driving end of the folding arm driving piece is fixedly connected with one end of the folding arm (3.2);
one end of the folding arm (3.2) far away from the folding arm driving piece is provided with a first chiseling gripper (3.6), the first chiseling gripper (3.6) is used for gripping the chiseling operation unit (1), and the chiseling operation unit (1) is connected with the traction end of the chiseling traction driving piece.
3. The roughening device for repairing the operated tunnel defects according to claim 2, wherein the folding arm driving member, the folding arms (3.2) and the first roughening grippers (3.6) are provided with two or more groups which are arranged in a one-to-one correspondence manner, a plurality of connecting rods which are arranged at intervals are connected between two adjacent groups of folding arms (3.2), and each connecting rod is provided with a guide wheel;
the roughening traction driving piece is set as a winch, and the traction end of the winch sequentially bypasses a plurality of guide wheels and then is connected with a traction pulley seat (1.3) arranged at the top end of the roughening machine (1.1) in the roughening operation unit (1).
4. The chiseling device for repairing the operated tunnel diseases according to claim 3, wherein a plurality of rolling members arranged at intervals are further arranged at the bottom of the base (3.1), and the plurality of rolling members are arranged in parallel to form a first sliding structure;
the first sliding piece comprises a bottom plate and a rack arranged on the bottom plate;
the sliding assembly (3.3) comprises a driving piece and a gear which is connected with the driving end of the driving piece, the gear and the rack are meshed with each other, and the fixed end of the driving piece is fixedly connected with the base (3.1).
5. The operated tunnel defect remediating roughening device as recited in claim 4, wherein said rolling member is provided as a threaded shaft type roller structure.
6. The operated tunnel disease repairing chiseling device as claimed in claim 3, wherein the single folding arm (3.2) comprises a first telescopic arm and a second telescopic arm, one end, far away from the second telescopic arm, of the first telescopic arm is hinged to the folding arm driving part, one end, far away from the first telescopic arm, of the second telescopic arm is connected to the first chiseling gripper (3.6) in an interconnecting mode, a telescopic cylinder is hinged between the first telescopic arm and the second telescopic arm, and the size of an included angle formed between the first telescopic arm and the second telescopic arm is controlled through extension or retraction of the telescopic cylinder.
7. The operated tunnel defect remediating roughening device as recited in claim 6, wherein the first roughening hand (3.6) includes a hand seat (3.6.1), a hand (3.6.2), and a hand driving member;
the gripper seat (3.6.1) is hinged with the limiting sleeve and one end of the gripper driving piece;
the other end of the gripper driving piece is hinged with the limiting sleeve and the tail end of the gripper (3.6.2);
the hand grips (3.6.2) are hinged with the limiting sleeve and the hand grip seat (3.6.1) at the same time.
8. The operated tunnel disease repairing chiseling device according to any one of claims 1-7, wherein the chiseling driven mechanism (2) comprises a sliding base (2.1), a supporting frame (2.2), a second chiseling gripper (2.4) and a driven travelling wheel (2.3);
one end of the sliding base (2.1) is connected with the first sliding piece in a sliding way, and the other end of the sliding base (2.1) is fixedly connected with the supporting frame (2.2);
the supporting frame (2.2) comprises a first cross beam, a vertical beam and a second cross beam which are sequentially connected with one another, one end, far away from the vertical beam, of the first cross beam is connected with the sliding base (2.1), and the lower end face of the second cross beam is connected with at least one group of driven travelling wheels (2.3) so as to be displaced in the tunnel; and a second chiseling gripper (2.4) is arranged on the extending end of the second beam.
9. The tunneling disease restoration roughening device according to claim 8, wherein the roughening operation unit (1) includes a roughening machine (1.1) and an arc-shaped frame (1.2);
the chiseling machine (1.1) comprises a fixed seat (1.1.1) and a plurality of chiseling bodies (1.1.2) arranged on the fixed seat (1.1.1), wherein a climbing wheel (1.4) used for being in sliding connection with the arc-shaped frame (1.2) is arranged on the fixed seat (1.1.1);
the arc-shaped frame (1.2) is set to be a round tube frame structure fitting the contour of the tunnel, and the arc-shaped frame (1.2) is connected with the second chiseling gripper (2.4) to move along the wall of the tunnel under the action of the second chiseling gripper (2.4).
10. The operated tunnel defect remedying roughening device according to claim 9, wherein a traction pulley holder (1.3) and a water mist dust-settling nozzle (1.5) are further provided on the fixing base (1.1.1), and the traction pulley holder (1.3) and the water mist dust-settling nozzle (1.5) are respectively provided on both end faces of the fixing base (1.1.1) in a direction in which the roughening machine (1.1) displaces on the arc-shaped frame (1.2).
CN202222768705.0U 2022-10-20 2022-10-20 Chiseling device for repairing operated tunnel diseases Active CN218206715U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222768705.0U CN218206715U (en) 2022-10-20 2022-10-20 Chiseling device for repairing operated tunnel diseases

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222768705.0U CN218206715U (en) 2022-10-20 2022-10-20 Chiseling device for repairing operated tunnel diseases

Publications (1)

Publication Number Publication Date
CN218206715U true CN218206715U (en) 2023-01-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222768705.0U Active CN218206715U (en) 2022-10-20 2022-10-20 Chiseling device for repairing operated tunnel diseases

Country Status (1)

Country Link
CN (1) CN218206715U (en)

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