Shield constructs quick-witted part wear-resisting detection device
Technical Field
The utility model relates to a detect technical field, especially relate to a shield constructs quick-witted part wear-resisting detection device.
Background
The wear-resisting plate for the shield machine belongs to a quick-wear accessory of the shield machine, is arranged on a rotating cutter head of the shield machine, mainly plays a role of protecting the cutter head, and is cooperated with the shield cutter to finish the construction of excavation, tunneling and the like of a tunnel. The wear-resistant plates used at present are interspersed with small cylindrical hard alloys, and the hard alloy columns are welded on the wear-resistant plates.
The existing wear-resisting plate is used for carrying out the abrasion resistance test by using the grinding wheel after the hard alloy column is welded, if different types of gravels need to be simulated, the grinding wheels with different meshes need to be replaced, and after the grinding wheels are replaced, the grinding wheels need to be repaired, so that a longer time is needed, the detection time can be prolonged, and the detection efficiency is reduced.
Therefore, it is necessary to provide a shield machine part wear-resisting detection device to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a shield constructs quick-witted part wear-resisting detection device can save the time of changing the emery wheel, improves detection efficiency.
In order to solve the technical problem, the utility model provides a shield constructs quick-witted part wear-resisting detection device, include: the detection box is provided with a groove at the top, a track table is arranged at the top of the detection box, a clamping table is arranged at the top of the track table and used for clamping a workpiece, a driving mechanism is arranged on the track table, a vertical lifting column is arranged on one side of the clamping table, and a friction mechanism is arranged on one side of the vertical lifting column; the driving mechanism comprises a first screw rod arranged on the inner side of the track table, the first screw rod penetrates through a sliding block at the bottom of the clamping table, and the first screw rod is connected with a first motor on one side of the track table; the friction mechanism comprises a plurality of grinding wheels arranged on one side of the gear box, the grinding wheels are different in thickness and simulate different rocks.
Preferably, one side of detection case is equipped with the water tank, clamping table top is equipped with the water pipe, the water pipe with water pump in the water tank is connected, and the sewage in the detection case flows back to in the water tank, is pumped by the water pump after filtering.
Preferably, a lifting plate is installed on one side of the vertical lifting column, one end of the lifting plate extends into a screw rod groove formed in the side face of the vertical lifting plate, a second screw rod is arranged in the screw rod groove of the vertical lifting column and penetrates through the lifting plate, and the second screw rod is connected with a second motor at the top of the vertical lifting column.
Preferably, the third motor is installed at the top of lifter plate, the third motor through belt drive with the gear box is connected, and the used belt of belt drive can be hold-in range, V-belt etc..
Preferably, the side of the track platform is provided with an overflow hole, and the overflow hole is communicated with a groove at the top of the track platform and used for discharging sewage.
Preferably, be equipped with the safety cover on the detection case, the front of safety cover is equipped with the observation window, the side of safety cover is equipped with the access door, and the access door is used for overhauing and gets and put the work piece.
Preferably, the clamping groove is formed in the top of the clamping table, a plurality of jacking components are arranged on two sides of the clamping groove, and the workpieces are clamped by the jacking components from the side faces.
Compared with the prior art, the utility model provides a shield constructs quick-witted part wear-resisting detection device has following beneficial effect:
(1) Through setting up friction mechanism, detection case, track platform, clamping table and the actuating mechanism including a plurality of emery wheels, removal work piece that can be convenient and need not change the emery wheel, can save the time of changing the emery wheel, improve detection efficiency.
(2) The high-humidity working environment of the front end of the shield machine can be simulated by arranging the water tank and the water pipe, so that the detection is closer to the actual working environment, the detection is more practical in laminating, and the dust settling effect can be achieved on the other hand.
(3) Through setting up lifter plate, second lead screw and second motor, the drive gear box that can be convenient goes up and down.
(4) And the third motor is arranged, so that power can be provided for the rotation of the grinding wheel.
(5) Through setting up the overflow hole, conveniently discharge sewage prevents that sewage from soaking first lead screw.
(6) The safety protection cover with the observation window and the access door can improve the safety protection capability of personnel, and the workpiece is convenient to observe and take and place.
(7) The clamping groove and the jacking component are arranged, so that the workpiece can be conveniently clamped at the top of the clamping table.
Drawings
Fig. 1 is a schematic structural view of the shield machine part wear-resistance detection device provided by the present invention;
FIG. 2 is a schematic cross-sectional structural view of the wear-resisting detection device for the shield machine part shown in FIG. 1;
FIG. 3 is a schematic structural diagram of a friction mechanism in the shield machine part wear-resistance detection device shown in FIG. 1;
fig. 4 is a schematic structural diagram of a clamping table in the shield machine part wear-resisting detection device shown in fig. 1.
Reference numbers in the figures: 1. the detection box, 2, track platform, 3, clamping platform, 4, vertical lift post, 5, first lead screw, 6, first motor, 7, water pipe, 8, water tank, 9, lifter plate, 10, gear box, 11, a plurality of emery wheels, 12, second motor, 13, second lead screw, 14, third motor, 15, overflow hole, 16, safety cover, 17, sliding block, 18, tight subassembly in top, 19, draw-in groove.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and embodiments.
Example 1:
referring to fig. 1-4, in an embodiment of the present invention, a shield machine component wear-resistance detecting device includes: the detection box comprises a detection box 1, wherein a groove is formed in the top of the detection box 1, a track table 2 is arranged on the top of the detection box 1, a clamping table 3 is arranged on the top of the track table 2, the clamping table 3 is used for clamping a workpiece, a driving mechanism is arranged on the track table 2, a vertical lifting column 4 is arranged on one side of the clamping table 3, and a friction mechanism is arranged on one side of the vertical lifting column 4; the driving mechanism comprises a first screw rod 5 arranged on the inner side of the track table 2, the first screw rod 5 penetrates through a sliding block 17 at the bottom of the clamping table 3, and the first screw rod 5 is connected with a first motor 6 on one side of the track table 2; friction mechanism is including installing a plurality of emery wheels 11 in gear box 10 one side, the thickness of a plurality of emery wheels 11 is different, the different rocks of emery wheel 11 simulation of thickness, during the use, the work piece clamping is on clamping platform 3, a plurality of emery wheels 11 rotate in step, start first motor 6 and make first lead screw 5 rotate, first lead screw 5 rotates and drives clamping platform 3 through sliding block 17 and remove, and then make the work piece remove to corresponding emery wheel 11 below by emery wheel 11 and polish, the multiple different rock thickness circumstances of a plurality of emery wheels 11 simulation, need not to change emery wheel 11, save a large amount of time.
Through setting up friction mechanism, detection case 1, track platform 2, clamping table 3 and actuating mechanism including a plurality of emery wheels 11, removal work piece that can be convenient and need not change emery wheel 11, can save the time of changing emery wheel 11, improve detection efficiency.
Example 2:
as shown in fig. 1-2, one side of detection case 1 is equipped with water tank 8, clamping platform 3 top is equipped with water pipe 7, water pipe 7 with water pump in the water tank 8 is connected, and the sewage in the detection case 1 flows back to in the water tank 8, is extracted by the water pump after filtering, and during the use, the water pump extraction is the water pipe 7 that gets into through the pipeline in the water tank to the work piece of below is humidified from the one end of water pipe 7, can simulate the high humid operational environment of shield structure machine front end on the one hand, makes to detect and more press close to actual operational environment, and then makes to detect and more laminate reality, and on the other hand can play the dust fall effect.
Through setting up water tank 8 and water pipe 7, can simulate the high wet operational environment of shield structure machine front end, make to detect and press close to actual operational environment more, and then make to detect and laminate reality more, on the other hand can play the dust fall effect.
Example 3:
preferably, the lifting plate 9 is installed on one side of the vertical lifting column 4, one end of the lifting plate 9 extends into a screw groove formed in the side face of the vertical lifting plate 4, a second screw 13 is arranged in the screw groove of the vertical lifting column 4, the second screw 13 penetrates through the lifting plate 9, the second screw 13 is connected with a second motor 12 at the top of the vertical lifting column 4, when the lifting device is used, the second motor 12 is started to drive the second screw 13 to rotate, the second screw 13 rotates to drive the lifting plate 9 to descend, and the lifting plate 9 descends to further drive the gear box 10 to descend.
Through setting up lifter plate 9, second lead screw 13 and second motor 12, the drive gear box 10 that can be convenient goes up and down.
Example 4:
preferably, a third motor 14 is installed at the top of the lifting plate 9, the third motor 14 is connected with the gear box 10 through belt transmission, a belt used for the belt transmission can be a synchronous belt, a triangle belt and the like, and when the grinding wheel device is used, the third motor 14 is started to drive a gear in the gear box 10 to rotate through the belt transmission, so that the grinding wheel 11 at the output end is driven to rotate.
By providing the third motor 14, power can be supplied to the rotation of the grinding wheel 11.
Example 5:
as shown in fig. 2, the lateral surface of the track platform 2 is provided with an overflow hole 15, the overflow hole 15 is communicated with a groove at the top of the track platform 2 and used for discharging sewage, and when the clamping device is used, the sewage on the clamping platform 3 enters the track platform 2 and flows out from the overflow hole 15.
Through setting up overflow hole 15, conveniently discharge sewage, prevent that sewage from soaking first lead screw 5.
Example 6:
as shown in figure 1, be equipped with safety cover 16 on detection case 1, the front of safety cover 16 is equipped with the observation window, the side of safety cover 16 is equipped with the access door, and the access door is used for overhauing and gets and put the work piece, and during the use, get through the access door and put the work piece of test usefulness, safety cover 16 prevents unexpected, helps protecting the tester, and the observation window is convenient to be observed.
Through setting up the safety cover 16 that has observation window, access door, can improve personnel's safety protection ability, conveniently observe and get and put the work piece.
Example 7:
as shown in fig. 4, a clamping groove 19 is formed in the top of the clamping table 3, a plurality of tightening components 18 are arranged on two sides of the clamping groove, the tightening components 18 clamp the workpiece from the side, the workpiece is placed in the clamping groove 19 during use, the workpiece is prevented from sliding during testing, and the workpiece is clamped between the two sides through the tightening components 18.
Through setting up draw-in groove 19 and tight subassembly 18 in top, can conveniently press from both sides the work piece tight at the top of clamping platform 3.
The utility model provides a shield constructs quick-witted part wear-resisting detection device's theory of operation as follows:
firstly, a workpiece for testing is placed in the clamping groove 19 through the access door, so that the workpiece is prevented from sliding during testing, and the workpiece is clamped in the middle from two sides through the jacking components 18;
starting a third motor 14 to drive a gear in the gear box 10 to rotate through belt transmission, and further driving the grinding wheel 11 at the output end to rotate;
the first motor 6 is started to enable the first screw rod 5 to rotate, the first screw rod 5 rotates to drive the clamping table 3 to move through the sliding block 17, the workpiece is further moved to the position below the corresponding grinding wheel 11 and is ground by the grinding wheel 11, the grinding wheels 11 simulate the conditions of various different rock thicknesses, the grinding wheel 11 does not need to be replaced, and a large amount of time is saved;
the water pump extracts water in the water tank, enters the water pipe 7 through the pipeline, and humidifies a workpiece below the water pipe 7 from one end of the water pipe 7, so that on one hand, a high-humidity working environment at the front end of the shield machine can be simulated, detection is closer to an actual working environment, the detection is more practical, and on the other hand, a dust falling effect can be achieved;
personnel observe the circumstances in the safety cover 16 through the observation window, prevent accident, help protecting the tester.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.