CN218193589U - Vacuum adsorption assembly line for automobile compartment plate - Google Patents
Vacuum adsorption assembly line for automobile compartment plate Download PDFInfo
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- CN218193589U CN218193589U CN202222753551.8U CN202222753551U CN218193589U CN 218193589 U CN218193589 U CN 218193589U CN 202222753551 U CN202222753551 U CN 202222753551U CN 218193589 U CN218193589 U CN 218193589U
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Abstract
The utility model discloses a vacuum adsorption assembly production line for automobile compartment plates, which comprises a main truss used for providing a platform or a support; the U-shaped moving system comprises a U-shaped track which is arranged at the lower side of the main truss and is horizontally arranged, and a truss car which is arranged on the track and can move along the track; the vacuum adsorption system is used for adsorbing and releasing the automobile carriage plate which is horizontally arranged; the lifting and overturning system is used for lifting the vacuum adsorption system and overturning the vacuum adsorption system to a vertical state; the carriage plate moving systems are symmetrically distributed on two sides of the U-shaped moving system and can move along the direction close to or far away from the U-shaped moving system, for fixing the car plate transported by the U-shaped moving system and moving the car plate to the assembling position. The utility model discloses make full use of vacuum adsorption, promotion, upset, track displacement etc. function has reduced artifical intensity of labour, has practiced thrift the cost, has promoted assembly efficiency, has reduced the safety risk.
Description
Technical Field
The utility model relates to a carriage assembly technical field especially relates to an automobile compartment board vacuum adsorption assembly line.
Background
At present, with the development of the logistics industry, van vehicles are widely popularized and applied, so that higher requirements are put forward on the assembly efficiency of the van plates of the van vehicles in the production process of the van vehicles. At present, when the carriage plates of the automobile are assembled, particularly the carriage plates on two sides of carriage cargos are often carried by manpower, and then the carriage plates are assembled on two sides of the carriage after being turned and erected manually. General car railway carriage or compartment board specification is 5 meters long, 2 meters wide, even bigger, and is made by metal, and in the assembling process, often need 4 individuals or even more people to hold up the railway carriage or compartment board to carry to the carriage both sides, other personnel are responsible for the installation simultaneously and fix, and, because the packing box height is higher, the assembly still need with the help of other instruments such as ladder and round trip movement, thereby cause the assembly efficiency low, the cost of labor is high, intensity of labour is big, and has great personal safety risk.
Disclosure of Invention
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: the utility model provides a car railway carriage or compartment board vacuum adsorption assembly line, it needs artifical transport to have solved current car railway carriage or compartment board equipment, and intensity of labour is big, and assembly efficiency is low, and the cost of labor is high, and has the problem of great personal safety risk.
In order to solve the technical problem, the utility model adopts the following technical scheme:
a vacuum adsorption assembly line for automobile compartment plates comprises,
the main truss is provided with four upright posts fixed on the ground and used for providing a bearing platform;
the U-shaped moving system comprises a U-shaped rail which is arranged at the lower side of the main truss and is horizontally arranged, and a truss vehicle which is arranged on the rail and can move along the rail;
the vacuum adsorption system is used for adsorbing and releasing the automobile carriage plate which is horizontally arranged;
the lifting and overturning system is used for connecting the vacuum adsorption system with the truss car and used for lifting the vacuum adsorption system and overturning the vacuum adsorption system to a vertical state;
the carriage plate moving systems are symmetrically distributed on two sides of the U-shaped moving system, can move in the direction close to or far away from the U-shaped moving system, and are used for fixing the automobile carriage plates transferred by the U-shaped moving system and moving the automobile carriage plates to the assembly position.
Preferably, the vacuum adsorption system comprises a main support rod, a plurality of auxiliary support rods are distributed on two opposite sides of the main support rod along the length direction of the main support rod, and vacuum chucks are mounted at the end parts of the auxiliary support rods; the vacuum pump is characterized by further comprising an air source, a vacuum generating device, a recoil valve and an air source switch, wherein the vacuum generating device is connected with the air source and the vacuum sucker through a vacuum air pipe, and meanwhile, the air source is connected with the vacuum sucker through the recoil air pipe after passing through the recoil valve and the air source switch.
Preferably, the main supporting rod and the auxiliary supporting rod are telescopic rods.
Preferably, the lifting and overturning system comprises a first hoist crane and a second hoist crane which are arranged on the truss car, and a lifting hook of the first hoist crane is rotatably connected with the middle part of the main support rod; the vacuum adsorption system is provided with an overturning hoisting frame, and the overturning hoisting frame is positioned on one side of the main support rod and is connected with an auxiliary support rod close to the middle part of the main support rod; and the lifting hook of the second hoist crane is rotatably connected with the overturning hoisting frame.
As an optimization, the carriage plate moving system comprises a carriage plate positioning support and a sliding ground rail, the length direction of the sliding ground rail is perpendicular to the length direction of the U-shaped track, and the carriage plate positioning support is installed on the sliding ground rail in a sliding fit manner; a carriage plate quick positioning mechanism is arranged on one side, close to the U-shaped track, of the carriage plate positioning support and used for fixing the automobile carriage plate; the carriage plate positioning support slides along the sliding ground rail and can drive the automobile carriage plate to move to an assembly position.
Preferably, the quick positioning mechanism comprises a bearing plate and a locking seat, the bearing plate is arranged on the lower portion of one side, close to the U-shaped track, of the carriage plate positioning support and is horizontally arranged, the locking seat is arranged above the bearing plate, a locking bolt is installed in the locking seat in a threaded fit mode, a screw of the locking bolt penetrates through the locking seat, a pressing plate is movably connected to the end portion of the screw and is horizontally arranged, and the pressing plate can be driven to be close to or far away from the bearing plate by rotating the locking bolt.
Preferably, an operating platform is further arranged on the upper portion of one side, away from the U-shaped moving system, of the carriage plate positioning support, and one end of the operating platform is connected with the crawling ladder.
Compared with the prior art, the application has the following beneficial effects:
the utility model discloses an adopt the vacuum adsorption system fixed and promote the take up height with the car railway carriage or compartment board, then through promoting the certain angle of turnover system with the car railway carriage or compartment board upset, make it stand, and transport the car railway carriage or compartment board to waiting to assemble on the railway carriage or compartment board moving system of carriage one side through U-shaped moving system, railway carriage or compartment board moving system carries out the back of fixing fast to the car railway carriage or compartment board that arrives of transporting, remove the vacuum adsorption system and promote the turnover system, then remove the car railway carriage or compartment board to the assembly position, and then accomplish the assembly of carriage railway carriage or compartment board. The utility model discloses make full use of vacuum adsorption, promotion, upset, track displacement etc. function has reduced artifical intensity of labour, has practiced thrift the cost, has promoted assembly efficiency, has reduced the safety risk.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a vacuum adsorption system and a lifting and turning system according to the present invention;
fig. 3 is a schematic structural view of the middle compartment plate moving system of the present invention;
in the figure, 1 a main truss, 2 main supporting rods, 3 auxiliary supporting rods, 4 vacuum suction cups, 5 a first hoist crane, 6 a second hoist crane, 8 turning hoisting frames, 9U-shaped rails, 10 carriage plate positioning supports, 11 sliding ground rails, 12 bearing plates, 13 locking seats, 14 locking bolts, 16 operating platforms and 17 crawling ladders.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: with reference to figures 1-3 of the drawings,
a vacuum adsorption assembly line for automobile compartment plates comprises,
the main truss 1, the main truss 1 has four columns fixed on the ground, and is used for providing a platform or support, and is a truss structure. The U-shaped moving system comprises a U-shaped rail 9 which is arranged at the lower side of the main truss 1 and is horizontally arranged, and a truss car which is arranged on the rail and can move along the rail. When assembling the carriage plate, the carriage to be assembled is installed on a movable base and is moved to a designated position below the main truss 1, and the carriage to be assembled is positioned between two parallel sections of the U-shaped track 9. The truss vehicle is provided with a controller, the controller is a wired controller or a wireless controller, and the truss vehicle can be controlled to move along the track through the controller.
And the vacuum adsorption system is used for adsorbing and releasing the automobile compartment plate which is horizontally arranged. Specifically, the vacuum adsorption system includes main tributary vaulting pole 2, has many auxiliary stay bars 3 along its length direction distribution in main tributary vaulting pole 2's relative both sides the vacuum chuck 4 is installed to auxiliary stay bar 3's tip, main tributary vaulting pole 2 and auxiliary stay bar 3 are the telescopic link to the horizontal and longitudinal position of regulation vacuum chuck 4 that can be convenient, in order to adapt to the car railway carriage or compartment board of different specifications. The vacuum device is connected with the air source and the vacuum sucker 4 through a vacuum air pipe, and meanwhile, the air source is connected with the vacuum sucker 4 through the recoil air pipe after passing through the recoil valve and the air source switch. The vacuum generating device is a vacuum generator, during operation, an input air source passes through the vacuum generator, air in the vacuum chuck 4 is extracted, negative pressure is generated in the vacuum chuck 4, so that the car compartment plate is strongly adsorbed, when vacuum adsorption is not needed, positive pressure is generated in the vacuum chuck 4 through a recoil valve, so that the suction force between the vacuum chuck 4 and the car compartment plate is released, and the air source switch can freely control functions of air suction, air release and the like, so that the normal use of the car compartment plate vacuum adsorption automatic assembly production line is ensured. For the manual car railway carriage or compartment board that lifts up of traditional 4 workman, the utility model discloses a vacuum adsorption is automatic to be snatched, practices thrift the cost more than 2 times.
The lifting and overturning system comprises a first hoist crane 5 and a second hoist crane 6 which are arranged on the truss car, and a lifting hook of the first hoist crane 5 is rotatably connected with the middle part of the main support rod 2; the vacuum adsorption system is provided with an overturning hoisting frame 8, and the overturning hoisting frame 8 is positioned on one side of the main support rod 2 and is connected with the auxiliary support rod 3 close to the middle part of the main support rod 2; and the lifting hook of the second hoist crane 6 is rotatably connected with the overturning hoisting frame 8.
Specifically, the lifting hook of first hoist crane 5 is connected with the upper end of a gallows that is gate-type structure, and the lower extreme of gallows is articulated with two connecting plates of installing on main tributary vaulting pole 2, and when gate-type gallows can improve hoist and mount car railway carriage or compartment board on the one hand, car railway carriage or compartment board is at length direction's stability, and on the other hand guarantees that car railway carriage or compartment board can the free rotation in width direction to guarantee to promote the normal work of upset system. Upset hoist and mount frame 8 is L shape, and one of which support arm and the end connection of auxiliary stay pole 3, another support arm extend to the side end face of car railway carriage or compartment board to the lifting hook of second calabash hoist 6 is located near just to car railway carriage or compartment board side end face with the hoisting point of upset hoist and mount frame 8, in order to guarantee like this that 6 backs through the mode upset car railway carriage or compartment board that lifts by crane at second calabash hoist, the car railway carriage or compartment board can rotate to vertical state, so that when transporting it to the railway carriage or compartment board mobile system on, can be quick fix and lock, improved assembly efficiency.
The carriage plate moving systems are symmetrically distributed on two sides of the U-shaped moving system, can move in the direction close to or far away from the U-shaped moving system, and are used for fixing the automobile carriage plates transferred through the U-shaped moving system and moving the automobile carriage plates to the assembling position.
Specifically, the carriage plate moving system comprises a carriage plate positioning support 10 and a sliding ground rail 11, the length direction of the sliding ground rail 11 is perpendicular to the length direction of the U-shaped rail 9, and the carriage plate positioning support 10 is installed on the sliding ground rail 11 in a sliding fit manner; a carriage plate quick positioning mechanism is arranged on one side of the carriage plate positioning support 10 close to the U-shaped track 9 and used for fixing the automobile carriage plate; the carriage plate positioning bracket 10 slides along the sliding ground rail 11, and can drive the car carriage plate to move to an assembly position.
The quick positioning mechanism comprises a bearing plate 12 and a locking seat 13, wherein the bearing plate 12 is horizontally arranged on the lower portion of one side, close to the U-shaped track 9, of the carriage plate positioning support 10, the locking seat 13 is arranged above the bearing plate 12, a locking bolt 14 is installed in the locking seat 13 in a threaded fit mode, a screw of the locking bolt 14 penetrates through the locking seat 13, a pressing plate is movably connected to the end portion of the screw in a horizontal mode, and the pressing plate can be driven to be close to or far away from the bearing plate 12 by rotating the locking bolt 14.
The quick locking device comprises a bearing plate 12 arranged at the lower part of one side of a carriage plate positioning support 10 and a locking seat 13 which is arranged at the upper part of the same side of the carriage plate positioning support 10 and corresponds to the bearing plate 12, a locking bolt 14 is installed in the locking seat 13 in a threaded fit mode, the lower end of the locking bolt 14 penetrates through the locking seat 13, a pressing plate is movably connected to the end of the locking seat, and the pressing plate can be driven to be close to or far away from the bearing plate 12 by rotating the locking bolt 14.
An operating platform 16 is further arranged on the upper part of the side of the carriage plate positioning bracket 10 departing from the U-shaped moving system, and one end of the operating platform 16 is connected with a ladder stand 17.
During the use, the car railway carriage or compartment board is in vertical state under the upset that promotes the upset system to transport to the position of railway carriage or compartment board locating support 10 through U-shaped mobile system, and the car railway carriage or compartment board deviates from one side of vacuum adsorption system this moment and moves the system towards the railway carriage or compartment board, then supports the lower extreme of car railway carriage or compartment board on bearing plate 12, and the upper end is just to locking seat 13, makes the clamp plate compress tightly on the up end of car railway carriage or compartment board through rotating locking bolt 14, makes its location and fixed. And then removing the vacuum adsorption system and the lifting and overturning system, and pushing or driving the carriage plate positioning bracket 10 to be close to one side of the carriage to be assembled through a motor, so that the carriage plate of the automobile is moved to an assembling position, and the carriage plate of the automobile is installed on the carriage to complete assembly.
To sum up, the utility model discloses a work flow does, at first will treat that the carriage of assembly removes to main part truss 1 below through one and is corresponding to 9 intermediate positions of U-shaped track to keep fixed. Meanwhile, a car carriage plate to be assembled is placed at a position corresponding to the U-shaped track 9 and horizontally placed, then the truss car is moved to the position above the car carriage plate, the first hoist crane 5 is started to drive the vacuum adsorption system to be close to the car carriage plate, the car carriage plate is adsorbed by the vacuum sucker 4, after the truss car is lifted to a certain height, the second hoist crane 6 is started to enable the car carriage plate to be overturned to be in a vertical state, the truss car drives the car carriage plate to move to one side of the carriage along the U-shaped track 9, the track is in a U shape, therefore, in the moving process, the car carriage plate can rotate along with the movement, one side, away from the vacuum adsorption system, of the car carriage plate faces the carriage plate moving system, when the car carriage plate reaches a designated position, the car carriage plate is positioned and fixed on the carriage plate positioning support 10 through a quick positioning mechanism on the carriage plate moving system, then the vacuum adsorption system and the lifting overturning system are removed and reset, the car carriage plate is driven by the carriage plate moving system to be close to the carriage plate and move to an assembly position, and a worker enters the operation platform 16 through the ladder 17 and completes the assembly of the car carriage plate.
The utility model discloses an adopt the vacuum adsorption system fixed with the car railway carriage or compartment board and promote the take-up height, then through promoting the certain angle of turnover system with the car railway carriage or compartment board upset, make it stand, and transport the car railway carriage or compartment board moving system to waiting to assemble carriage one side through U-shaped moving system, the car railway carriage or compartment board moving system carries out the back of fixing fast to the car railway carriage or compartment board that arrives of transporting, remove the vacuum adsorption system and promote the turnover system, then remove the car railway carriage or compartment board to the assembly position, then accomplish the assembly of carriage railway carriage or compartment board. The utility model discloses make full use of vacuum adsorption, promotion, upset, track displacement etc. function have reduced artifical intensity of labour, have practiced thrift the cost, have promoted assembly efficiency, have reduced the safety risk.
While embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents, and thus the embodiments of the invention are intended only to be illustrative examples of the invention and no matter how far they can be seen, are intended to limit the invention.
Claims (7)
1. A vacuum adsorption assembly production line for automobile compartment plates is characterized by comprising,
the main truss is provided with four upright posts fixed on the ground and used for providing a bearing platform;
the U-shaped moving system comprises a U-shaped rail which is arranged at the lower side of the main truss and is horizontally arranged, and a truss vehicle which is arranged on the rail and can move along the rail;
the vacuum adsorption system is used for adsorbing and releasing the automobile carriage plate which is horizontally arranged;
the lifting and overturning system is used for connecting the vacuum adsorption system with the truss car and used for lifting the vacuum adsorption system and overturning the vacuum adsorption system to a vertical state;
the carriage plate moving systems are symmetrically distributed on two sides of the U-shaped moving system, can move in the direction close to or far away from the U-shaped moving system, and are used for fixing the automobile carriage plates transferred through the U-shaped moving system and moving the automobile carriage plates to the assembling position.
2. The vacuum adsorption assembly line of the automobile compartment plate as claimed in claim 1, wherein the vacuum adsorption system comprises a main support rod, a plurality of auxiliary support rods are distributed on two opposite sides of the main support rod along the length direction of the main support rod, and vacuum suction cups are mounted at the end parts of the auxiliary support rods; the vacuum pump is characterized by further comprising an air source, a vacuum generating device, a recoil valve and an air source switch, wherein the vacuum generating device is connected with the air source and the vacuum sucker through a vacuum air pipe, and meanwhile, the air source is connected with the vacuum sucker through the recoil air pipe after passing through the recoil valve and the air source switch.
3. The vacuum adsorption assembly line for automobile compartment plates as claimed in claim 2, wherein the main support rod and the auxiliary support rod are telescopic rods.
4. The vacuum adsorption assembly line for the automobile compartment plates as claimed in claim 2, wherein the lifting and overturning system comprises a first hoist crane and a second hoist crane which are mounted on the truss car, and a lifting hook of the first hoist crane is rotatably connected with the middle part of the main support rod; the vacuum adsorption system is provided with an overturning hoisting frame, and the overturning hoisting frame is positioned on one side of the main support rod and is connected with an auxiliary support rod close to the middle part of the main support rod; the lifting hook of second calabash is hung with upset hoist and mount frame rotates to be connected.
5. The vacuum adsorption assembly line for automobile compartment plates according to any one of claims 1 to 4, wherein the compartment plate moving system comprises a compartment plate positioning support and a sliding ground rail, the length direction of the sliding ground rail is perpendicular to the length direction of the U-shaped rail, and the compartment plate positioning support is installed on the sliding ground rail in a sliding fit manner; a carriage plate quick positioning mechanism is arranged on one side, close to the U-shaped track, of the carriage plate positioning support and used for fixing the automobile carriage plate; the carriage plate positioning support slides along the sliding ground rail and can drive the automobile carriage plate to move to an assembly position.
6. The vacuum adsorption assembly line of the automobile compartment plate as claimed in claim 5, wherein the quick positioning mechanism comprises a horizontally arranged support plate disposed at a lower portion of one side of the compartment plate positioning support close to the U-shaped track, and a locking seat disposed above the support plate, wherein a locking bolt is installed in the locking seat in a threaded fit manner, a screw of the locking bolt penetrates through the locking seat, a horizontally arranged pressing plate is movably connected to an end portion of the screw, and the pressing plate can be driven to be close to or far away from the support plate by rotating the locking bolt.
7. The vacuum adsorption assembly line of claim 6, wherein an operating platform is further disposed on the upper portion of the carriage plate positioning support on the side away from the U-shaped moving system, and one end of the operating platform is connected to a ladder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222753551.8U CN218193589U (en) | 2022-10-19 | 2022-10-19 | Vacuum adsorption assembly line for automobile compartment plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222753551.8U CN218193589U (en) | 2022-10-19 | 2022-10-19 | Vacuum adsorption assembly line for automobile compartment plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218193589U true CN218193589U (en) | 2023-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222753551.8U Active CN218193589U (en) | 2022-10-19 | 2022-10-19 | Vacuum adsorption assembly line for automobile compartment plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218193589U (en) |
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2022
- 2022-10-19 CN CN202222753551.8U patent/CN218193589U/en active Active
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