CN218196127U - Diamond wire braking device for squarer - Google Patents
Diamond wire braking device for squarer Download PDFInfo
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- CN218196127U CN218196127U CN202222562803.9U CN202222562803U CN218196127U CN 218196127 U CN218196127 U CN 218196127U CN 202222562803 U CN202222562803 U CN 202222562803U CN 218196127 U CN218196127 U CN 218196127U
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- braced frame
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Abstract
A diamond wire arresting gear for squarer, it relates to sapphire processing technology field. The utility model discloses a solve current sapphire crystal at the evolution in-process, to diamond wire broken string, take off the line, cause the diamond wire in disorder, need smooth out with fingers the problem of line, wiring once more. The utility model comprises a bottom plate and a plurality of supporting mechanisms which are uniformly distributed and fixedly connected on the upper end surface of the bottom plate along the length direction; the supporting mechanism includes braced frame, a pedestal, two device guide pulleys and two strong magnetic blocks, the perpendicular rigid coupling of braced frame is on the up end of bottom plate, the base sets up the bottom in braced frame inside, the both ends of base respectively with braced frame's lateral wall along vertical direction sliding connection, be equipped with vertical passageway along vertical direction on braced frame's the lateral wall, the middle part of base up end and the equal rigid coupling in upper end of braced frame inside have strong magnetic block, two strong magnetic blocks set up relatively, the both sides of base up end respectively are equipped with a device guide pulley respectively. The utility model is used for sapphire processing.
Description
Technical Field
The utility model relates to a sapphire processing technology field, concretely relates to diamond wire arresting gear for squaring machine.
Background
The multi-line cutting is an advanced and efficient cutting technology in the field of sapphire processing, and the principle is that a diamond line moving at a high speed rubs a sapphire crystal, so that the cutting effect is achieved. Compared with the traditional diamond saw blade and diamond band saw blade cutting method, the multi-wire cutting technology has the advantages of high precision, small loss and the like, and is a widely applied cutting technology in the field of sapphire processing at present.
The cutting of the squaring machine is used as one of multi-wire cutting technologies, and the specific working method is that on the squaring machine, diamond wires are wound and wired on a plurality of guide wheels and rollers according to the cutting size to form a wire net, a crystal to be processed is fixed on a workbench, the rollers are lowered, a transmission device is started, the crystal is cut, and a plurality of square materials can be cut at one time.
Because the sapphire crystal has excellent optical property, mechanical property and chemical stability, high strength, high hardness and scouring resistance, the diamond wire is broken when meeting the conditions of wire clamping, crystal crack and the like during cutting, and the diamond wire rebounds under the action of tension, so that the diamond wire in a cutting chamber is completely separated from a roller groove and a guide wheel groove and is mutually wound. The operator needs to rewire the diamond wires inside the cutting chamber, resulting in a long downtime. In order to save the processing auxiliary time, it is necessary to develop a device for timely braking the diamond wire during wire breakage.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve present sapphire crystal at the evolution in-process, to diamond wire broken string, take off the line, cause the diamond wire in disorder, need smooth out the problem of line, wiring once more, and then when proposing a diamond wire broken string, in time brake, need not to smooth out the line once more, wiring, save the fixing device who processes the assistance-time.
The utility model discloses a solve the technical scheme that above-mentioned technical problem took and be:
a diamond wire braking device for an squarer comprises a bottom plate and a plurality of supporting mechanisms, wherein the supporting mechanisms are uniformly distributed and fixedly connected on the upper end surface of the bottom plate along the length direction, each supporting mechanism is arranged along the width direction of the bottom plate, and each supporting mechanism is arranged between a group of squarer guide wheels; the supporting mechanism includes braced frame, a pedestal, two device guide pulleys and two strong magnetic blocks, the perpendicular rigid coupling of braced frame is on the up end of bottom plate, the base sets up the bottom in braced frame inside, the both ends of base respectively with braced frame's lateral wall along vertical direction sliding connection, be equipped with vertical passageway along vertical direction on braced frame's the lateral wall, the middle part of base up end and the equal rigid coupling in upper end of braced frame inside have strong magnetic block, two strong magnetic blocks set up relatively, the both sides of base up end respectively are equipped with a device guide pulley respectively.
Further, the shape of the support frame is a shape of a Chinese character 'ji'.
Furthermore, both sides of the lower end of the supporting frame are provided with threaded holes, bolts are arranged in the threaded holes, and the tail ends of the bolts are in threaded connection with the upper end face of the bottom plate.
Furthermore, a strong magnetic block at the upper end inside the supporting frame is fixedly connected to the lower end face of the top end in the middle of the supporting frame.
Furthermore, the two ends of the base are fixedly connected with sliding blocks respectively, and the sliding blocks are inserted into the vertical channels and slide along the length direction of the vertical channels.
Furthermore, the middle part of the guide wheel of the device is fixedly connected with a central shaft, two ends of the central shaft are respectively provided with a connecting rod, the end part of the central shaft is rotatably connected with the upper end of the connecting rod, and the lower end of the connecting rod is vertically and fixedly connected to the upper end surface of the base.
Furthermore, the guide wheel of the device, the strong magnetic block and the guide wheel of the squaring machine are arranged along the same straight line direction.
Further, the vertical channel is arranged in the middle of the side wall of the supporting frame.
Furthermore, the length of the bottom plate is 800-1500 mm, the width of the bottom plate is 300-700 mm, and the height of the bottom plate is 20-50 mm.
Furthermore, the height of the edge of the upper end of the guide wheel of the device is higher than that of the upper end face of the strong magnetic block on the base.
Compared with the prior art, the utility model the beneficial effect who contains is:
1. the utility model is used for among the diamond wire arresting gear of squaring machine, when can effectively avoiding the squaring machine broken string, the diamond wire takes off the line, causes the diamond wire in disorder, reduces to smooth out the wire, the wiring process once more, saves processing auxiliary time, improves work efficiency.
2. The utility model is used for among the diamond wire arresting gear of squaring machine, support frame bottom screw hole is unanimous with bottom plate upper portion screw hole size, and the bolt stretches into the screw hole and can fix the device, and bottom plate upper portion is equipped with a plurality of screw holes and horizontal evenly distributed, can carry out position adjustment according to the cutting size, makes the device be applicable to the cutting of the multiple specification and dimension of sapphire, strengthens the adaptability and the versatility of this device.
3. The utility model is used for among the diamond wire arresting gear of squaring machine, use the fixed diamond wire of the principle that strong magnetism attracted mutually, the braking process need not artifical the participation, does not have the material input of assisting, the material resources of using manpower sparingly, use cost is low.
Drawings
Fig. 1 is a plan view of the overall structure of the present invention;
fig. 2 is a front view of the support mechanism of the present invention;
fig. 3 is a top view of the support mechanism of the present invention;
fig. 4 is a side view of the support mechanism of the present invention.
Detailed Description
The first specific implementation way is as follows: the embodiment is described with reference to fig. 1 to 4, and the diamond wire braking device for the squarer in the embodiment includes a bottom plate 2 and a plurality of supporting mechanisms, the supporting mechanisms are uniformly distributed and fixedly connected to the upper end surface of the bottom plate 2 along the length direction, each supporting mechanism is respectively arranged along the width direction of the bottom plate 2, and each supporting mechanism is respectively arranged between a group of squarer guide wheels; supporting mechanism includes braced frame 1, base 3, two device guide pulleys 4 and two strong magnetic blocks 7, the perpendicular rigid coupling of braced frame 1 is on the up end of bottom plate 2, base 3 sets up the bottom in braced frame 1 inside, vertical direction sliding connection is followed with braced frame 1's lateral wall respectively at base 3's both ends, be equipped with vertical passageway 9 along vertical direction on braced frame 1's the lateral wall, the middle part of base 3 up end and the equal rigid coupling in upper end of braced frame 1 inside have strong magnetic block 7, two strong magnetic blocks 7 set up relatively, the both sides of base 3 up end respectively are equipped with a device guide pulley 4.
The device is positioned above the roller motor in the cutting chamber. The diamond wire separating device can prevent the diamond wire from separating from the roller and the guide wheel when the squarer is broken, saves the secondary wiring process, reduces downtime, and effectively improves working efficiency.
Each supporting mechanism corresponds to one diamond wire.
And a diamond wire is used for wiring, and after passing through the guide wheel of the squaring machine on one side, the diamond wire sequentially passes through the device guide wheel 4 and the strong magnet 7 to continue to finish wiring. Because the diamond wire has huge tension, downward pressure is generated on the guide wheel 4 of the device, and the strong magnetic blocks 7 are kept separated; in the operation process, tension disappears at the moment of diamond wire breakage, the strong magnetic block 7 rapidly attracts, and the diamond wire clamp positioned in the middle of the strong magnetic block 7 is fastened and fixed, so that the diamond wire is prevented from rebounding and falling out of the guide wheel groove and the roller groove. The equipment operator may rewire the disconnection location.
The second embodiment is as follows: the present embodiment will be described with reference to fig. 1 to 4, and the support frame 1 of the present embodiment is shaped like a "few" letter. Other components and connection modes are the same as those of the first embodiment.
The third concrete implementation mode: referring to fig. 1 to 4, the present embodiment is described, in which threaded holes 10 are formed on both sides of the lower end of the support frame 1, bolts 8 are disposed in the threaded holes 10, and the ends of the bolts 8 are screwed to the upper end surface of the bottom plate 2. Other components and connection modes are the same as those of the second embodiment.
The up end of bottom plate 2 is gone up along length direction equipartition and is equipped with the multiunit and adjusts the screw hole, and when fixed braced frame 1, can be according to cutting size with braced frame 1 through the bolt 8 fix in a set of regulation screw hole, realize the adjustment on braced frame 1 position.
The fourth concrete implementation mode: the present embodiment will be described with reference to fig. 1 to 4, in which a ferromagnetic block 7 at the upper end of the support frame 1 is fixed to the lower end face of the top end of the middle portion of the support frame 1. Other components and connection modes are the same as those of the third embodiment.
The fifth concrete implementation mode: referring to fig. 1 to 4, the embodiment is described, in which two ends of the base 3 are respectively and fixedly connected with a slider 11, and the sliders 11 are inserted into the vertical channel 9 and slide along the length direction of the vertical channel 9. Other components and connection modes are the same as those of the first embodiment, the second embodiment, the third embodiment or the fourth embodiment.
The sixth specific implementation mode: referring to fig. 1 to 4, the center shaft 5 is fixed to the middle of the guide wheel 4 of the device according to the present embodiment, the connecting rods 6 are disposed at both ends of the center shaft 5, the end of the center shaft 5 is rotatably connected to the upper ends of the connecting rods 6, and the lower ends of the connecting rods 6 are vertically fixed to the upper end surface of the base 3. Other components and connection modes are the same as those of the first embodiment.
The seventh embodiment: the present embodiment will be described with reference to fig. 1 to 4, and the guide wheel 4, the ferromagnetic block 7, and the squarer guide wheel of the present embodiment are arranged in the same linear direction. Other components and connection modes are the same as those of the first embodiment.
The specific implementation mode is eight: the present embodiment is described with reference to fig. 1 to 4, and the vertical channel 9 of the present embodiment is disposed at a middle position of the side wall of the support frame 1. Other components and connection modes are the same as those of the first embodiment.
The specific implementation method nine: the present embodiment will be described with reference to fig. 1 to 4, in which the length of the base plate 2 is 800 to 1500mm, the width of the base plate 2 is 300 to 700mm, and the height of the base plate 2 is 20 to 50mm. Other components and connection modes are the same as those of the first embodiment.
The specific implementation mode is ten: referring to fig. 1 to 4, the upper edge of the guide wheel 4 of the device of the present embodiment is higher than the upper end surface of the strong magnet 7 on the base 3. Other components and connection modes are the same as those of the first embodiment.
Working process
Fixing the crystal to be processed on a workbench, adjusting the position of a bolt 8 according to the cutting size, fixing the crystal to be processed on the bottom plate 2, wiring by using a diamond wire according to the cutting size and the crystal position, and sequentially passing through a device guide wheel 4 and a strong magnet 7 after the diamond wire passes through a squaring machine guide wheel on one side to continuously finish wiring. The strong magnet 7 on the inner side above the supporting frame 1 is opposite to the strong magnet 7 on the upper part of the base 3. The device guide wheel 4 can rotate at a high speed along with the diamond wire by using the central shaft 5, and due to the huge tension of the diamond wire, downward pressure is generated on the device guide wheel 4, and the strong magnetic blocks 7 are kept to be separated. In the operation process, diamond wire takes place the broken string in the twinkling of an eye, and tension disappears, and strong magnet 7 attracts mutually rapidly, and the diamond clamp that will be located strong magnet 7 intermediate position is fixed, avoids diamond wire bounce-back, deviates from guide wheel groove, roller groove and leads to the winding problem of each other, and operating personnel only need to continue to connect the diamond wire of broken string position, can operate equipment once more, need not rewiring, effectively shortens the time of dying, improve equipment operating efficiency.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A diamond wire arresting gear for squaring machine which characterized in that: the cutting machine comprises a bottom plate (2) and a plurality of supporting mechanisms, wherein the supporting mechanisms are uniformly distributed and fixedly connected on the upper end surface of the bottom plate (2) along the length direction, each supporting mechanism is arranged along the width direction of the bottom plate (2), and each supporting mechanism is arranged between a group of guide wheels of the cutting machine; supporting mechanism includes braced frame (1), base (3), two device guide wheels (4) and two strong magnetic blocks (7), the perpendicular rigid coupling of braced frame (1) is on the up end of bottom plate (2), base (3) set up the bottom in braced frame (1) inside, the both ends of base (3) are respectively with the lateral wall along vertical direction sliding connection of braced frame (1), be equipped with vertical passageway (9) along vertical direction on the lateral wall of braced frame (1), the middle part of base (3) up end and the equal rigid coupling in upper end of braced frame (1) inside have strong magnetic block (7), two strong magnetic blocks (7) set up relatively, the both sides of base (3) up end respectively are equipped with one device guide wheel (4) respectively.
2. A diamond wire brake device for squarer according to claim 1 characterized in that: the supporting frame (1) is in a shape of a Chinese character 'ji'.
3. A diamond wire brake device for squarers according to claim 2, characterized in that: both sides of the lower end of the supporting frame (1) are provided with threaded holes (10), bolts (8) are arranged in the threaded holes (10), and the tail ends of the bolts (8) are in threaded connection with the upper end face of the bottom plate (2).
4. A diamond wire brake device for squarers according to claim 3, characterized in that: the strong magnetic block (7) at the upper end inside the supporting frame (1) is fixedly connected to the lower end face of the top end of the middle part of the supporting frame (1).
5. A diamond wire brake arrangement for squarer according to claim 1, 2, 3 or 4 characterized in that: the two ends of the base (3) are fixedly connected with sliding blocks (11) respectively, and the sliding blocks (11) are inserted into the vertical channels (9) and slide along the length direction of the vertical channels (9).
6. A diamond wire brake device for squarers according to claim 1, characterized in that: the middle part of the device guide wheel (4) is fixedly connected with a central shaft (5), two ends of the central shaft (5) are respectively provided with a connecting rod (6), the end part of the central shaft (5) is rotatably connected with the upper end of the connecting rod (6), and the lower end of the connecting rod (6) is vertically and fixedly connected onto the upper end surface of the base (3).
7. A diamond wire brake device for squarers according to claim 1, characterized in that: the device guide wheel (4), the strong magnetic block (7) and the squarer guide wheel are arranged along the same straight line direction.
8. A diamond wire brake device for squarer according to claim 1 characterized in that: the vertical channel (9) is arranged in the middle of the side wall of the supporting frame (1).
9. A diamond wire brake device for squarers according to claim 1, characterized in that: the length of the bottom plate (2) is 800-1500 mm, the width of the bottom plate (2) is 300-700 mm, and the height of the bottom plate (2) is 20-50 mm.
10. A diamond wire brake device for squarers according to claim 1, characterized in that: the height of the edge of the upper end of the guide wheel (4) of the device is higher than that of the upper end surface of the strong magnetic block (7) on the base (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222562803.9U CN218196127U (en) | 2022-09-27 | 2022-09-27 | Diamond wire braking device for squarer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222562803.9U CN218196127U (en) | 2022-09-27 | 2022-09-27 | Diamond wire braking device for squarer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218196127U true CN218196127U (en) | 2023-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222562803.9U Active CN218196127U (en) | 2022-09-27 | 2022-09-27 | Diamond wire braking device for squarer |
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| Country | Link |
|---|---|
| CN (1) | CN218196127U (en) |
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- 2022-09-27 CN CN202222562803.9U patent/CN218196127U/en active Active
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