CN218179788U - Full-automatic shaft bevel gear tooth jump detection device - Google Patents
Full-automatic shaft bevel gear tooth jump detection device Download PDFInfo
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- CN218179788U CN218179788U CN202222286663.7U CN202222286663U CN218179788U CN 218179788 U CN218179788 U CN 218179788U CN 202222286663 U CN202222286663 U CN 202222286663U CN 218179788 U CN218179788 U CN 218179788U
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- shaft bevel
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Abstract
The utility model provides a full-automatic shaft cone gear tooth jumps detection device belongs to check out test set technical field. It has solved current axicon gear inefficiency scheduling problem, the utility model discloses a organism and the feeding mechanism of setting on the organism, positioning mechanism, rotary driving mechanism and detection mechanism, feeding mechanism can will wait to detect axicon gear and transfer to positioning mechanism department, positioning mechanism includes two ejector pins and ejector pin adjustment mechanism that set up on same water flat line, axicon gear can the joint between two ejector pins, detection mechanism includes digital display amesdial and return mechanism, the digital display amesdial includes body and scalable gauge head, rotary driving mechanism includes the friction pulley, friction pulley slewing mechanism and drive friction pulley are close to or keep away from axicon gear's a drive mechanism, behind the friction pulley contact axicon gear body of rod part, the rotatory axis bevel gear rotation of drive friction pulley slewing mechanism drive.
Description
Technical Field
The utility model discloses check out test set technical field, concretely relates to full-automatic shaft cone gear tooth jumps detection device.
Background
FIG. 1 is a shaft bevel gear in which the head is formed by a ring gear, the radial runout of the ring gear is within one revolution of the gear, a probe is in double-sided contact with the middle of the tooth height in the tooth space or on the tooth, and the maximum variation of the probe relative to the axis of the gear is measured.
It is mainly caused by the geometric eccentricity of blank installation in gear machining and the run-out of the gear machine tool table or the eccentricity of the pinion cutter. It mainly reflects the radial error component caused by the geometric eccentricity of the base circle in the gear motion error. The error causes the transmission ratio to change within the range of one rotation of the gear, so that the gear jump detection is required when the shaft bevel gear leaves a factory. The detection of tooth grooves by using a yaw meter and a dial indicator is generally carried out manually. The efficiency is extremely low and the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems of the prior cone shaft gear, and provides a full-automatic cone shaft gear tooth jump detection device with high automation degree and compact structure.
The purpose of the utility model can be realized by the following technical proposal:
the utility model provides a full-automatic shaft bevel gear tooth jump detection device, it includes the organism and sets up feeding mechanism, positioning mechanism, rotary driving mechanism and the detection mechanism on the organism, feeding mechanism can transfer to positioning mechanism department with waiting to detect shaft bevel gear, positioning mechanism includes two ejector pins that set up on same water flat line and adjusts two ejector pin adjustment mechanism of ejector pin relative distance, shaft bevel gear can the joint between two ejector pins, detection mechanism includes digital display amesdial and return mechanism, the digital display amesdial includes the body and sets up the scalable gauge head on the body, and the head of gauge head can touch shaft bevel gear tooth's slot and detect and keep away from shaft bevel gear tooth's slot under the return mechanism effect, rotary driving mechanism includes that friction wheel, friction wheel slewing mechanism and drive friction wheel are close to or keep away from shaft bevel gear's first actuating mechanism, behind the friction wheel contact shaft bevel gear body of rod part, rotary driving friction wheel rotation takes shaft bevel gear to rotate.
As a further improvement, the ejector pin adjustment mechanism includes two sets of adjustment cylinders, slide rail and regulation seat, ejector pin and regulation seat upper portion fixed connection, adjust the lower part of seat and the slide rail sliding connection who corresponds the side, adjustment cylinder's piston rod and the lateral part of the regulation seat that corresponds are connected and can be driven and adjust the seat along slide rail back and forth movement.
As a further improvement, the return mechanism comprises a return cylinder and a hook, the measuring head and the body are connected, the body is connected with the machine body through a fixed rod, a piston rod of the return cylinder is connected with the hook, and the hook is connected with a support rod joint arranged on the measuring head.
The measuring head can just touch the tooth grooves of the shaft bevel gear in a natural state, when one tooth groove is detected, and the next tooth groove is detected, the measuring head needs to leave the tooth groove of the shaft bevel gear through the return mechanism to wait for the next detection.
As a further improvement of the present invention, the first driving mechanism includes a base and a first driving cylinder, the first driving cylinder is disposed on the base, the friction wheel rotating mechanism is connected to the first piston rod of the driving cylinder, and the first driving cylinder can drive the friction wheel rotating mechanism to move back and forth along the vertical direction of the shaft bevel gear rod portion.
As a further improvement, the friction wheel rotating mechanism comprises a casing, a driving friction wheel rotating driving motor is arranged on the casing, and a first piston rod of the driving cylinder is connected with the casing.
As a further improvement, the feeding mechanism comprises a feeding cylinder and a feeding table, the lower part and the sliding rod connection of the feeding table can move back and forth relatively to the sliding rod, the upper part of the feeding table is provided with the bayonet socket matched with the shaft bevel gear, the shaft bevel gear is placed in the bayonet socket, the piston rod of the feeding cylinder and the lateral part fixed connection of the feeding table drive the relative sliding rod of the feeding table to move back and forth.
As a further improvement, the full-automatic bevel gear tooth jumping detection device further comprises an unloading mechanism, wherein the unloading mechanism comprises a clamping jaw and a driving clamping jaw, and a second driving mechanism moves back and forth along the vertical direction of two ejector rod connecting lines.
As the utility model discloses a further improvement, full-automatic awl gear tooth jumps detection device still includes the data visualization system, the data visualization system includes vision reading device, controller and information display module, and vision reading device and controller electricity are connected, and controller and information display module electricity are connected, vision reading device includes the camera, and the camera setting shows one side of digit at the digital amesdial, and the information on the digital amesdial can be caught to the camera to transmit through the controller and show for information display module.
Compared with the prior art, the utility model discloses a set up feeding mechanism, positioning mechanism, rotary drive mechanism, detection mechanism, unloading mechanism and data visualization system and realize the full automated inspection of the awl gear tooth jump, exempted from artifical manual detection, liberation personnel reduce workman's intensity of labour, have improved work efficiency greatly.
Drawings
FIG. 1 is a schematic view of a bevel gear;
FIG. 2 is a schematic view of the structure of the present invention;
FIG. 3 is a front view of the present invention;
fig. 4 is a side view of the present invention;
FIG. 5 is a schematic view of the structure in another direction of the present invention;
fig. 6 is an enlarged view of fig. 5 at a.
In the figure, 1, a machine body; 2. a work table; 3. a feeding table; 4. a bayonet; 5. a top rod; 6. An adjusting seat; 7. a digital display dial gauge; 8. a body; 9. a measuring head; 10. a tooth socket; 11. a hook; 12. a strut; 13. a friction wheel; 14. a base; 15. a housing; 16. discharging a bin; 17. a unqualified product bin; 18. a visual reading device; 19. a bevel shaft gear; 20. fixing the rod; 21. a clamping jaw; 22. a return cylinder; 23. a first drive cylinder.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1-6, the utility model provides a full-automatic shaft cone gear tooth jumps detection device, it includes organism 1 and sets up feeding mechanism, positioning mechanism, rotary driving mechanism, detection mechanism, unloading mechanism and the visual system of data on organism 1.
The machine body 1 comprises a workbench 2, a feeding mechanism can transfer the shaft bevel gear 19 to be detected to a positioning mechanism, the feeding mechanism comprises a feeding cylinder (not shown in the figure) and a feeding table 3, the lower part of the feeding table 3 is connected with a sliding rod and can move back and forth relative to the sliding rod, a bayonet 4 matched with the shaft bevel gear 19 is arranged at the upper part of the feeding table 3, preferably, two clamping blocks are arranged at the upper part of the feeding table 3 at intervals, and a bayonet 4 is respectively arranged on each clamping block; it may be a clamp block, but for the stability of the placement of the bevel gear 19, the length of the clamp block may be set longer, for example, half the length of the shaft of the bevel gear 19. The shaft bevel gear 19 is placed at the bayonet 4, and a piston rod of the feeding cylinder is fixedly connected with the side part of the feeding table 3 to drive the feeding table 3 to move back and forth relative to the sliding rod.
The positioning mechanism comprises two ejector rods 5 which are horizontally arranged and are arranged on the same horizontal line and an ejector rod adjusting mechanism for adjusting the relative distance between the two ejector rods 5, the shaft bevel gear 19 can be clamped between the two ejector rods 5, the feeding table 3 moves along the direction perpendicular to the connecting line of the two ejector rods 5, and the movement track of the feeding table 3 can extend to the position between the two ejector rods 5. A detection and positioning station of the bevel gear 19 is formed between the two push rods 5.
The ejector rod adjusting mechanism comprises two groups of adjusting cylinders (not shown in the figure), sliding rails and adjusting seats 6, the ejector rod 5 is fixedly connected with the upper portions of the adjusting seats 6, the lower portions of the adjusting seats 6 are connected with the sliding rails on the corresponding sides in a sliding mode, and piston rods of the adjusting cylinders are connected with the corresponding side portions of the adjusting seats 6 and can drive the adjusting seats 6 to move back and forth along the sliding rails.
The shaft bevel gear 19 to be detected can be placed on the bayonet 4 through a robot, then under the driving of the feeding air cylinder, the feeding table 3 moves to a position between the two ejector rods 5, the shaft bevel gear 19 on the feeding table 3 also moves to a position between the two ejector rods 5, then the two ejector rods 5 approach under the action of the two groups of adjusting air cylinders, the two ends of the shaft bevel gear 19 are propped against, and the adjusting air cylinders unload force, so that the shaft bevel gear 19 can rotate relative to the two ejector rods 5. The head of each ejector rod 5 is pointed. The tips of the two push rods 5 are pressed against the central hole of the shaft bevel gear 19. The feeding table 3 is provided with a lifting mechanism to realize the height position adjustment of the bayonet 4.
Preferably, the lifting structure comprises a lifting motor (not shown in the figure), the feeding table 3 is arranged on a base, the lower part of the base is slidably connected with the slide rod, the lifting cylinder is arranged on the upper part of the base, and for stability, two lifting cylinders are arranged, and the piston rods of the two lifting cylinders extend out and are connected with the feeding table 3. The lifting adjustment of the feeding table 3 can be realized through the lifting cylinder.
The back and forth movement of the feeding table 3 relative to the detection positioning station can also be realized through a screw rod structure.
The utility model discloses a detection mechanism includes digital display amesdial 7 and return mechanism, and digital display amesdial 7 is prior art, and digital display amesdial 7 includes body 8 and sets up scalable gauge head 9 on body 8, and gauge head 9 is the long needle form, and the telescopic setting is on body 8, and body 8 middle part is passed to gauge head 9 level, is provided with the spring in this body 8, and the spring both ends are connected with body 8 and gauge head 9 respectively, and the spring realizes the flexible of gauge head 9.
The head of gauge head 9 can touch tooth's socket 10 of shaft bevel gear 19 and detect and keep away from the tooth's socket 10 of shaft bevel gear 19 under the return mechanism effect, and return mechanism includes return cylinder 22 and pothook 11, and body 8 passes through dead lever 20 and organism 1 and connects, and return cylinder 22's piston rod and pothook 11 are connected, pothook 11 and the branch 12 joint of setting on gauge head 9. The measuring head 9 can just touch the tooth grooves 10 of the axicon gear 19 in a natural state, when one tooth groove 10 is detected and the next tooth groove 10 is detected, the measuring head 9 needs to leave the tooth groove 10 of the axicon gear 19 through a return mechanism to wait for the next detection.
The rotation driving mechanism comprises a friction wheel 13, a friction wheel rotating mechanism and a first driving mechanism for driving the friction wheel 13 to be close to or far away from the shaft bevel gear 19, and after the friction wheel 13 is contacted with the rod body part of the shaft bevel gear 19, the friction wheel rotating mechanism drives the friction wheel 13 to rotate so as to drive the shaft bevel gear 19 to rotate. The first driving mechanism comprises a base 14 and a first driving air 23, the first driving air 23 is arranged on the base 14, the friction wheel rotating mechanism is connected with a piston rod of the first driving air 23, and the first driving air 23 can drive the friction wheel rotating mechanism to move back and forth along the direction perpendicular to the rod body part of the bevel gear 19. The friction wheel rotating mechanism comprises a shell 15, a driving motor for driving the friction wheel 13 to rotate is arranged on the shell 15, and a piston rod of a first driving cylinder 23 is connected with the shell 15.
The utility model discloses an unloading mechanism includes clamping jaw 21 and drive clamping jaw 21 along the second actuating mechanism with two 5 line vertical direction round trip movements of ejector pin. The second actuating mechanism includes servo motor and conveyer belt, servo motor drive conveyer belt motion, be provided with the clamping jaw installing support on the organism 1, be provided with the fixed plate on the clamping jaw installing support, be provided with the slide rail on the fixed plate, clamping jaw 21 connects box and slide rail sliding connection through one, the slide rail sets up along the direction with 5 vertically ejector pins, it is connected to connect box and conveyer belt, servo motor work, drive and connect the box along detecting location station direction round trip movement, thereby clamping jaw 21 also along detecting location station direction round trip movement. A blanking bin 16 and a defective bin 17 are also arranged on one side of the machine body 1. The clamping and releasing functions of the clamping jaws 21 are prior art and will not be described in detail.
The utility model discloses still including the vision reading device 18, controller and the information display module that can collect the transmission to the measured data, vision reading device 18 and controller electricity are connected, and controller and information display module electricity are connected, and vision reading device 18 includes the camera, and the camera setting is in the digital amesdial one side of showing the figure, and the information on the digital amesdial can be caught to the camera to transmit through the controller and show for the information display module. The information display module is a touch all-in-one computer.
The utility model discloses a theory of operation: the mechanical claw clamps materials to a bayonet 4 of a feeding table 3, then the feeding table 3 is sent to a detection positioning station (between two ejector rods 5), the tip portions of the two ejector rods 5 abut against two ends of a shaft bevel gear 19, pressure relief is carried out on a regulating cylinder, the shaft bevel gear 19 can rotate relative to the two ejector rods 5 but cannot fall off, the feeding table 3 returns after feeding is finished, the head portion of a measuring head 9 of a digital display dial gauge 7 is bounced to the position of a tooth socket 10, the digital display dial gauge 7 displays data, a visual reading device 18 located on one side shoots the detected data to a controller, the controller transmits the data to a touch all-in-one computer to achieve visualization of the data, one tooth socket 10 of the shaft bevel gear 19 is detected completely, the friction wheel 13 is close to the rod portion of the shaft bevel gear 19, the friction wheel 13 rotates for a certain angle (achieves jumping of a tooth socket 10 interval) under the driving of a driving motor, the shaft bevel gear 19 is driven by the friction wheel 13 to drive the shaft bevel gear 19 to rotate to the next tooth socket 10, the friction wheel 13 is located, the friction wheel 13 continues to work, the last repeated action of the shaft bevel gear 7 to test the tooth socket 10 until the returned to the shaft bevel gear 19, one circle of the shaft bevel gear 19 is placed into a rotary cone gear 19, and the feed cone gear 19, and the shaft bevel gear 19 can be directly tested if the shaft bevel gear 19, and the shaft bevel gear 19 can be tested, and the discharge cone gear 19, and the shaft bevel gear 19 can be tested.
It should be understood that in the claims and the description of the present invention, all of "including 8230 \8230;" including 8230; "should be understood as open meaning, i.e., meaning equivalent to" including at least 8230; \8230; "and" including 8230; "should not be understood as closed meaning, i.e., meaning including only 8230;" 8230; ".
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (8)
1. The utility model provides a full-automatic shaft bevel gear tooth jump detection device, its characterized in that, it includes the organism and sets up feeding mechanism, positioning mechanism, rotary driving mechanism and detection mechanism on the organism, feeding mechanism can transfer the shaft bevel gear that waits to detect to positioning mechanism department, positioning mechanism includes two ejector pins that set up on same water flat line and adjusts two ejector pin adjustment mechanism of ejector pin relative distance, shaft bevel gear can the joint between two ejector pins, detection mechanism includes digital display amesdial and return mechanism, the amesdial includes the body and sets up the scalable gauge head on the body, and the head of gauge head can touch shaft bevel gear tooth's slot and detect and keep away from shaft bevel gear's tooth's slot under the effect of return mechanism, rotary driving mechanism includes friction pulley, friction pulley slewing mechanism and the first actuating mechanism that the drive friction pulley is close to or keeps away from shaft bevel gear, after the friction pulley contacts shaft bevel gear body of rod part, friction pulley slewing mechanism drive friction pulley rotation band bevel gear rotation.
2. The full-automatic axicon gear tooth jumping detection device according to claim 1, wherein the ejector rod adjusting mechanism comprises two groups of adjusting cylinders, slide rails and adjusting seats, the ejector rod is fixedly connected with the upper parts of the adjusting seats, the lower parts of the adjusting seats are slidably connected with the slide rails on the corresponding sides, and the piston rods of the adjusting cylinders are connected with the side parts of the corresponding adjusting seats and can drive the adjusting seats to move back and forth along the slide rails.
3. The full-automatic shaft cone gear tooth jump detection device according to claim 1, characterized in that the return mechanism comprises a return cylinder and a hook, the measuring head is connected with the body, the body is connected with the machine body through a fixing rod, a piston rod of the return cylinder is connected with the hook, and the hook is clamped with a support rod arranged on the measuring head.
4. The full-automatic shaft bevel gear tooth jump detection device according to claim 1, wherein the first driving mechanism comprises a base and a first driving cylinder, the first driving cylinder is arranged on the base, the friction wheel rotating mechanism is connected with a piston rod of the first driving cylinder, and the first driving cylinder can drive the friction wheel rotating mechanism to move back and forth along a direction perpendicular to the shaft bevel gear rod part.
5. The full-automatic bevel gear tooth jump detection device according to claim 4, wherein the friction wheel rotation mechanism comprises a housing, a driving motor for driving the friction wheel to rotate is arranged on the housing, and a piston rod of the first driving cylinder is connected with the housing.
6. The full-automatic axicon gear tooth-jumping detection device of claim 1, wherein the feeding mechanism comprises a feeding cylinder, a sliding rod and a feeding table, the lower portion of the feeding table is connected with the sliding rod and can move back and forth relative to the sliding rod, a bayonet matched with an axicon gear is arranged at the upper portion of the feeding table, the axicon gear is placed at the bayonet, and a piston rod of the feeding cylinder is fixedly connected with the side portion of the feeding table to drive the feeding table to move back and forth relative to the sliding rod.
7. The full-automatic shaft cone gear tooth jump detection device according to claim 1, further comprising a blanking mechanism, wherein the blanking mechanism comprises a clamping jaw and a second driving mechanism for driving the clamping jaw to move back and forth along a direction perpendicular to a connecting line of the two push rods.
8. The full-automatic shaft bevel gear tooth jump detection device according to claim 1, characterized in that the full-automatic shaft bevel gear tooth jump detection device further comprises a data visualization system, the data visualization system comprises a visual reading device, a controller and an information display module, the visual reading device is electrically connected with the controller, the controller is electrically connected with the information display module, the visual reading device comprises a camera, the camera is arranged on one side of the digital dial indicator displaying numbers, and the camera can capture information on the digital dial indicator and transmit the information to the information display module through the controller to be displayed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222286663.7U CN218179788U (en) | 2022-08-25 | 2022-08-25 | Full-automatic shaft bevel gear tooth jump detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222286663.7U CN218179788U (en) | 2022-08-25 | 2022-08-25 | Full-automatic shaft bevel gear tooth jump detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218179788U true CN218179788U (en) | 2022-12-30 |
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ID=84621888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222286663.7U Active CN218179788U (en) | 2022-08-25 | 2022-08-25 | Full-automatic shaft bevel gear tooth jump detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218179788U (en) |
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2022
- 2022-08-25 CN CN202222286663.7U patent/CN218179788U/en active Active
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