CN218203459U

CN218203459U - Jig dyeing machine

Info

Publication number: CN218203459U
Application number: CN202122903915.1U
Authority: CN
Inventors: 沈超
Original assignee: Zhejiang Qiushi New Material Co ltd
Current assignee: Zhejiang Qiushi New Material Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2023-01-03
Anticipated expiration: 2031-11-23

Abstract

The application relates to a jig dyeing machine, which relates to the field of printing and dyeing machinery and comprises a cylinder body, wherein the inner wall of the cylinder body is rotatably connected with a first roll shaft and a second roll shaft which are connected with the two ends of the cylinder body and used for winding materials, and the cylinder body is rotatably connected with a connecting assembly used for enabling the materials to penetrate through dye liquor; a stirring device for stirring the dye liquor is arranged in the cylinder body; the support is installed to the barrel lateral wall, and the driving motor that is used for driving agitating unit pivoted is installed to the support up end. This application has the stirring dye liquor, reduces the effect of dye liquor layering possibility.

Description

Jig dyeing machine

Technical Field

The application relates to the field of printing and dyeing machinery, in particular to a jig dyeing machine.

Background

Jig dyeing machines are widely used in the textile industry for colouring materials. The core mechanism of the jig dyeing machine is two cloth winding rollers which are alternately wound back and forth, materials are unwound from one cloth winding roller and then wound on the other cloth winding roller, and in the alternate winding process, the materials continuously pass through dye liquor below the cloth winding rollers, absorb the dye liquor on a cloth cover, and are adsorbed, combined and fixed in the winding process.

In chinese patent No. CN2011103632495, a high-temperature and high-pressure jig dyeing machine is disclosed, in which a dye solution is filled into the high-temperature and high-pressure jig dyeing machine, a first roller and a second roller are installed on the inner wall of the jig dyeing machine, and materials are continuously alternated between the first roller and the second roller.

In the process of implementing the application, the inventor finds that the technology has at least the following problems: the materials are required to be repeatedly colored after entering the dye liquor, and the time is long; the long-term standing of the dye inside the device can lead to dye liquor stratification; resulting in uneven coloring of the material by the dye liquor at the later stage.

SUMMERY OF THE UTILITY MODEL

In order to reduce the possibility of layering after a dyeing solution is placed for a long time, the application provides a jig dyeing machine.

The application provides a jig dyeing machine adopts following technical scheme:

a jig dyeing machine comprises a cylinder body, wherein a first roll shaft and a second roll shaft which are connected with two ends of the cylinder body and used for winding materials are rotatably connected to the inner wall of the cylinder body, and a connecting assembly used for enabling the materials to penetrate through dye liquor is rotatably connected to the cylinder body; a stirring device for stirring the dye liquor is arranged in the cylinder body; the support is installed to the barrel lateral wall, and the driving motor who is used for driving agitating unit pivoted is installed to the support up end.

By adopting the technical scheme, the materials are alternately wound or unwound back and forth on the first roller shaft and the second roller shaft, and the materials pass through the dye liquor for many times through the connecting assembly in the rolling process of the materials, so that the deep coloring effect is achieved; the stirring device is arranged in the desizing device and is used for stirring the dye liquor, so that the possibility of layering after the dye liquor is kept still is reduced, and the phenomenon of uneven dyeing is reduced.

Optionally, the output shaft of the driving motor vertically passes through the bracket downwards; the stirring device comprises a stirring rod fixed on an output shaft of the driving motor, and one end of the stirring rod penetrates through the side wall of the cylinder and extends into the dye liquor; stirring blades with different heights for stirring the dye liquor are arranged on the side wall of the stirring rod; the stirring blade is positioned between the first roller shaft and the second roller shaft.

By adopting the technical scheme, the output shaft of the driving motor is vertically arranged, the driving motor drives the stirring rod to rotate, and the rotation of the stirring rod drives the stirring blades to stir the dye liquor, so that the dyeing substances in the dye liquor are uniformly distributed, and the phenomenon of uneven dyeing is reduced; the stirring blades are positioned at different heights, so that different depths of the dye liquor can be stirred.

Optionally, the support includes two cylinders fixed on the side wall of the cylinder and used for driving the driving motor to move up and down, and a support plate connected with piston rods of the two cylinders and used for bearing the driving motor is fixed on piston rods of the cylinders.

By adopting the technical scheme, the support can be lifted, and the stirring rod is driven by the driving motor to move up and down; when the desizing device mixes water and the dye liquor and puts the mixture into the desizing device, the stirring device is vertically moved downwards, and the end part of the stirring device is close to the bottom wall of the cylinder body to stir the dye liquor; when materials need to be installed on the roller shaft assembly, the air cylinder pushes the supporting plate to move upwards to drive the stirring device to move upwards, so that the end part of the stirring rod is positioned above the materials; after dyeing a batch of materials, moving the blade downwards and stirring the dye liquor at the bottom of the cylinder body.

Optionally, the stirring blade is provided with a groove penetrating through the stirring blade; the inner wall of the groove is provided with a first filter screen and a second filter screen; the net cover used for collecting impurities is installed on the end face of the first filter screen, and the net cover is located between the first filter screen and the second filter screen, so that the impurities enter the net cover through the first filter screen.

By adopting the technical scheme, the first filter screen, the second filter screen and the net sleeves are arranged in the grooves, impurities in the dye liquor are cleaned, and the cleanliness of the dye liquor is improved; impurity gets into the wire netting through first filter screen, and impurity is stopped in the wire netting, and the dye liquor after the filtration flows out through the second filter screen, can play the impurity that reduces in the dye liquor, and the even effect of dyeing when improving to color.

Optionally, the net cover is connected to the end face of the first filter screen through a bolt and a thread, so that impurities enter the net cover through the first filter screen, and the first filter screen and the second filter screen can be detachably connected to the inner wall of the groove.

Through adopting above-mentioned technical scheme, the connection can be dismantled on first filter screen to the screen cloth, and is too much when the inside impurity of screen cloth, pull down first filter screen earlier, and the rethread bolt is pulled down the screen cloth from first filter screen on, and then clears up the screen cloth.

Optionally, the side walls of the first filter screen and the second filter screen are in threaded connection with the inner wall of the groove; the outer side walls of the first filter screen and the second filter screen facing back are provided with rotating holes convenient for the first filter screen and the second filter screen to rotate.

By adopting the technical scheme, the first filter screen and the second filter screen can be clamped in the rotary hole through the tool, and the tool is rotated to take the first filter screen and the second filter screen out of the groove, so that the detachable connection is realized; the first filter screen and the second filter screen and the cleaning of the screen sleeve are convenient.

Optionally, a cylindrical block is fixed on the side wall of the stirring blade, a threaded hole corresponding to the cylindrical block is formed in the side wall of the stirring rod, and the cylindrical block is in threaded connection with the inner wall of the threaded hole.

Through adopting above-mentioned technical scheme, the stirring leaf is through dismantling the connection on the poking bar, when the inside needs clearance of filter screen, can be earlier through dismantling the stirring leaf, and the rethread rotates first filter screen and second filter screen and makes it break away from the recess inner wall, takes off the screen sleeve from first filter screen, clears up the screen sleeve.

Optionally, the connecting assembly comprises a first connecting rod and a second connecting rod which are rotatably connected to two ends of the inner wall of the cylinder body; the first connecting rod is positioned below the first roll shaft; the second connecting rod is located below the second roller shaft.

By adopting the technical scheme, the materials are stretched into the dye solution through the first connecting piece and the second connecting piece, the first connecting rod and the second connecting rod are positioned on two sides of the stirring blade, and the stirring blade can be close to the bottom wall of the cylinder body to fully stir the dye solution; the first connecting rod and the second connecting rod are rotatably connected to the barrel, so that the possibility that the tensioning force of the material is different in the movement process is reduced.

In summary, the present application includes at least one of the following beneficial technical effects:

the driving motor drives the stirring device to rotate, and the stirring device stirs the dye solution, so that the possibility of dye solution layering phenomenon in the dyeing work of the desizing device is reduced;

install first filter screen, second filter screen and the screen cloth that is used for filtering impurity and adsorbed impurity on the stirring leaf, play the filtration to the dye liquor for it is more even to dye.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

FIG. 2 is a schematic view of the structure of the stirring device inside the cylinder.

Fig. 3 is a schematic view of the overall structure of the stirring vane.

Description of the reference numerals: 1. a cylinder body; 2. a drive motor; 3. a support plate; 4. a cylinder; 5. a stirring device; 6. a support; 7. a stirring rod; 8. a first roller shaft; 9. a second roller shaft; 10. a first connecting rod; 11. a second connecting rod; 12. stirring blades; 13. a connection assembly; 14. a cylindrical block; 15. a groove; 16. a net cover; 17. a first filter screen; 18. a rotation hole; 19. a threaded hole; 20. a second filter screen; 21. a disc; 22. and a through hole.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses jig dyeing machine. Referring to fig. 1 and 2, the winding device comprises a barrel body 1 with an axis horizontally arranged, wherein a first roller shaft 8 and a second roller shaft 9 are installed on the inner wall of the barrel body 1, the first roller shaft 8 and the second roller shaft 9 are rotatably connected to two end faces of the barrel body 1, the first roller shaft 8 and the second roller shaft 9 are parallel to each other and are used for winding materials, and the materials are alternately wound and unwound on the first roller shaft 8 and the second roller shaft 9; the inner wall of the cylinder body 1 is provided with a connecting component 13 for enabling materials to enter dye liquor, and the materials firstly pass through the connecting component 13 from the first roll shaft 8 and then are wound on the second roll shaft 9; a support 6 is fixed at the top of the cylinder 1, the support 6 comprises two cylinders 4 fixed on the outer side wall of the cylinder 1 by bolts, piston rods of the cylinders 4 are vertically arranged, and supporting plates 3 connected with the two piston rods are welded on the piston rods of the cylinders 4; a driving motor 2 is fixed on the upper surface of the supporting plate 3 through bolts, and an output shaft of the driving motor 2 vertically penetrates through the supporting plate 3 downwards; a stirring device 5 is fixed on an output shaft of the driving motor 2; the stirring device 5 is used for stirring the dye liquor.

Referring to fig. 1 and 2, the stirring device 5 comprises a stirring rod 7 welded on an output shaft of the driving motor 2, the stirring rod 7 is vertically arranged, one end of the stirring rod 7, which is far away from the driving motor 2, penetrates through the side wall of the cylinder body 1 and extends into the dye liquor, and the stirring rod 7 is positioned between a first roller shaft 8 and a second roller shaft 9; the stirring device 5 further comprises a plurality of stirring blades 12 arranged on the side wall of the stirring rod 7, wherein the stirring blades 12 are located at different heights, and the stirring blades 12 extend along the radial direction of the stirring rod 7.

Referring to fig. 2 and 3, the stirring blades 12 are driven by the driving motor 2 to rotate the stirring blades 12 in the same direction; a groove 15 penetrating through the stirring blade 12 is formed in the side wall of the stirring blade 12 perpendicular to the rotation direction of the stirring blade 12, a first filter screen 17 and a second filter screen 20 are connected to the inner wall of the groove 15 in a threaded manner, the first filter screen 17 and the second filter screen 20 both comprise a disc 21, a plurality of through holes 22 are formed in the disc 21, impurities can enter the first filter screen 17 through the through holes 22, and the filtered dye liquor can flow out of the through holes of the second filter screen 20; the end face of the first filter screen 17 is connected with a net cover 16 through bolt threads, and the net cover 16 is positioned between the first filter screen 17 and the second filter screen 20; the opening of the net cover 16 covers the through holes 22 of the first filter 17, so that impurities enter the net cover 16 through the through holes 22 of the first filter 17; the through holes 22 of the second filter screen 20 and the through holes 22 of the first filter screen 17 are arranged in a staggered mode, so that water entering the net sleeve 16 can flow out of the through holes 22 of the second filter screen 20, and impurities are retained in the net sleeve 16. Rotatory hole 18 has been seted up on the lateral wall that first filter screen 17 and second filter screen 20 deviate from mutually, and the cross section in rotatory hole 18 is virtual hexagon, and accessible hexagonal spanner joint rotates first filter screen 17 or second filter screen 20 in rotatory hole 18, reaches the effect of convenient dismantlement.

Referring to fig. 3, the side wall of the stirring blade 12 is welded with a cylindrical block 14, the side wall of the stirring rod 7 is provided with a threaded hole 19 corresponding to the cylindrical block 14, and the cylindrical block 14 is in threaded connection with the inner wall of the threaded hole 19, so that the stirring blade 12 is convenient to disassemble. When the impurities in the net cover 16 need to be cleaned, the stirring blade 12 can be taken down from the stirring rod 7 by rotating the stirring blade 12, then the second filter screen 20 is detached from the stirring blade 12, the net cover 16 is taken down from the first filter screen 17 by rotating the bolt, and the net cover 16 is cleaned.

Referring to fig. 1 and 2, the connecting assembly 13 includes a first connecting rod 10 and a second connecting rod 11 mounted on the inner wall of the cylinder 1, two ends of the first connecting rod 10 and two ends of the second connecting rod 11 are both rotatably connected to two ends of the cylinder 1, and the first connecting rod 10 and the second connecting rod 11 are parallel to the first roll shaft 8; the first connecting rod 10 is located below the first roller shaft 8, the second connecting rod 11 is located below the second roller shaft 9, and the first connecting rod 10 and the second connecting rod 11 are located on two sides of the stirring blade 12. The material comes out from the first roll shaft 8, passes through a first connecting rod 10 in the dye liquor, passes through a second connecting rod 11 and is wound on a second roll shaft 9; the materials are alternately wound and unwound between the first roller shaft 8 and the second roller shaft 9, and dyeing is carried out repeatedly.

The implementation principle of the jig dyeing machine in the embodiment of the application is as follows: firstly, filling dye and water into the cylinder body 1, descending a piston rod of the air cylinder 4 to enable a stirring rod 7 of the stirring device 5 to be close to the bottom wall of the cylinder body 1, starting the driving motor 2 to stir the dye liquor, enabling the dye liquor to be uniformly stirred, pushing the supporting plate 3 to move upwards by the piston rod of the air cylinder 4, enabling the stirring device 5 to move upwards, and enabling the end part of the stirring rod 7 to be located above the connecting component 13; when the material moves on the connecting component 13, the stirring device 5 is used for stirring the dye liquor on the rotating surface above the material; meanwhile, the first filter screen 17, the second filter screen 20 and the net sleeve 16 on the stirring blade 12 can collect impurities in the dye liquor.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a jig dyeing machine, includes barrel (1), and barrel (1) inner wall rotates and is connected with first roller (8) and second roller (9) of connecting barrel (1) both ends and being used for winding the material, its characterized in that: the cylinder body (1) is rotatably connected with a connecting component (13) for enabling materials to penetrate through a dye liquor; a stirring device (5) for stirring the dye liquor is arranged in the cylinder body (1); a support (6) is installed on the outer side wall of the barrel body (1), and a driving motor (2) used for driving the stirring device (5) to rotate is installed on the upper end face of the support (6).

2. A jig dyeing machine according to claim 1, characterized in that: an output shaft of the driving motor (2) vertically penetrates through the bracket (6) downwards; the stirring device (5) comprises a stirring rod (7) fixed on an output shaft of the driving motor (2), and one end of the stirring rod (7) penetrates through the side wall of the cylinder body (1) and extends into the dye liquor; stirring blades (12) which are positioned at different heights and used for stirring the dye liquor are arranged on the side wall of the stirring rod (7); the stirring blade (12) is positioned between the first roller shaft (8) and the second roller shaft (9).

3. A jig dyeing machine as claimed in claim 2, characterized in that: the support (6) comprises two cylinders (4) which are fixed on the side wall of the barrel body (1) and used for enabling the driving motor (2) to move up and down, and a supporting plate (3) which is used for connecting piston rods of the two cylinders (4) and is used for bearing the driving motor (2) is fixed on a piston rod of each cylinder (4).

4. A jig dyeing machine according to claim 2, characterized in that: the stirring blade (12) is provided with a groove (15) penetrating through the stirring blade (12); a first filter screen (17) and a second filter screen (20) are arranged on the inner wall of the groove (15); the net cover (16) used for collecting impurities is installed on the end face of the first filter screen (17), and the net cover (16) is located between the first filter screen (17) and the second filter screen (20) so that the impurities can enter the net cover (16) through the first filter screen (17).

5. A jig dyeing machine as claimed in claim 4, characterized in that: the net cover (16) is connected to the end face of the first filter screen (17) through the bolt threads, so that impurities enter the net cover (16) through the first filter screen (17), and the first filter screen (17) and the second filter screen (20) can be detachably connected to the inner wall of the groove (15).

6. A jig dyeing machine according to claim 5, characterized in that: the side walls of the first filter screen (17) and the second filter screen (20) are in threaded connection with the inner wall of the groove (15); the outer side walls of the first filter screen (17) and the second filter screen (20) facing back are provided with rotating holes (18) which are convenient for rotating the first filter screen (17) and the second filter screen (20).

7. A jig dyeing machine according to claim 5, characterized in that: the side wall of the stirring blade (12) is fixed with a cylindrical block (14), the side wall of the stirring rod (7) is provided with a threaded hole (19) corresponding to the cylindrical block (14), and the cylindrical block (14) is in threaded connection with the inner wall of the threaded hole (19).

8. A jig dyeing machine as claimed in claim 7, characterized in that: the connecting assembly (13) comprises a first connecting rod (10) and a second connecting rod (11) which are rotatably connected to two ends of the inner wall of the cylinder body (1); the first connecting rod (10) is positioned below the first roll shaft (8); the second connecting rod (11) is positioned below the second roller shaft (9).