CN221889878U - A uniformly mixed reaction tank - Google Patents
A uniformly mixed reaction tank Download PDFInfo
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- CN221889878U CN221889878U CN202323469911.2U CN202323469911U CN221889878U CN 221889878 U CN221889878 U CN 221889878U CN 202323469911 U CN202323469911 U CN 202323469911U CN 221889878 U CN221889878 U CN 221889878U
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 24
- 238000003756 stirring Methods 0.000 claims description 32
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 16
- 239000000376 reactant Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及反应罐技术领域,尤其涉及一种均匀混合的反应罐。The utility model relates to the technical field of reaction tanks, in particular to a reaction tank for uniform mixing.
背景技术Background Art
在有机硅的生产过程中,需要多种反应物进行均匀混合,在适当的温度下以及均匀混合下,产生化学发生,传统上都是直接从上端倒入反应罐内,进料口的位置仅有上端,如果分层添加反应物时,最后添加的和最开始添加的,需要搅拌适当的时间才能使得全部的反应物混合均匀,而且有些反应物一旦接触就产生化学作用的,如果投放的间隔有点长,就容易使得相互之间反应发生变化,影响反应的结果,反应结构影响最终的反应成品。In the production process of silicone, multiple reactants need to be evenly mixed, and chemical reactions will occur under appropriate temperature and uniform mixing. Traditionally, they are poured directly into the reaction tank from the top, and the feed port is only located at the top. If the reactants are added in layers, the last and the first ones need to be stirred for an appropriate time to make all the reactants mixed evenly. In addition, some reactants will produce chemical reactions once they come into contact. If the interval between additions is a bit long, it is easy to cause changes in the reactions between each other, affecting the results of the reaction. The reaction structure affects the final reaction product.
现有的技术存在以下问题:The existing technology has the following problems:
经过检索后发现,公开号为CN212092242U,名称为一种混合均匀的化学反应罐,包括:罐体、中心进料管、进液管、橡胶密封塞、伸缩装置、若干个折形搅拌架和与外部驱动电机相连接的连接架,所述中心进料管贯穿所述罐体下端中心处、且外侧表面加工有若干个进液口,所述进液管位于所述罐体下方、且一端伸入所述中心进料管内,该混合均匀的化学反应罐为一种通过中间进料,实现反应物的均匀混合,便于搅拌,促进反应进行,但是,先投放的物料位于底部,后投放的物料位于顶部,使得顶部物料与底部物料不便于进行接触反应,因此还可以进一步作出改进。After searching, it was found that the publication number is CN212092242U, and the name is a uniformly mixed chemical reaction tank, including: a tank body, a central feed pipe, a liquid inlet pipe, a rubber sealing plug, a telescopic device, a plurality of folded stirring frames and a connecting frame connected to an external drive motor, the central feed pipe runs through the center of the lower end of the tank body, and the outer surface is processed with a plurality of liquid inlets, the liquid inlet pipe is located below the tank body, and one end extends into the central feed pipe. The uniformly mixed chemical reaction tank is a kind of intermediate feeding to achieve uniform mixing of reactants, facilitate stirring, and promote reaction. However, the material put in first is located at the bottom, and the material put in later is located at the top, which makes it inconvenient for the top material and the bottom material to contact and react, so further improvements can be made.
我们为此,提出了一种均匀混合的反应罐解决上述弊端。To this end, we proposed a uniformly mixed reaction tank to solve the above-mentioned drawbacks.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种均匀混合的反应罐。The utility model aims to solve the shortcomings in the prior art and proposes a uniformly mixed reaction tank.
为了实现上述目的,本实用新型采用了如下技术方案:一种均匀混合的反应罐,包括罐体,所述罐体的顶部固定安装有固定架,所述固定架的顶部固定安装有电机,所述电机的输出端贯穿固定架的顶部连接有联轴器,所述联轴器的一端连接有第一转动杆,所述第一转动杆的一端贯穿罐体的顶部,所述第一转动杆的侧壁上固定安装有连接杆,所述连接杆的顶部轴承转动连接有第三转动杆,所述第三转动杆的侧壁上分别固定安装有第二齿轮与第三齿轮,所述第二齿轮啮合连接有齿牙,所述齿牙环形阵列于罐体的内壁上,所述第三齿轮分别啮合连接有第四齿轮与第五齿轮,所述第四齿轮通过转轴贯穿第一连接杆连接有第一螺旋蛟龙叶片,所述第五齿轮通过转轴贯穿第一连接杆连接有第二螺旋蛟龙叶片,所述第一转动杆的侧壁连接有第二连接杆,所述第二连接杆上设置有搅拌组件。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a uniformly mixed reaction tank comprises a tank body, a fixing frame is fixedly installed on the top of the tank body, a motor is fixedly installed on the top of the fixing frame, the output end of the motor passes through the top of the fixing frame and is connected to a coupling, one end of the coupling is connected to a first rotating rod, one end of the first rotating rod passes through the top of the tank body, a connecting rod is fixedly installed on the side wall of the first rotating rod, a third rotating rod is rotatably connected to the top bearing of the connecting rod, a second gear and a third gear are respectively fixedly installed on the side walls of the third rotating rod, the second gear is meshedly connected with teeth, the teeth are annularly arrayed on the inner wall of the tank body, the third gear is respectively meshedly connected with a fourth gear and a fifth gear, the fourth gear passes through the first connecting rod through a rotating shaft and is connected to a first spiral dragon blade, the fifth gear passes through the first connecting rod through a rotating shaft and is connected to a second spiral dragon blade, the side wall of the first rotating rod is connected to a second connecting rod, and a stirring assembly is arranged on the second connecting rod.
优选的,所述搅拌组件包括有第二转动杆、第一齿轮、搅拌框、搅拌杆,所述第二转动杆轴承转动安装于第二连接杆上,所述第二连接杆的顶端与第一齿轮固定连接,所述第一齿轮与齿牙啮合连接,所述第二转动杆的底端与搅拌框连接,所述搅拌杆与搅拌框固定连接。Preferably, the stirring assembly includes a second rotating rod, a first gear, a stirring frame, and a stirring rod. The second rotating rod bearing is rotatably installed on the second connecting rod. The top end of the second connecting rod is fixedly connected to the first gear. The first gear is meshingly connected to the teeth. The bottom end of the second rotating rod is connected to the stirring frame, and the stirring rod is fixedly connected to the stirring frame.
优选的,所述罐体的底部设置有出料口。Preferably, a discharge port is provided at the bottom of the tank body.
优选的,所述罐体的侧壁上设置有入料口。Preferably, a feed inlet is provided on the side wall of the tank body.
优选的,所述罐体的底部环形阵列有支架。Preferably, the bottom annular array of the tank body has brackets.
优选的,所述出料口上安装有电磁阀。Preferably, a solenoid valve is installed on the discharge port.
与现有技术相比,本实用新型的有益效果是;Compared with the prior art, the beneficial effects of the utility model are:
(1)、本实用新型,采用了齿牙、第二齿轮、第三齿轮、第四齿轮、第一螺旋蛟龙叶片、第二螺旋蛟龙叶片,电机通过第一转动杆带动第一连接杆转动,第二齿轮与齿牙啮合,使得第二齿轮转动,第二齿轮通过第三齿轮带动第四齿轮与第五齿轮转动,从而带动第一螺旋蛟龙叶片与第二螺旋蛟龙叶片转动,从而达到以第一转动杆为中心轴转动的同时,第一螺旋蛟龙叶片与第二螺旋蛟龙叶片形成自转将底部的物料向上翻动,使得底部的物料能与最上方的物料进行充分的搅拌。(1) The utility model adopts teeth, a second gear, a third gear, a fourth gear, a first spiral dragon blade, and a second spiral dragon blade. The motor drives the first connecting rod to rotate through the first rotating rod. The second gear is engaged with the teeth to rotate the second gear. The second gear drives the fourth gear and the fifth gear to rotate through the third gear, thereby driving the first spiral dragon blade and the second spiral dragon blade to rotate. Therefore, while the first rotating rod is rotated as the central axis, the first spiral dragon blade and the second spiral dragon blade form self-rotation to flip the material at the bottom upward, so that the material at the bottom can be fully mixed with the material at the top.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.
图1为本实用新型提出的一种均匀混合的反应罐的结构示意图;FIG1 is a schematic structural diagram of a uniformly mixed reaction tank proposed by the present invention;
图2为本实用新型提出的齿牙的结构示意图;FIG2 is a schematic diagram of the structure of the tooth proposed in the utility model;
图3为本实用新型提出的图1中A处放大的结构示意图。FIG3 is an enlarged schematic structural diagram of point A in FIG1 proposed by the present invention.
图例说明:Legend:
1、罐体;2、固定架;3、电机;4、联轴器;5、第一转动杆;6、第一连接杆;7、第二连接杆;8、搅拌组件;81、第二转动杆;82、第一齿轮;83、搅拌框;84、搅拌杆;9、齿牙;10、第二齿轮;11、第三转动杆;12、第三齿轮;13、第四齿轮;14、第五齿轮;15、入料口;16、出料口;17、支架;18、第一螺旋蛟龙叶片;19、第二螺旋蛟龙叶片;20、电磁阀。1. Tank body; 2. Fixed frame; 3. Motor; 4. Coupling; 5. First rotating rod; 6. First connecting rod; 7. Second connecting rod; 8. Stirring assembly; 81. Second rotating rod; 82. First gear; 83. Stirring frame; 84. Stirring rod; 9. Teeth; 10. Second gear; 11. Third rotating rod; 12. Third gear; 13. Fourth gear; 14. Fifth gear; 15. Feed inlet; 16. Feed outlet; 17. Bracket; 18. First spiral dragon blade; 19. Second spiral dragon blade; 20. Solenoid valve.
具体实施方式DETAILED DESCRIPTION
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
请参照图1-3,一种均匀混合的反应罐,包括罐体1,罐体1的顶部固定安装有固定架2,固定架2的顶部固定安装有电机3,电机3的输出端贯穿固定架2的顶部连接有联轴器4,联轴器4的一端连接有第一转动杆5,第一转动杆5的一端贯穿罐体1的顶部,第一转动杆的侧壁上固定安装有连接杆,连接杆的顶部轴承转动连接有第三转动杆11,第三转动杆11的侧壁上分别固定安装有第二齿轮10与第三齿轮12,第二齿轮10啮合连接有齿牙9,齿牙9环形阵列于罐体1的内壁上,第三齿轮12分别啮合连接有第四齿轮13与第五齿轮14,第四齿轮13通过转轴贯穿第一连接杆6连接有第一螺旋蛟龙叶片18,第五齿轮14通过转轴贯穿第一连接杆6连接有第二螺旋蛟龙叶片19,第一转动杆5的侧壁连接有第二连接杆7,第二连接杆7上设置有搅拌组件8。Please refer to Figures 1-3, a uniformly mixed reaction tank includes a tank body 1, a fixing frame 2 is fixedly installed on the top of the tank body 1, a motor 3 is fixedly installed on the top of the fixing frame 2, the output end of the motor 3 passes through the top of the fixing frame 2 and is connected to a coupling 4, one end of the coupling 4 is connected to a first rotating rod 5, one end of the first rotating rod 5 passes through the top of the tank body 1, a connecting rod is fixedly installed on the side wall of the first rotating rod, the top bearing of the connecting rod is rotatably connected to a third rotating rod 11, and the side walls of the third rotating rod 11 are respectively fixedly installed There are a second gear 10 and a third gear 12. The second gear 10 is meshed with teeth 9, and the teeth 9 are arranged in a ring array on the inner wall of the tank body 1. The third gear 12 is meshed with a fourth gear 13 and a fifth gear 14 respectively. The fourth gear 13 is connected to the first spiral dragon blade 18 through the rotating shaft penetrating the first connecting rod 6. The fifth gear 14 is connected to the second spiral dragon blade 19 through the rotating shaft penetrating the first connecting rod 6. The side wall of the first rotating rod 5 is connected to the second connecting rod 7, and a stirring assembly 8 is provided on the second connecting rod 7.
本实施方案中:搅拌组件8包括有第二转动杆81、第一齿轮82、搅拌框83、搅拌杆84,第二转动杆81轴承转动安装于第二连接杆7上,第二连接杆7的顶端与第一齿轮82固定连接,第一齿轮82与齿牙9啮合连接,第二转动杆81的底端与搅拌框83连接,搅拌杆84与搅拌框83固定连接。In this embodiment: the stirring assembly 8 includes a second rotating rod 81, a first gear 82, a stirring frame 83, and a stirring rod 84. The second rotating rod 81 is rotatably mounted on the second connecting rod 7. The top end of the second connecting rod 7 is fixedly connected to the first gear 82, and the first gear 82 is meshingly connected to the teeth 9. The bottom end of the second rotating rod 81 is connected to the stirring frame 83, and the stirring rod 84 is fixedly connected to the stirring frame 83.
具体的,通过电机3带动第二连接杆7转动,由于第一齿轮82与齿牙9啮合连接,使得第一齿轮82转动从而通过第二转动杆81带动搅拌框83与搅拌杆84转动,从而提高搅拌效率。Specifically, the second connecting rod 7 is driven to rotate by the motor 3. Since the first gear 82 is meshed with the teeth 9, the first gear 82 rotates, thereby driving the stirring frame 83 and the stirring rod 84 to rotate through the second rotating rod 81, thereby improving the stirring efficiency.
本实施方案中:罐体1的底部设置有出料口16。In this embodiment: a discharge port 16 is provided at the bottom of the tank body 1 .
具体的,出料口16用于出料。Specifically, the discharge port 16 is used for discharging materials.
本实施方案中:罐体1的侧壁上设置有入料口15。In this embodiment: a feed inlet 15 is arranged on the side wall of the tank body 1 .
具体的,入料口15用于投放物料使用。Specifically, the feed port 15 is used for feeding materials.
本实施方案中:罐体1的底部环形阵列有支架17。In this embodiment: a bracket 17 is provided in an annular array at the bottom of the tank body 1 .
具体的,支架17用于支撑罐体1。Specifically, the bracket 17 is used to support the tank body 1 .
本实施方案中:出料口16上安装有电磁阀20。In this embodiment: a solenoid valve 20 is installed on the discharge port 16 .
具体的,电磁阀20用于控制出料。Specifically, the solenoid valve 20 is used to control the discharge of materials.
本实施方案中:控制面板控制电路通过本领域的技术人员简单的编程即可实现,属于本领域的公知常识,仅对其进行使用,不进行改造,故不再详细描述控制方式和电路连接。In this embodiment: the control panel control circuit can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used without modification, so the control method and circuit connection will not be described in detail.
工作原理:工作时采用了齿牙9、第二齿轮10、第三齿轮12、第四齿轮13、第一螺旋蛟龙叶片18、第二螺旋蛟龙叶片19,电机3通过第一转动杆5带动第一连接杆6转动,第二齿轮10与齿牙9啮合,使得第二齿轮10转动,第二齿轮10通过第三齿轮12带动第四齿轮13与第五齿轮14转动,从而带动第一螺旋蛟龙叶片18与第二螺旋蛟龙叶片19转动,从而达到以第一转动杆5为中心轴转动的同时,第一螺旋蛟龙叶片18与第二螺旋蛟龙叶片19形成自转将底部的物料向上翻动,使得底部的物料能与最上方的物料进行充分的搅拌,通过电机3带动第二连接杆7转动,由于第一齿轮82与齿牙9啮合连接,使得第一齿轮82转动从而通过第二转动杆81带动搅拌框83与搅拌杆84转动,从而提高搅拌效率。Working principle: during operation, teeth 9, a second gear 10, a third gear 12, a fourth gear 13, a first spiral dragon blade 18, and a second spiral dragon blade 19 are used. The motor 3 drives the first connecting rod 6 to rotate through the first rotating rod 5, and the second gear 10 is meshed with the teeth 9, so that the second gear 10 rotates. The second gear 10 drives the fourth gear 13 and the fifth gear 14 to rotate through the third gear 12, thereby driving the first spiral dragon blade 18 and the second spiral dragon blade 19 to rotate, so that while the first rotating rod 5 is rotated as the central axis, the first spiral dragon blade 18 and the second spiral dragon blade 19 form a self-rotation to flip the material at the bottom upward, so that the material at the bottom can be fully mixed with the material at the top, and the second connecting rod 7 is driven to rotate by the motor 3. Since the first gear 82 is meshed and connected with the teeth 9, the first gear 82 rotates, thereby driving the stirring frame 83 and the stirring rod 84 to rotate through the second rotating rod 81, thereby improving the stirring efficiency.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
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