CN218190880U

CN218190880U - Gas explosion machine

Info

Publication number: CN218190880U
Application number: CN202222833038.XU
Authority: CN
Inventors: 邹建春; 林发涛
Original assignee: Xia Men Xin Feng Da Machinery And Technology Ltd
Current assignee: Xia Men Xin Feng Da Machinery And Technology Ltd
Priority date: 2022-10-26
Filing date: 2022-10-26
Publication date: 2023-01-03
Anticipated expiration: 2032-10-26

Abstract

The utility model discloses a gas explosion machine, include: a box body; the puffing and discharging assembly comprises a rotary screen, a driving part and a spiral blade, the rotary screen is rotatably arranged above the inner part of the box body, the driving part is connected with the rotary screen and is used for driving the rotary screen to rotate along the axis, and the spiral blade is fixedly arranged in the rotary screen and is used for conveying materials from a feeding side to a discharging side; the heating component is arranged below the roller screen and used for heating the air in the box body; the feeding assembly is arranged on one side of the box body and communicated with the feeding side of the drum screen; and the discharging assembly is arranged on the other side of the box body and communicated with the discharging side of the drum screen. The utility model discloses a gas explosion machine simple structure, convenient operation, degree of automation is high, realizes the pay-off through setting up popped ejection of compact subassembly, can make the material be heated evenly, and the product homogeneity that explodes is good and the taste is good, and customer satisfaction is high, is suitable for and uses widely.

Description

Gas explosion machine

Technical Field

The utility model relates to a puffed rice processing equipment technical field, in particular to gas explosion machine.

Background

Popcorn is a leisure food suitable for both young and old, and the existing popcorn production and processing are mostly realized by a gas explosion mode. The existing air blasting machine guides heated air into an air blasting tank, and corns are heated and puffed through hot air flow, so that the production of popcorn is realized. This kind of gas explosion mode can satisfy certain production demand, but also has great defect for the product is heated unevenly and the condition that appears not completely ripe because of piling up of raw materials in the gas explosion jar, and the taste of the puffed rice that causes to make is poor, and customer satisfaction is poor, influences the edible experience of customer.

SUMMERY OF THE UTILITY MODEL

To the technical problem who exists among the background art, the utility model aims to provide an air explosion machine to solve among the prior art air explosion machine puffed effect poor with the puffed rice taste that makes not good technical problem.

In order to realize the purpose, the utility model discloses a technical scheme as follows:

a gas explosion machine comprising:

a box body;

the puffing and discharging assembly comprises a rotary screen, a driving part and a spiral blade, the rotary screen is rotatably arranged above the inner part of the box body, the driving part is connected with the rotary screen and is used for driving the rotary screen to rotate along the axis, and the spiral blade is fixedly arranged in the rotary screen and is used for conveying materials from a feeding side to a discharging side;

the heating component is arranged below the roller screen and used for heating air in the box body;

the feeding assembly is arranged on one side of the box body and communicated with the feeding side of the drum screen;

and the discharging assembly is arranged on the other side of the box body and communicated with the discharging side of the drum screen.

Further, the feeding assembly comprises a storage bin and a feeding component arranged below the storage bin. The storage silo pass through the support and fix at the box side, storage silo top feed inlet department is equipped with the filter screen, the bottom is equipped with the drain hole. The feeding part comprises a material receiving box, a feeding motor arranged on one side of the material receiving box, a feeding pipe arranged on the other side of the material receiving box and communicated with the material receiving box, and a feeding screw rod used for conveying materials in the material receiving box into the feeding pipe. The top of the material receiving box is provided with a material receiving port which is used for being butted with the material leaking port, one end of the feeding screw is connected with the shaft end of the feeding motor, the other end of the feeding screw extends into the feeding pipe, and the tail end of the feeding pipe is communicated with the feeding side of the rotary screen.

Preferably, in order to better realize the material loading and observe the material level in time, the feed inlet top of storage silo is equipped with the feed bin lid, is equipped with the material level visual window on the lateral wall face.

Further, the driving part comprises a driving motor, a first gear, a second gear and a transmission belt. One end of the feed side of the drum screen is fixedly communicated with a feed pipe, and the feed pipe is sleeved on the outer side of the feed pipe. The driving motor is fixed at the side edge of the box body, the first gear is fixed at the shaft end of the driving motor, the second gear is fixed at the outer side of the feeding pipe, and two ends of the transmission belt are in transmission connection with the first gear and the second gear respectively.

Preferably, in order to make the heating of material more even and can realize the separation of finished product and defective goods, the drum sieve include the first section of thick bamboo portion, second section of thick bamboo portion and the third section of thick bamboo portion that connects gradually. The first cylinder part is located inside the box body and the surface of the first cylinder part is provided with a plurality of air inlet holes in an array mode, and the third cylinder part is located outside the box body and the surface of the third cylinder part is provided with a plurality of filtering holes in an array mode.

Preferably, in order to sieve the remaining dead beans and residues in the drum screen, the discharging assembly comprises a discharging groove and a waste material box, the discharging groove is fixedly arranged on the side edge of the box body and communicated with the end part of the third barrel part, and the waste material box is arranged at the bottom of the third barrel part.

Furthermore, the heating component comprises at least two groups of fin heating tubes fixed in the box body, and one to more cavity temperature measuring probes and one to more heating tube temperature measuring probes fixed on the side wall of the box body.

Preferably, in order to enable the hot air in the box body to better circulate, the air supply device further comprises an air supply assembly, wherein the air supply assembly comprises a servo motor and one or more groups of fan wheel components, and the servo motor is fixed on the side edge of the box body through a support frame. The wind wheel component comprises a rotating shaft, at least two supporting bearing seats arranged on the rotating shaft, a wind wheel fixed on the rotating shaft, a fan blade arranged at one end of the rotating shaft, a belt pulley arranged at the other end of the rotating shaft and a belt used for connecting the belt pulley and the shaft end of the servo motor in a transmission manner, wherein the fan blade is arranged on the outer side of the box body.

Preferably, the heating device further comprises a control box, the control box is fixed on the side edge of the box body, and the driving part, the heating assembly, the feeding assembly and the air supply assembly are respectively connected with the control box.

Preferably, in order to facilitate the carrying and moving of the whole equipment, the bottom of the box body is provided with a plurality of foot seats and casters.

The utility model discloses following beneficial effect has:

1. the puffing discharging component is arranged to realize feeding, so that the material can be heated uniformly and for a longer time, and the puffed product has good uniformity, good taste and high customer satisfaction;

2. through the arrangement of the storage bin and the feeding component, the automatic feeding of materials can be realized, the manual participation is not needed, the automation degree is high, the production efficiency is high, the structure is simple, and the operation is convenient and rapid;

3. by arranging the air supply assembly, hot air in the box body can better circularly flow, and the puffing effect and the puffing efficiency are further improved;

4. through set up the filtration hole and set up waste material box in the below of filtering the hole at the end of drum sieve, can sieve the beans of dying of surplus in the drum sieve with the residue, carry out the autosegregation of finished product and dead beans, improve the finished product puffed rice quality of output, customer satisfaction is high, improves customer edible experience.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a front view of fig. 1.

Fig. 3 is a schematic diagram of the internal structure of the present invention.

Fig. 4 is a schematic perspective view of the bulking discharge assembly.

Fig. 5 is a schematic perspective view of the storage bin.

Fig. 6 is a schematic perspective view of the feeding member.

Fig. 7 is a schematic perspective view of the blowing assembly.

Description of the main component symbols: 1. a box body; 11. a foot seat; 12. a caster wheel; 201. an air inlet hole; 202. a filtration pore; 21. a drum screen; 210. a feeding pipe; 211. a first cylindrical portion; 212. a second cylinder part; 213. a third cylinder part; 22. a drive member; 221. a drive motor; 222. a first gear; 223. a second gear; 224. a drive belt; 23. a helical blade; 31. a fin heating tube; 32. a cavity temperature measuring probe; 33. a heating tube temperature measuring probe; 41. a storage bin; 411. a support; 412. a filter screen; 413. a material leakage port; 414. a bin cover; 415. a material level visual window; 42. a feeding part; 421. a material receiving box; 422. a feeding motor; 423. a feeding pipe; 424. a feed screw; 425. a material receiving port; 51. a discharge chute; 52. a waste bin; 61. a servo motor; 610. a support frame; 62. a rotating shaft; 620. a bearing seat; 63. a wind wheel; 64. a fan blade; 65. a pulley; 66. a belt; 7. a control box.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

As shown in fig. 1-7, the utility model discloses a gas explosion machine, include:

a box body 1;

the puffing and discharging assembly comprises a rotary screen 21, a driving part 22 and a spiral blade 23, wherein the rotary screen 21 is rotatably arranged above the inner part of the box body 1, the driving part 22 is connected with the rotary screen 21 and is used for driving the rotary screen to rotate along the axis, and the spiral blade 23 is fixedly arranged in the rotary screen 21 and is used for conveying materials from a feeding side to a discharging side;

the heating component is arranged below the drum screen 21 and used for heating the air in the box body 1;

the feeding assembly is arranged on one side of the box body 1 and communicated with the feeding side of the drum screen 21;

and the discharging component is arranged on the other side of the box body 1 and communicated with the discharging side of the drum screen 21.

The feeding assembly comprises a storage bin 41 and a feeding part 42 arranged below the storage bin 41. The storage bin 41 is fixed on the side of the box body 1 through a support 411, a filter screen 412 is arranged at the feed inlet at the top of the storage bin 41, and a material leakage port 413 is arranged at the bottom of the storage bin. Preferably, a bin cover 414 is arranged at the top of the feeding hole of the storage bin 41, and a material level visible window 415 is arranged on the side wall surface. The feeding unit 42 includes a material receiving box 421, a feeding motor 422 disposed at one side of the material receiving box 421, a feeding pipe 423 disposed at the other side of the material receiving box 421 and connected to the material receiving box 421, and a feeding screw 424 for feeding the material in the material receiving box 421 into the feeding pipe 423. The top of the material receiving box 421 is provided with a material receiving opening 425 for abutting against the material leakage opening 413, one end of a feeding screw 424 is connected with the shaft end of a feeding motor 422, the other end of the feeding screw extends into a feeding pipe 423, and the tail end of the feeding pipe 423 is communicated with the feeding side of the drum screen 21.

The driving part 22 includes a driving motor 221, a first gear 222, a second gear 223, and a driving belt 224. One end of the feed side of the trommel 21 is fixedly communicated with a feed pipe 210, and the feed pipe 210 is sleeved outside the feed pipe 423. The driving motor 221 is fixed on the side of the box body 1, the first gear 222 is fixed on the shaft end of the driving motor 221, the second gear 223 is fixed on the outer side of the feeding pipe 210, and two ends of the transmission belt 224 are respectively in transmission connection with the first gear 222 and the second gear 223.

Preferably, the drum screen 21 includes a first drum part 211, a second drum part 212, and a third drum part 213, which are connected in sequence. The first cylinder portion 211 is located inside the box body 1 and has a plurality of air inlet holes 201 arranged in an array on the surface thereof, and the third cylinder portion 213 is located outside the box body 1 and has a plurality of filter holes 202 arranged in an array on the surface thereof. The size of the air inlet hole 201 is smaller than the grain diameter of the corn, so that the corn is prevented from falling to the bottom of the box body 2 before being popped into popcorn. The filtering holes 202 have a size larger than the corn size but smaller than the popcorn size, and serve to screen the remaining dead beans from the residue in the drum screen 21 for automatic separation of the finished product and the dead beans.

Preferably, the discharging assembly comprises a discharging chute 51 and a waste material box 52, the discharging chute 51 is fixedly arranged at the side of the box body 1 and is communicated with the end part of the third barrel part 213, and the waste material box 52 is arranged at the bottom of the third barrel part 213.

The heating component comprises at least two groups of fin heating tubes 31 fixed in the box body 1, one or more cavity temperature measuring probes 32 and one or more heating tube temperature measuring probes 33 fixed on the side wall of the box body 1.

Preferably, the wind power generation device further comprises a wind supply assembly, wherein the wind supply assembly comprises a servo motor 61 and one or more groups of wind wheel components, and the servo motor 61 is fixed on the side of the box body 1 through a support frame 610. The wind wheel component comprises a rotating shaft 62, at least two supporting bearing seats 620 arranged on the rotating shaft 62, a wind wheel 63 fixed on the rotating shaft 62, a fan blade 64 arranged at one end of the rotating shaft 62, a belt pulley 65 arranged at the other end of the rotating shaft 62 and a belt 66 used for driving and connecting the belt pulley 65 and the shaft end of the servo motor 61, wherein the fan blade 64 is arranged outside the box body 1.

Preferably, the device also comprises a control box 7, wherein the control box 7 is fixed on the side of the box body 1, and the driving part 22, the heating component, the feeding component and the air supply component are respectively connected with the control box 7.

Preferably, the bottom of the case 1 is provided with a plurality of pedestals 11 and casters 12.

The utility model discloses a theory of operation does: the corn passes through the storage bin 41, the corn is conveyed into the drum screen 21 by the feeding screw 424, the air in the cavity is heated by the two groups of fin heating pipes 31, the hot air in the cavity is driven to circularly flow by the rotation of the wind wheel 63, and the hot air enters the interior of the drum screen 21 through the air inlet holes 201 on the surface of the drum screen 21 to puff the corn; the rotary screen 21 rotates to enable the corns to be rapidly and uniformly heated and puffed in the rotary screen 21, the corns are sent out along with the helical blades 23 inside the rotary screen 21 in the outlet direction, the remaining dead beans and residues in the rotary screen 21 are screened out through the filtering holes 202 in the outlet position of the rotary screen 21 and fall into the waste material box 52, the finished products and the dead beans are automatically separated, and the finished popcorn products are sent out from the discharging groove 51.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A gas explosion machine, comprising:

a box body;

2. A gas explosion machine as defined in claim 1, wherein: the feeding component comprises a storage bin and a feeding component arranged below the storage bin, the storage bin is fixed on the side of a box body through a support, a filter screen is arranged at the position of a feeding port at the top of the storage bin, a leakage port is formed in the bottom of the storage bin, the feeding component comprises a material receiving box and a feeding motor arranged on one side of the material receiving box and is arranged on the other side of the material receiving box, a feeding screw rod used for conveying materials in the material receiving box into the feeding pipe is arranged on the other side of the material receiving box, a material receiving port used for butt joint of the leakage port is formed in the top of the material receiving box, one end of the feeding screw rod is connected with the shaft end of the feeding motor, the other end of the feeding screw rod extends into the feeding pipe, and the tail end of the feeding pipe is communicated with the feeding side of the drum screen.

3. A gas explosion machine as defined in claim 2, wherein: the top of the feed inlet of the storage bin is provided with a bin cover, and a material level visual window is arranged on the side wall surface.

4. A gas explosion machine as defined in claim 2, wherein: the driving part comprises a driving motor, a first gear, a second gear and a transmission belt, one end of the feeding side of the rotary screen is fixedly communicated with a feeding pipe, the feeding pipe is sleeved on the outer side of the feeding pipe, the driving motor is fixed on the side edge of the box body, the first gear is fixed at the shaft end of the driving motor, the second gear is fixed on the outer side of the feeding pipe, and two ends of the transmission belt are in transmission connection with the first gear and the second gear respectively.

5. A gas explosion machine as defined in claim 1, wherein: the drum screen comprises a first drum part, a second drum part and a third drum part which are sequentially connected, wherein the first drum part is positioned in the box body, a plurality of air inlet holes are formed in the surface array of the first drum part, and the third drum part is positioned on the outer side of the box body, and a plurality of filtering holes are formed in the surface array of the third drum part.

6. A gas explosion machine according to claim 5, wherein: the discharging assembly comprises a discharging groove and a waste material box, the discharging groove is fixedly arranged on the side edge of the box body and communicated with the end part of the third barrel part, and the waste material box is arranged at the bottom of the third barrel part.

7. A gas explosion machine as defined in claim 1, wherein: the heating assembly comprises at least two groups of fin heating tubes fixed in the box body, and one to more cavity temperature measuring probes and one to more heating tube temperature measuring probes fixed on the side wall of the box body.

8. A gas explosion machine as defined in claim 1, wherein: still include the air supply subassembly, the air supply subassembly include servo motor and one to many groups wind wheel parts, servo motor pass through the support frame and fix the box side, the wind wheel part include the pivot, establish two at least support bearing frame of pivot, fix change epaxial wind wheel, install the fan blade of pivot one end, install the belt pulley of the pivot other end and be used for with the belt that belt pulley and servo motor's axle head transmission are connected, the fan blade establish the box outside.

9. A gas explosion machine as defined in claim 8, wherein: the heating box is characterized by further comprising a control box, wherein the control box is fixed on the side edge of the box body, and the driving part, the heating assembly, the feeding assembly and the air supply assembly are respectively connected with the control box.

10. A gas explosion machine as defined in claim 1, wherein: the bottom of the box body is provided with a plurality of foot seats and trundles.