CN218192581U - Automatic change bilateral chamfer equipment of bearing - Google Patents
Automatic change bilateral chamfer equipment of bearing Download PDFInfo
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Abstract
本实用新型涉及轴承加工技术领域,具体涉及一种自动化轴承双边倒角设备,包括底座和支撑板,还包括控制器、进料机构和倒角机构,进料机构包括电动推杆、滑动组件和夹持组件,倒角机构设在底座的顶部以用来倒角轴承,倒角机构包括双轴电机、两个车刀和两个旋转组件,双轴电机固定设在支撑板的顶部,两个旋转组件呈对称设置在底座的顶部和双轴电机的两个输出端之间,每个车刀均固定设在一个旋转组件上,电动推杆和双轴电机与控制器均为电性连接,本实用新型涉及的一种自动化轴承双边倒角设备,能够完成对轴承的自动化双边倒角工作,相较于现有技术,无需对轴承的两端逐一进行倒角,提升了倒角效率。
The utility model relates to the technical field of bearing processing, in particular to an automatic bearing bilateral chamfering equipment, which includes a base and a support plate, and also includes a controller, a feeding mechanism and a chamfering mechanism. The feeding mechanism includes an electric push rod, a sliding assembly and The clamping assembly and the chamfering mechanism are set on the top of the base for chamfering the bearing. The chamfering mechanism includes a double-axis motor, two turning tools and two rotating components. The double-axis motor is fixed on the top of the support plate, and two The rotating assembly is arranged symmetrically between the top of the base and the two output ends of the double-axis motor. Each turning tool is fixed on a rotating assembly. The electric push rod and the double-axis motor are electrically connected to the controller. The utility model relates to an automatic bearing bilateral chamfering equipment, which can complete the automatic bilateral chamfering of the bearing. Compared with the prior art, it is not necessary to chamfer the two ends of the bearing one by one, which improves the chamfering efficiency.
Description
技术领域technical field
本实用新型涉及轴承加工技术领域,具体涉及一种自动化轴承双边倒角设备。The utility model relates to the technical field of bearing processing, in particular to an automatic bilateral chamfering equipment for bearings.
背景技术Background technique
轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。轴承在制造完成后,需要对其进行倒角,增加其使用性能。Bearings are an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. After the bearing is manufactured, it needs to be chamfered to increase its performance.
现有轴承倒角设备存在以下不足:The existing bearing chamfering equipment has the following deficiencies:
1.无法同步对轴承的双边进行倒角,只能逐一对轴承的两端进行倒角,效率低。1. It is impossible to chamfer both sides of the bearing synchronously, and only the two ends of the bearing can be chamfered one by one, which is inefficient.
2.刀具为固定时设计,不方便调节,无法满足对轴承的内圈和外圈进行倒角,实用性有待提升。2. The tool is designed to be fixed, which is inconvenient to adjust, and cannot satisfy the chamfering of the inner and outer rings of the bearing, and the practicability needs to be improved.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动化轴承双边倒角设备。The purpose of the utility model is to provide an automatic bearing bilateral chamfering equipment.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
提供一种自动化轴承双边倒角设备,包括底座和支撑板,支撑板呈竖直设置在底座的顶部,An automatic bearing bilateral chamfering equipment is provided, including a base and a support plate, the support plate is vertically arranged on the top of the base,
还包括控制器、进料机构和倒角机构,It also includes controller, feeding mechanism and chamfering mechanism,
进料机构设在底座的顶部以用来上料轴承,进料机构包括电动推杆、滑动组件和夹持组件,滑动组件设在底座的顶部,夹持组件设在滑动组件的顶部,电动推杆固定设在底座的顶部,其输出端与滑动组件固定连接,The feeding mechanism is set on the top of the base to load the bearing. The feeding mechanism includes an electric push rod, a sliding assembly and a clamping assembly. The sliding assembly is located on the top of the base, and the clamping assembly is located on the top of the sliding assembly. The rod is fixed on the top of the base, and its output end is fixedly connected with the sliding assembly.
倒角机构设在底座的顶部以用来倒角轴承,倒角机构包括双轴电机、两个车刀和两个旋转组件,双轴电机固定设在支撑板的顶部,两个旋转组件呈对称设置在底座的顶部和双轴电机的两个输出端之间,每个车刀均固定设在一个旋转组件上,电动推杆和双轴电机与控制器均为电性连接。The chamfering mechanism is set on the top of the base to chamfer the bearing. The chamfering mechanism includes a double-axis motor, two turning tools and two rotating assemblies. The double-axis motor is fixed on the top of the support plate, and the two rotating assemblies are symmetrical. It is arranged between the top of the base and the two output ends of the double-axis motor, each turning tool is fixed on a rotating assembly, and the electric push rod and the double-axis motor are electrically connected to the controller.
优选的,每个旋转组件均包括转盘、皮带和两个同步轮,底座的顶部呈对称设置有两个立杆,每个立杆的顶部均插设有铰接轴,两个同步轮分别固定设在双轴电机的一个输出端和其中一个铰接轴的外壁上,皮带套设在两个同步轮之间,转盘固定设在铰接轴远离立杆的一端。Preferably, each rotating assembly includes a turntable, a belt and two synchronous wheels, two vertical poles are arranged symmetrically on the top of the base, a hinged shaft is inserted into the top of each vertical pole, and the two synchronous wheels are fixedly arranged respectively. On an output end of the biaxial motor and the outer wall of one of the hinged shafts, a belt is sheathed between two synchronous wheels, and the turntable is fixed at the end of the hinged shaft away from the vertical rod.
优选的,转盘的外壁上固定设有气缸,气缸的输出端上固定设有安装杆,车刀的顶部固定设有连接块,连接块上设有螺栓,安装杆上等间距设置有若干个螺孔,螺栓与其中一个螺孔螺纹连接。Preferably, the outer wall of the turntable is fixed with a cylinder, the output end of the cylinder is fixed with a mounting rod, the top of the turning tool is fixed with a connecting block, the connecting block is provided with bolts, and several bolts are arranged at equal intervals on the mounting rod. holes, and the bolt is threaded into one of the screw holes.
优选的,滑动组件包括矩形框和四个L型杆,底座的顶部固定设有两个导杆,四个L型杆滑动设置在两个导杆的外壁上,电动推杆的输出端与其中一个远离支撑板的L型杆固定连接,矩形框固定设在四个L型杆的顶部之间。Preferably, the sliding assembly includes a rectangular frame and four L-shaped rods, the top of the base is fixed with two guide rods, the four L-shaped rods are slidably arranged on the outer walls of the two guide rods, and the output end of the electric push rod is connected to the An L-shaped bar away from the support plate is fixedly connected, and the rectangular frame is fixedly arranged between the tops of the four L-shaped bars.
优选的,夹持组件包括微电机、双头丝杆、两个滑板和若干个梯形夹爪,两个滑板分别滑动设置在矩形框的顶部和底部,矩形框的一端外壁上固定设有两个安装块,双头丝杆转动设置在两个安装块上,微电机固定设在其中一个安装块的顶部,其输出端与双头丝杆的顶端固定连接,每个滑板的一端均与双头丝杆的一端螺纹连接,若干个梯形夹爪呈对称设置在两个滑板的外壁上,每个梯形夹爪均通过连接杆与滑板固定连接,微电机与控制器电连接。Preferably, the clamping assembly includes a micro-motor, a double-ended screw, two slide plates and several trapezoidal jaws, the two slide plates are respectively slidably arranged on the top and bottom of the rectangular frame, and two are fixed on the outer wall of the rectangular frame. Mounting block, the double-headed screw rod is rotated on the two mounting blocks, the micro-motor is fixed on the top of one of the mounting blocks, and its output end is fixedly connected to the top of the double-headed screw rod, and one end of each slide plate is connected to the double-headed screw rod. One end of the screw rod is threaded, and several trapezoidal jaws are symmetrically arranged on the outer walls of the two slide plates. Each trapezoidal jaw is fixedly connected to the slide plate through a connecting rod, and the micromotor is electrically connected to the controller.
优选的,支撑板上开设有供矩形框和四个L型杆通过的避让槽。Preferably, avoidance grooves are opened on the support plate for the rectangular frame and four L-shaped rods to pass through.
本实用新型的有益效果:The beneficial effects of the utility model:
1.本实用新型通过设计倒角机构,即双轴电机、两个车刀和两个旋转组件,通过控制器启动双轴电机,带动两个旋转组件旋转,从而带动两个车刀同时旋转,能够完成对轴承的自动化双边倒角工作,相较于现有技术,无需对轴承的两端逐一进行倒角,提升了倒角效率。1. The utility model designs a chamfering mechanism, that is, a dual-axis motor, two turning tools and two rotating components, and starts the dual-axis motor through the controller to drive the two rotating components to rotate, thereby driving the two turning tools to rotate at the same time. The automatic bilateral chamfering work of the bearing can be completed, and compared with the prior art, there is no need to chamfer the two ends of the bearing one by one, which improves the chamfering efficiency.
2.本实用新型通过设计安装杆、连接块、螺栓和若干个螺孔,能够调节车刀在安装杆上的安装位置,从而满足对轴承外圈和内圈外缘的倒角工作,相较于现有技术,倒角更加细致紧密,提升了本设备的实用性。2. The utility model can adjust the installation position of the turning tool on the installation rod by designing the installation rod, connecting block, bolt and several screw holes, so as to meet the chamfering work on the outer edge of the bearing outer ring and inner ring. Compared with the prior art, the chamfering is more detailed and compact, which improves the practicability of the device.
3.本实用新型通过设计梯形夹爪,能够对不同尺寸的轴承进行夹持,从而满足不同大小的轴承均可通过本设备进行双边倒角,进而提升了本设备的灵活性。3. The utility model can clamp bearings of different sizes by designing trapezoidal jaws, so that bearings of different sizes can be chamfered on both sides by this equipment, thereby improving the flexibility of this equipment.
4.本实用新型通过设计进料机构,即包括电动推杆、滑动组件和夹持组件,在夹持组件上放置若干个轴承,当第一个轴承双边倒角结束,通过电动推杆推动滑动组件前进,位于滑动组件顶部的夹持组件前进,从而带动后续轴承向车刀快速靠近,相较于现有技术,无需通过人工上料,进一步提升倒角效率的同时,有利于实现轴承的批量倒角,提升企业收益。4. The utility model designs the feeding mechanism, which includes an electric push rod, a sliding assembly and a clamping assembly. Several bearings are placed on the clamping assembly. When the first bearing is chamfered on both sides, the sliding is pushed by the electric push rod. As the component advances, the clamping component located on the top of the sliding component advances, thereby driving the subsequent bearings to quickly approach the turning tool. Compared with the existing technology, manual feeding is not required, which further improves the chamfering efficiency and is conducive to realizing the mass production of bearings. Chamfering to improve corporate income.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面对本发明实施例中的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings in the embodiments of the present invention are briefly introduced below.
图1为本实用新型的立体结构示意图一;Fig. 1 is the three-dimensional structure schematic diagram one of the present utility model;
图2为图1中的A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3为本实用新型的立体结构示意图二;Fig. 3 is the three-dimensional structure schematic diagram two of the present utility model;
图4为本实用新型车刀、螺栓和安装杆的立体分解示意图;Fig. 4 is the three-dimensional exploded schematic diagram of turning tool, bolt and mounting rod of the present invention;
图5为本实用新型滑动组件和夹持组件的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the sliding assembly and the clamping assembly of the present invention;
图中:支撑板1,进料机构2,倒角机构3,电动推杆4,滑动组件5,夹持组件6,双轴电机7,车刀8,旋转组件9,转盘10,皮带11,同步轮12,气缸13,安装杆14,连接块15,螺栓16,矩形框17,L型杆18,微电机19,双头丝杆20,滑板21,梯形夹爪22。In the figure: support plate 1,
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。Wherein, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, rather than physical drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, Enlarged or reduced, does not represent actual product size.
本实用新型提供一种技术方案,参照图1所示,一种自动化轴承双边倒角设备,包括底座和支撑板1,支撑板1呈竖直设置在底座的顶部,The utility model provides a technical solution, as shown in Figure 1, an automatic bearing bilateral chamfering equipment, including a base and a support plate 1, the support plate 1 is vertically arranged on the top of the base,
还包括控制器、进料机构2和倒角机构3,It also includes a controller, a
进料机构2设在底座的顶部以用来上料轴承,进料机构2包括电动推杆4、滑动组件5和夹持组件6,滑动组件5设在底座的顶部,夹持组件6设在滑动组件5的顶部,电动推杆4固定设在底座的顶部,其输出端与滑动组件5固定连接,The
倒角机构3设在底座的顶部以用来倒角轴承,倒角机构3包括双轴电机7、两个车刀8和两个旋转组件9,双轴电机7固定设在支撑板1的顶部,两个旋转组件9呈对称设置在底座的顶部和双轴电机7的两个输出端之间,每个车刀8均固定设在一个旋转组件9上,电动推杆4和双轴电机7与控制器均为电性连接。The
参照图2所示,每个旋转组件9均包括转盘10、皮带11和两个同步轮12,底座的顶部呈对称设置有两个立杆,每个立杆的顶部均插设有铰接轴,两个同步轮12分别固定设在双轴电机7的一个输出端和其中一个铰接轴的外壁上,皮带11套设在两个同步轮12之间,转盘10固定设在铰接轴远离立杆的一端,当若干个轴承均被固定后,通过控制器启动气缸13,通过其输出端带动车刀8伸向轴承,直至车刀8与轴承外圈接触,双轴电机7,从而带动其输出端上的两个同步轮12旋转,由于另外两个同步轮12与另外两个铰接轴固定连接,每两个同步轮12均通过一个皮带11套接,又因为每个转盘10均与铰接轴远离立杆的一端固定连接,每个车刀8均与一个转盘10通过气缸13固定连接,进而带动两个车刀8旋转,对轴承的外圈双边同步进行倒角。Referring to Fig. 2, each rotating assembly 9 includes a turntable 10, a
参照图2所示,转盘10的外壁上固定设有气缸13,气缸13的输出端上固定设有安装杆14,车刀8的顶部固定设有连接块15,连接块15上设有螺栓16,安装杆14上等间距设置有若干个螺孔,螺栓16与其中一个螺孔螺纹连接,当轴承的外圈双边倒角结束,通过人工将螺栓16旋下,向下滑动车刀8,调节车刀8及其顶部的连接块15于安装杆14上的安装位置,当车刀8下滑至能够与轴承内圈外缘接触时,将螺栓16重新穿过连接块15与另一个螺孔连接,实现对车刀8的紧固。2, the outer wall of the turntable 10 is fixed with a
参照图3所示,滑动组件5包括矩形框17和四个L型杆18,底座的顶部固定设有两个导杆,四个L型杆18滑动设置在两个导杆的外壁上,电动推杆4的输出端与其中一个远离支撑板1的L型杆18固定连接,矩形框17固定设在四个L型杆18的顶部之间,当第一轴承的外圈和内圈双边均倒角结束,通过控制器启动气缸13,带动车刀8缩回,然后再通过控制器启动电动推杆4,从而使其输出端向靠近支撑板1的一端伸出,由于其输出端端与其中一个远离支撑板1的L型杆18固定连接,每两个L型杆18均与一个导杆滑动连接,又因为矩形框17与四个L型杆18的顶部固定连接,进而带动矩形框17及其内部夹持的轴承向靠近支撑板1的一端滑动,当第二个轴承的外圈外缘滑动至与车刀8对齐时,通过控制器启动气缸13,带动车刀8重新伸入,直至与轴承外圈接触,然后通过控制器断电电动推杆4,停止矩形框17的滑动,对第二个轴承进行双边倒角。With reference to shown in Figure 3, sliding
参照图5所示,夹持组件6包括微电机19、双头丝杆20、两个滑板21和若干个梯形夹爪22,两个滑板21分别滑动设置在矩形框17的顶部和底部,矩形框17的一端外壁上固定设有两个安装块,双头丝杆20转动设置在两个安装块上,微电机19固定设在其中一个安装块的顶部,其输出端与双头丝杆20的顶端固定连接,每个滑板21的一端均与双头丝杆20的一端螺纹连接,若干个梯形夹爪22呈对称设置在两个滑板21的外壁上,每个梯形夹爪22均通过连接杆与滑板21固定连接,微电机19与控制器电连接,倒角时,首先将若干个轴承依次放到若干个位于下方的梯形夹爪22的顶部,然后通过控制器启动微电机19,由于其输出端与双头丝杆20的顶端固定连接,双头丝杆20与两个安装块转动连接,从而带动双头丝杆20旋转,又因为双头丝杆20的两端设置有两个旋向不同的螺纹,加之,每个滑板21均与双头丝杆20上的一个螺纹螺纹连接,每个滑板21的两端均与矩形框17滑动连接,每个梯形夹爪22均通过连接杆与滑板21固定连接,进而带动若干个梯形夹爪22相互靠近,对若干个轴承进行夹持,实现固定,并保持第一个轴承的外缘与车刀8接触。5, the clamping assembly 6 includes a micro-motor 19, a double-ended screw mandrel 20, two slide plates 21 and several trapezoidal jaws 22, and the two slide plates 21 are slidably arranged on the top and bottom of the
支撑板1上开设有供矩形框17和四个L型杆18通过的避让槽,避让槽在矩形框17和四个L型杆18滑动带动轴承进料时提供避让空间。The support plate 1 is provided with an avoidance groove for the
Claims (6)
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| CN202222157549.4U CN218192581U (en) | 2022-08-16 | 2022-08-16 | Automatic change bilateral chamfer equipment of bearing |
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| CN218192581U true CN218192581U (en) | 2023-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222157549.4U Expired - Fee Related CN218192581U (en) | 2022-08-16 | 2022-08-16 | Automatic change bilateral chamfer equipment of bearing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218192581U (en) |
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2022
- 2022-08-16 CN CN202222157549.4U patent/CN218192581U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230103 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
