CN218189657U

CN218189657U - Reaction unit is used in preparation of function sugar

Info

Publication number: CN218189657U
Application number: CN202222524237.2U
Authority: CN
Inventors: 杨荣玉; 王帅; 刘纪群; 孙怀利; 刘纪超; 王玉仙
Original assignee: Shandong Jintaihe Biotechnology Co ltd
Current assignee: Shandong Jintaihe Biotechnology Co ltd
Priority date: 2022-09-22
Filing date: 2022-09-22
Publication date: 2023-01-03
Anticipated expiration: 2032-09-22

Abstract

The utility model discloses a reaction unit for functional sugar preparation relates to functional sugar preparation technical field, including reation kettle, reation kettle lateral wall face fixed mounting has the inlet pipe, reation kettle lateral wall face just is located the inlet pipe below and is equipped with the level gauge, the utility model discloses a bearing box, branch, fixed gear, first puddler and running gear among the multiterminal stirring subassembly are under the drive of first motor for first puddler carries out the rotation and carries out fore-and-aft mixing stirring to hydrolysate and neutralizer with the mode of revolution, hungry hollow rod, second puddler, second driven gear, second motor, bull stick, second driving gear in the cooperation auxiliary mixing portion, make the second puddler carry out horizontal mixing stirring with the mode of rotation and revolution to hydrolysate and neutralizer, thereby make hydrolysate and neutralizer diversely carry out the mixing stirring and accomplish the neutralization reaction, improve the mixing stirring work efficiency of hydrolysate and neutralizer.

Description

Reaction unit is used in preparation of function sugar

Technical Field

The utility model relates to a functional sugar preparation technical field specifically is a reaction unit is used in functional sugar preparation.

Background

The functional sugar comprises functional oligosaccharide, functional dietary fiber and functional sugar alcohol, the functional sugar alcohol comprises xylitol and the like, in the production process of the xylitol, corncobs are firstly hydrolyzed to produce hydrolysate, a catalyst, namely sulfuric acid, is added during hydrolysis, the sulfuric acid exists in the hydrolysate after hydrolysis, but in the production process, the sulfuric acid needs to be removed, so that a neutralizer needs to be added into the hydrolysate for neutralization reaction, and the neutralization reaction needs to be completed by a reaction kettle; when the neutralization reaction is completed by the existing reaction kettle, the mixing operation is completed only through one stirring rod, so that the bottom layer in the reaction kettle can not be well mixed and stirred easily, and the stirring mode of one stirring rod is single, so that the hydrolysate and the neutralizer can not be fully mixed and reacted, and the mixing and stirring efficiency of the hydrolysate and the neutralizer is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a reaction unit for functional sugar preparation has solved current reation kettle and has accomplished the mixing operation in the completion and the reaction, only accomplishes the mixing operation through a puddler, leads to the easy not good mixing stirring of bottom in the reation kettle to the stirring mode of a puddler is single, thereby causes hydrolysate and neutralizer not enough intensive mixing reaction, to the technical problem that makes the mixed stirring work efficiency reduction of hydrolysate and neutralizer.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a reaction unit for functional sugar preparation, includes reation kettle, reation kettle lateral wall face fixed mounting has the inlet pipe, reation kettle lateral wall face and be located the inlet pipe below and be equipped with the level gauge, reation kettle lower wall face is equipped with the discharging pipe, reation kettle goes up wall fixed mounting outward and has U type frame, the mounting hole has been seted up to the wall on the reation kettle, be equipped with multi-end stirring subassembly between mounting hole and the U type frame, fixed mounting has first motor on the lateral wall face in the U type frame, first motor drive end fixed mounting has first driving gear, install first driven gear on the multi-end stirring subassembly, first driving gear is connected with first driven gear meshing, fixed mounting has the controller on the outer another lateral wall face of reation kettle.

Preferably, multiterminal stirring subassembly is including bearing box, fixed mounting has first bearing in the mounting hole, bearing box fixed mounting is in first bearing inner circle, first driven gear fixed mounting is on bearing box outer wall, horizontal end lower wall face center department fixed mounting of U type frame has branch, the branch lower extreme runs through bearing box and fixed gear, a pair of through hole has been seted up to bearing box lower wall face, fixed mounting has the second bearing in the through hole, second bearing inner circle fixed mounting has first puddler, first puddler upper end is located bearing box and fixed mounting has a rotating gear, rotating gear is connected with the fixed gear meshing, be equipped with supplementary mixing portion on the bearing box.

Preferably, supplementary mixing portion is including hollow rod, hollow rod fixed mounting is in bearing box lower wall face center department, hollow rod lower extreme is closed structure, the preformed hole has been seted up on the hollow rod lateral wall face, fixed mounting has the third bearing in the preformed hole, third bearing inner circle fixed mounting and second puddler, second puddler one end is located hollow rod and fixed mounting has the second driven gear, bearing box lower wall face fixed mounting has the second motor, second motor drive end runs through bearing box lower wall and is located hollow rod, fixed mounting has the bull stick on the second motor drive end, bull stick lower extreme fixed mounting has the second driving gear, second driven gear is connected with the meshing of second driving gear.

Preferably, the second driven gear and the second driving gear are both in a bevel gear structure.

Preferably, the first driving gear and the first driven gear are both in a bevel gear structure.

Preferably, a scraper is fixedly arranged on the side wall surface of the bearing box and positioned in the reaction kettle.

Preferably, the feeding pipe and the discharging pipe are respectively provided with an electromagnetic valve.

Advantageous effects

The utility model provides a reaction unit is used in preparation of functional sugar, solved current reation kettle and in the completion with the reaction, only accomplish mixed work through a puddler, lead to the easy not to obtain good mixed stirring of bottom in the reation kettle, and the stirring mode of a puddler is single, thereby cause hydrolysate and neutralizer not enough intensive mixing reaction, to the technical problem that makes the mixed stirring work efficiency of hydrolysate and neutralizer reduce, the utility model discloses a bearing box in the multiterminal stirring subassembly, branch, fixed gear, first puddler and transmitting gear are under the drive of first motor, make first puddler carry out rotation and revolution's mode and carry out fore-and-aft mixed stirring to hydrolysate and neutralizer, the hungry hollow rod in the cooperation auxiliary mixing portion, the second puddler, the second driven gear, the second motor, the bull stick, the second driving gear for the second puddler carries out horizontal mixed stirring with rotation and revolution's mode to hydrolysate and neutralizer, thereby make mixed stirring accomplish neutralization reaction with the hydrolysate, improve the mixed stirring work efficiency of hydrolysate and neutralizer.

Drawings

Fig. 1 is a schematic structural diagram of a reaction device for preparing functional sugar according to the present invention.

In the figure: 1. a reaction kettle; 2. a feed pipe; 3. a liquid level meter; 4. a discharge pipe; 5. a U-shaped frame; 6. a first motor; 7. a first drive gear; 8. a first driven gear; 9. a controller; 10. a carrying case; 11. a strut; 12. fixing a gear; 13. a first stirring rod; 14. a rotating gear; 15. a hollow shaft; 16. a second stirring rod; 17. a second driven gear; 18. a second motor; 19. a rotating rod; 20. a second driving gear; 21. a squeegee; 22. an electromagnetic valve.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: the utility model provides a reaction unit for functional sugar preparation, including reation kettle 1, reation kettle 1 side wall face fixed mounting has inlet pipe 2, reation kettle 1 side wall face just is located inlet pipe 2 below and is equipped with level gauge 3, reation kettle 1 lower wall face is equipped with discharging pipe 4, reation kettle 1 outer wall fixed mounting has U type frame 5, the mounting hole has been seted up to reation kettle 1 upper wall face, be equipped with the multiterminal stirring subassembly between mounting hole and the U type frame 5, fixed mounting has first motor 6 on the U type frame 5 inner wall face, first motor 6 drive end fixed mounting has first driving gear 7, install first driven gear 8 on the multiterminal stirring subassembly, first driving gear 7 is connected with the meshing of first driven gear 8, fixed mounting has controller 9 on the outer another side wall face of reation kettle 1. In xylitol raw materials and the neutralizer after the hydrolysis got into reation kettle 1 through inlet pipe 2, provide power through first motor 6 for multiterminal stirring subassembly stirs xylitol raw materials and neutralizer after the hydrolysis in reation kettle 1, realizes the multiterminal position and mixes the stirring, improves the intensive mixing efficiency of xylitol raw materials and neutralizer after the hydrolysis, and the solution volume of reation kettle 1 can be observed to level gauge 3.

Further, multiterminal stirring subassembly includes bearing box 10, fixed mounting has first bearing in the mounting hole, bearing box 10 fixed mounting is in first bearing inner circle, 8 fixed mounting of first driven gear are on bearing box 10 outer wall, 5 horizontal end lower wall face center department fixed mounting of U type frame has branch 11, branch 11 lower extreme runs through bearing box 10 and fixed gear 12, a pair of through hole has been seted up to bearing box 10 lower wall face, fixed mounting has the second bearing in the through hole, second bearing inner circle fixed mounting has first puddler 13, first puddler 13 upper end is located bearing box 10 and fixed mounting has rotating gear 14, rotating gear 14 is connected with the meshing of fixed gear 12, be equipped with the auxiliary mixing portion on the bearing box 10. The first motor 6 drives the first driving gear 7 to rotate, the first driving gear 7 is meshed with the first driven gear 8, so that the first driven gear 8 drives the bearing box 10 to rotate, the bearing box 10 drives the first stirring rod 13 to revolve around the circle center of the bearing box 10, and during rotation, the rotating gear 14 is meshed with the fixed gear 12 and is fixedly arranged on the fixed gear 12, so that the rotating gear 14 rotates, rotation of the first stirring rod 13 is achieved, and the stirring efficiency of the first stirring rod 13 on the hydrolyzed xylitol raw material and a neutralizer is improved.

Further, supplementary mixed portion includes hollow rod 15, hollow rod 15 fixed mounting is in bearing box 10 lower wall face center department, hollow rod 15 lower extreme is closed structure, the preformed hole has been seted up on the hollow rod 15 side wall face, fixed mounting has the third bearing in the preformed hole, third bearing inner circle fixed mounting and

second puddler

16, 16 one end of second puddler is located hollow rod 15 and fixed mounting has second driven gear 17, lower wall face fixed mounting has second motor 18 in

bearing box

10, 18 drive ends of second motor run through bearing box 10 lower wall face and be located hollow rod 15, fixed mounting has bull stick 19 on 18 drive ends of second motor, 19 lower extreme fixed mounting of bull stick has second driving gear 20, second driven gear 17 is connected with the meshing of second driving gear 20. The driving end of the second motor 18 drives the rotating rod 19 to rotate, the rotating rod 19 drives the second driving gear 20 to rotate, the second driving gear 20 is meshed with the second driven gear 17 to be connected, the second stirring rod 16 is further made to rotate, the bearing box 10 rotates, the second stirring rod 16 rotates, and meanwhile, the second driving gear 20 also revolves around the circle center of the bearing box 10, the hydrolyzed xylitol raw material and the neutralizer at the bottom of the reaction kettle 1 are transversely mixed and stirred, and the mixing working efficiency of the hydrolyzed xylitol raw material and the neutralizer is improved

Further, the second driven gear 17 and the second driving gear 20 are both of a bevel gear structure. The second driven gear 17 and the second driving gear 20 indirectly change the driving direction of the driving end of the second motor 18.

Further, the first driving gear 7 and the first driven gear 8 are both of a bevel gear structure. The first driven gear 8 and the first driving gear 7 indirectly change the driving direction of the driving end of the first motor 6.

Furthermore, a scraper 21 is fixedly installed on the side wall surface of the carrying box 10 and in the reaction kettle 1. The scraper 21 is used for cleaning the inner wall of the reaction kettle 1 and preventing the hydrolyzed xylitol raw material and the neutralizer from hanging on the wall.

Furthermore, electromagnetic valves 22 are respectively provided on the feed pipe 2 and the discharge pipe 4. The solenoid valve 22 is used for controlling the feeding and discharging of the feeding pipe 2 and the discharging pipe 4.

The detailed connection means is a technique known in the art, and the following mainly describes the working principle and process, and the specific operation is as follows.

Example (b): as can be seen from the attached drawings of the specification, the first motor 6, the second motor 18 and the electromagnetic valve 22 are respectively electrically connected with the controller 9, when in use, the hydrolyzed xylitol raw material and the neutralizer are introduced into the reaction kettle 1, at this time, the first motor 6 is started, the first motor 6 drives the end to rotate, and then drives the first driving gear 7 to rotate, because the first driving gear 7 is meshed with the first driven gear 8, and then the first driven gear 8 drives the bearing box 10 to rotate, the bearing box 10 drives the first stirring rod 13 to revolve around the center of the circle of the bearing box 10, when in rotation, because the rotating gear 14 is meshed with the fixed gear 12, and the fixed gear 12 is fixed, and then the rotating gear 14 rotates, thereby implementing the rotation of the first stirring rod 13, at this time, the first stirring rod 13 performs longitudinal mixing stirring on the hydrolyzed xylitol raw material and the neutralizer, the second motor 18 is started, the second motor 18 drives the end to rotate the rotating rod 19, the rotating rod 19 drives the second driving gear 20 to rotate, the second driving gear 20 is meshed with the second driven gear 17, and then further enables the hydrolyzed xylitol raw material and the neutralizer to perform longitudinal mixing stirring and stirring on the discharging pipe 16, and then the xylitol raw material discharging pipe is opened, and the mixing tank 1, and then the hydrolysis solution in the reaction kettle 1 is subjected to perform horizontal discharging and discharging of the mixing tank, and then the hydrolysis solution, and the mixing tank 1 is performed by taking the stirring rod 16, and discharging of the stirring rod 16.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.

Claims

1. The utility model provides a reaction unit for preparation of functional sugar, includes reation kettle (1), its characterized in that, reation kettle (1) side wall face fixed mounting has inlet pipe (2), reation kettle (1) side wall face just is located inlet pipe (2) below and is equipped with level gauge (3), reation kettle (1) lower wall face is equipped with discharging pipe (4), reation kettle (1) outer upper wall face fixed mounting has U type frame (5), the mounting hole has been seted up to reation kettle (1) upper wall face, be equipped with multi-end stirring subassembly between mounting hole and U type frame (5), fixed mounting has first motor (6) on the U type frame (5) inner wall face, first motor (6) drive end fixed mounting has first driving gear (7), install first driven gear (8) on the multi-end stirring subassembly, first driving gear (7) are connected with first driven gear (8) meshing, fixed mounting has controller (9) on reation kettle (1) outer another side wall face.

2. The reaction device for preparing functional sugar as claimed in claim 1, wherein the multi-end stirring assembly comprises a bearing box (10), a first bearing is fixedly installed in the mounting hole, the bearing box (10) is fixedly installed in a first bearing inner ring, a first driven gear (8) is fixedly installed on an outer wall surface of the bearing box (10), a supporting rod (11) is fixedly installed at the center of a lower wall surface of the transverse end of the U-shaped frame (5), the lower end of the supporting rod (11) penetrates through the bearing box (10) and is fixedly installed with a fixed gear (12), a pair of through holes are formed in the lower wall surface of the bearing box (10), a second bearing is fixedly installed in each through hole, a first stirring rod (13) is fixedly installed in the inner ring of the second bearing, a rotating gear (14) is fixedly installed at the upper end of the first stirring rod (13) and is located in the bearing box (10), the rotating gear (14) is meshed with the fixed gear (12), and an auxiliary mixing portion is arranged on the bearing box (10).

3. The reaction device for preparing functional sugar as claimed in claim 2, wherein the auxiliary mixing portion comprises a hollow rod (15), the hollow rod (15) is fixedly installed at the center of a lower wall surface of the bearing box (10), the lower end of the hollow rod (15) is of a closed structure, a reserved hole is formed in a side wall surface of the hollow rod (15), a third bearing is fixedly installed in the reserved hole, an inner ring of the third bearing is fixedly installed on the second stirring rod (16), one end of the second stirring rod (16) is located in the hollow rod (15) and is fixedly installed with a second driven gear (17), a second motor (18) is fixedly installed on the lower wall surface in the bearing box (10), a driving end of the second motor (18) penetrates through the lower wall surface of the bearing box (10) and is located in the hollow rod (15), a rotating rod (19) is fixedly installed on the driving end of the second motor (18), a second driving gear (20) is fixedly installed at the lower end of the rotating rod (19), and the second driven gear (17) is meshed with the second driving gear (20).

4. The reaction device for preparing functional sugar according to claim 3, wherein the second driven gear (17) and the second driving gear (20) are both of a bevel gear structure.

5. The reaction device for preparing functional sugar according to claim 1, wherein the first driving gear (7) and the first driven gear (8) are both of a bevel gear structure.

6. The reaction device for preparing functional sugar according to claim 2, wherein a scraper (21) is fixedly arranged on the side wall surface of the bearing box (10) and positioned in the reaction kettle (1).

7. The reaction apparatus for functional sugar preparation according to claim 1, wherein the feed pipe (2) and the discharge pipe (4) are respectively provided with an electromagnetic valve (22).