CN218164192U

CN218164192U - Automatic tea rolling device

Info

Publication number: CN218164192U
Application number: CN202222675662.1U
Authority: CN
Inventors: 杨鹏; 姜莉; 冉龙海; 汪涛
Original assignee: Pingli County Dongfeng Tea Industry Professional Cooperative
Current assignee: Pingli County Dongfeng Tea Industry Professional Cooperative
Priority date: 2022-10-11
Filing date: 2022-10-11
Publication date: 2022-12-30
Anticipated expiration: 2032-10-11

Abstract

The utility model relates to a tea processingequipment field especially relates to an automatic change tealeaves and knead device. It comprises a twisting cylinder; the interior of the rolling barrel is provided with a clapboard which is divided into a plurality of independent rolling chambers, the upper end of the rolling barrel is provided with a feeding piece which is in one-to-one correspondence with the rolling chambers, and the lower end of the rolling barrel is provided with a discharging pipe which is in one-to-one correspondence with the rolling chambers. The baffle plate is provided with a rolling assembly penetrating through the rolling chambers. The utility model discloses set up a plurality of independent rooms of kneading and knead simultaneously multiple tealeaves and knead processing or separately knead processing with tealeaves of the same race. The rolling assembly is arranged to simulate rolling and twisting actions. Thorough and comprehensive rolling and good processing effect. Automatic feeding, distributing and screening. The labor intensity of workers is reduced, and the automation of tea processing is realized.

Description

Automatic tea rolling device

Technical Field

The utility model relates to a tea processingequipment field especially relates to an automatic change tealeaves and knead device.

Background

Kneading is an important processing step of tea processing and is divided into two actions, wherein one action is kneading and the other action is kneading, and kneading is to knead tea into strips by the force of hands. The twisting can break the cells of the tea leaves and extrude the tea juice inside. The procedures depend on manual operation, are time-consuming and labor-consuming, and can not meet the requirements of industrial large-scale production.

The chinese patent document with the granted publication number of CN 214126850U discloses an automatic tea kneading device, which comprises a recycling tank, wherein a casing is arranged at the middle end of the recycling tank, a feeding hopper is arranged at the upper end of the casing, a supporting seat is arranged at the end of the recycling tank far away from the casing, a motor is arranged at the upper end of the supporting seat, a driving wheel disc is fixedly connected to the output end of the motor, a driven sheave is meshed with the driving wheel disc, an outer rotating shaft is coaxially and fixedly connected to the driven sheave, an inner rotating shaft is coaxially arranged at the right end of the outer rotating shaft close to the inner end of the casing, a rotating rod is fixedly connected to the middle end of the inner rotating shaft, a telescopic rod is arranged at the tail end of the rotating rod, a kneading roller is arranged at the end of the telescopic rod far away from the rotating shaft, a spring is sleeved on the surface of the telescopic rod, a supporting plate is arranged at the middle end of the supporting seat, the driving wheel disc drives the driven sheave to periodically rotate, the outer rotating shaft drives the outer rotating shaft to drive the kneading roller to knead tea in the casing.

An automatic tea rolling device in the prior art lacks the planning to rolling the space, causes tealeaves to pile up in the casing easily, appears card material easily, leaks the condition of expecting. Resulting in uneven and incomplete processing. And can not treat a plurality of tea leaves simultaneously. In addition, the twisting processing is only completed through the rotation of the twisting roller, the processing mode is single, the twisting and twisting actions cannot be separated, and the effect difference from manual twisting is large.

SUMMERY OF THE UTILITY MODEL

To solve the problems in the prior art, an automatic tea rolling device is provided. The utility model discloses set up a plurality of independent rooms of kneading and knead simultaneously multiple tealeaves and knead processing or separately knead processing with tealeaves of the same race. The twisting assembly is arranged to simulate the twisting and twisting action. Thorough and comprehensive rolling and good processing effect. Automatic feeding, distributing and screening. The labor intensity of workers is reduced, and the automation of tea processing is realized.

The utility model provides an automatic tea rolling device, which comprises a rolling cylinder; the interior of the rolling barrel is provided with a clapboard which is divided into a plurality of independent rolling chambers, the upper end of the rolling barrel is provided with a feeding piece which is in one-to-one correspondence with the rolling chambers, and the lower end of the rolling barrel is provided with a discharging pipe which is in one-to-one correspondence with the rolling chambers. The baffle plate is provided with a rolling assembly penetrating through the rolling chambers. The rolling component comprises a motor; the motor is arranged on the twisting cylinder, and the main shaft is connected with a rotating shaft; the rotating shaft extends into each rolling chamber through the rotating connecting partition plate, two groups of mounting seats are arranged on the rotating shaft corresponding to each group of rolling chambers, meanwhile, a flexible rolling bag is sleeved outside the rotating shaft, and a plurality of groups of telescopic rolling pieces are also arranged on the periphery of the rotating shaft; the flexible rolling bag is arranged between the two groups of mounting seats and sleeved outside the rolling piece.

Preferably, four groups of the rolling pieces are arranged in each group of the flexible rolling bags in a radial shape and are arranged on the side wall of the rotating shaft at equal intervals.

Preferably, the kneading member includes a cylinder; the cylinder sets up the multiunit, and the cylinder body is arranged along the axis direction of pivot equidistance, and flexible rod end is towards the inner wall of flexible bag of twisting to connect a set of board of twisting.

Preferably, the kneading plate is of an arc-shaped structure, and the convex surface is matched with the inner wall of the flexible kneading bag.

Preferably, a circle of rolling strips are arranged on the outer wall of the flexible rolling bag; each group of twisting strips is arranged along the axial direction of the rotating shaft.

Preferably, the feeding piece comprises a feeding pipe and a material storage barrel; the lower end of the feeding pipe is communicated with the kneading chamber, the upper end of the feeding pipe is communicated with the material storage barrel, and the spiral feeder is arranged inside the feeding pipe.

Preferably, a material distribution piece is arranged below the feeding pipe; the cloth piece comprises a cloth frame; the cloth frame is arranged corresponding to the discharge end of the feeding pipe, the top of the kneading chamber is connected with the spring, and the cloth frame is provided with a vibrator.

Preferably, the cloth frame is the arc structure, and the convex surface is towards the inlet pipe.

Preferably, the bottom of the twisting cylinder is provided with a supporting leg; the supporting legs are provided with tea collecting boxes; the upper end of the tea collection box is open and is provided with collection grooves which correspond to the discharge pipes one by one; a filter screen is arranged on the notch of the collecting tank.

Preferably, an electric control valve is arranged on the discharge pipe.

Compared with the prior art, the utility model discloses following profitable technological effect has:

1. the utility model discloses set up a plurality of independent rooms of kneading and twisting, can knead processing or separately knead processing with tealeaves of the same race simultaneously to multiple tealeaves, reach and improve and knead machining efficiency, guarantee to knead the purpose of processing effect.

2. The utility model discloses the subassembly is kneaded in the setting, and tealeaves is located the flexibility throughout and kneads the bag outside, can not appear blocking the material, leak the problem of material. Meanwhile, the rolling piece rotates, and the rolling plate moves simultaneously to push the flexible rolling bag to bulge, so that the distance between the flexible rolling bag and the rolling chamber is adjusted, and the rolling and rolling actions are simulated. Thorough and comprehensive rolling and good processing effect.

3. The utility model discloses set up feeding spare and cloth spare, automatic feed, cloth. Set up tealeaves collecting box to tealeaves autofilter. The labor intensity of workers is reduced, and the automation of tea processing is realized.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a cross-sectional view of the kneading barrel and the tea collection box according to an embodiment of the present invention;

fig. 3 is a schematic view of a portion of a rolling assembly according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a feeding member and a distributing member according to an embodiment of the present invention.

Reference numerals: 1. a twisting cylinder; 2. a partition plate; 3. a twisting assembly; 4. a feeding member; 5. a discharge pipe; 6. a tea leaf collection box; 7. collecting tank; 8. a filter screen; 9. supporting legs; 10. a motor; 11. a material distribution member; 12. a rotating shaft; 13. a mounting seat; 14. a flexible rolling bag; 15. a cylinder; 16. twisting the plate; 17. twisting the strips; 18. a feed pipe; 19. a material storage barrel; 20. a screw feeder; 21. a cloth frame; 22. a vibrator; 23. a spring.

Detailed Description

Example one

As shown in fig. 1-3, the utility model provides an automatic tea rolling device, which comprises a rolling cylinder 1; the interior of the rolling barrel 1 is provided with a clapboard 2 which is divided into a plurality of independent rolling chambers, the upper end is provided with a feeding piece 4 which is in one-to-one correspondence with the rolling chambers, and the lower end is provided with a discharging pipe 5 which is in one-to-one correspondence with the rolling chambers. The partition 2 is provided with a rolling assembly 3 penetrating a plurality of rolling chambers. The twisting component 3 sets twisting parameters through an external controller.

The twisting assembly 3 comprises a motor 10; the motor 10 is arranged on the kneading barrel 1, and the main shaft is connected with a rotating shaft 12; the rotating shaft 12 extends into each rolling chamber through the rotating connecting partition plate 2, two groups of mounting seats 13 are arranged on the rotating shaft 12 corresponding to each group of rolling chambers, meanwhile, a flexible rolling bag 14 is sleeved outside the rotating shaft 12, and a plurality of groups of telescopic rolling pieces are also arranged on the periphery of the rotating shaft 12; a flexible rolling bag 14 is arranged between the two sets of mounting seats 13 and is sleeved outside the rolling elements.

The working principle of the embodiment is as follows: the rolling parameters are set in advance, and the tea leaves to be processed are added into the feeding piece 4. The tea leaves are automatically fed into the respective kneading chambers, controlled by the feeding member 4, and are located outside the flexible kneading bag 14. The rolling component 3 works, the rotating shaft 12 is driven to rotate by the motor 10, the rolling piece synchronously rotates along with the rotating shaft 12, meanwhile, the working end stretches and retracts to push the flexible rolling bag 14 to bulge, the distance between the flexible rolling bag 14 and the rolling chamber is adjusted, and rolling actions are simulated. When tea leaves need to be twisted, the twisting piece rotates and stretches, the tea leaves are twisted and pressed, the tea leaf cell breaking is accelerated, and tea juice is squeezed out. When tea leaves are required to be kneaded, the kneading pieces are fixed, and the flexible kneading bag 14 rubs the tea leaves during rotation to knead the tea leaves into strips. After the rolling is finished, the material is automatically discharged through the discharging pipe 5.

Example two

The twisting assembly 3 comprises a motor 10; the motor 10 is arranged on the twisting barrel 1, and the main shaft is connected with a rotating shaft 12; the rotating shaft 12 extends into each rolling chamber through the rotating connecting partition plate 2, two groups of mounting seats 13 are arranged on the rotating shaft 12 corresponding to each group of rolling chambers, meanwhile, a flexible rolling bag 14 is sleeved outside the rotating shaft 12, and a plurality of groups of telescopic rolling pieces are also arranged on the periphery of the rotating shaft 12; a flexible rolling bag 14 is arranged between the two sets of mounting seats 13 and is sleeved outside the rolling piece.

Further, four sets of the rolling elements are arranged in each set of the flexible rolling bag 14, and are radially arranged on the side wall of the rotating shaft 12 at equal intervals. The kneading member includes a cylinder 15; the cylinders 15 are arranged in groups, the cylinder bodies are arranged at equal intervals along the axial direction of the rotating shaft 12, and the ends of the telescopic rods face the inner wall of the flexible twisting bag 14 and are connected with a group of twisting plates 16. The air cylinder 15 drives the rolling plate 16 to move, the flexible rolling bag 14 is pushed to bulge, and the rolling and rolling actions are simulated.

Further, the kneading plate 16 has an arc-shaped structure, and a convex surface is engaged with an inner wall of the flexible kneading bag 14. The curved kneading plate 16 has a high degree of fitting with the flexible kneading bag 14 and the inner wall of the kneading chamber.

Further, a circle of rolling strips 17 are arranged on the outer wall of the flexible rolling bag 14; each set of the twisting bars 17 is arranged in the axial direction of the rotary shaft 12. The twisting strips 17 can increase the twisting strength and enhance the friction force.

EXAMPLE III

The twisting assembly 3 comprises a motor 10; the motor 10 is arranged on the twisting barrel 1, and the main shaft is connected with a rotating shaft 12; the rotating shaft 12 extends into each rolling chamber through the rotating connecting partition plate 2, two groups of mounting seats 13 are arranged on the rotating shaft 12 corresponding to each group of rolling chambers, meanwhile, a flexible rolling bag 14 is sleeved outside the rotating shaft 12, and a plurality of groups of telescopic rolling pieces are also arranged on the periphery of the rotating shaft 12; a flexible rolling bag 14 is arranged between the two sets of mounting seats 13 and is sleeved outside the rolling elements.

Further, four groups of rolling elements are arranged in each group of flexible rolling bags 14, and are in a radial shape and are arranged on the side wall of the rotating shaft 12 at equal intervals. The kneading member includes a cylinder 15; the cylinders 15 are arranged in groups, the cylinder bodies are arranged at equal intervals along the axial direction of the rotating shaft 12, and the ends of the telescopic rods face the inner wall of the flexible twisting bag 14 and are connected with a group of twisting plates 16. The air cylinder 15 drives the rolling plate 16 to move, the flexible rolling bag 14 is pushed to bulge, and the rolling and rolling actions are simulated.

Further, a circle of rolling strips 17 are arranged on the outer wall of the flexible rolling bag 14; each set of the twisting bars 17 is arranged in the axial direction of the rotary shaft 12. The kneading strips 17 can increase the kneading strength and enhance the frictional force.

As shown in fig. 4, the feed member 4 includes a feed pipe 18 and a storage barrel 19; the lower end of the feeding pipe 18 is communicated with the twisting chamber, the upper end is communicated with the material storage barrel 19, and the spiral feeder 20 is arranged inside.

Further, a material distribution piece 11 is arranged below the feeding pipe 18; the cloth member 11 includes a cloth frame 21; the cloth frame 21 is arranged corresponding to the discharge end of the feeding pipe 18 and is connected with the top of the twisting chamber through a spring 23, and a vibrator 22 is arranged on the cloth frame 21.

Further, the cloth frame 21 is an arc-shaped structure, and the convex surface faces the feeding pipe 18.

In the present embodiment, the specific structure of the feeding member 4 and the distribution member 11 is set, a certain amount of tea leaves is placed in the material storage barrel 19, and the feeding speed and the feeding amount are controlled by the screw feeder 20. After entering the twisting cylinder 1, the tea leaves fall on the cloth rack 21. The raised material distribution frame 21 is matched with the vibrator 22 and the spring 23 to promote tea leaf dispersion and realize uniform material distribution. Through automatic feeding and material distribution, the labor intensity is reduced, and the automation of tea processing is realized.

Example four

Further, a circle of rolling strips 17 are arranged on the outer wall of the flexible rolling bag 14; each set of the rolling bars 17 is arranged along the axial direction of the rotary shaft 12. The twisting strips 17 can increase the twisting strength and enhance the friction force.

As shown in fig. 1, the bottom of the twisting barrel 1 is provided with a supporting leg 9; the supporting legs 9 are provided with tea collection boxes 6; the upper end of the tea collection box 6 is open and is provided with collection grooves 7 which correspond to the discharge pipes 5 one by one; a filter screen 8 is arranged on the notch of the collecting groove 7.

Furthermore, an electric control valve is arranged on the discharge pipe 5.

Set up tealeaves collecting box 6 in this embodiment, tealeaves after the automatic discharging falls in corresponding collecting vat 7. The tea leaves are filtered by the filter screen 8, so that the tea leaves are automatically screened, the labor intensity is further reduced, and the tea processing automation is realized.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. An automatic tea rolling device is characterized by comprising a rolling barrel (1); the interior of the rolling barrel (1) is provided with a clapboard (2) which is divided into a plurality of independent rolling chambers, the upper ends of the rolling barrel are provided with feeding parts (4) which are in one-to-one correspondence with the rolling chambers, and the lower ends of the rolling barrel are provided with discharging pipes (5) which are in one-to-one correspondence with the rolling chambers;

the clapboard (2) is provided with a rolling component (3) which penetrates through a plurality of rolling chambers;

the rolling component (3) comprises a motor (10); the motor (10) is arranged on the twisting cylinder (1), and the main shaft is connected with a rotating shaft (12); the rotating shaft (12) extends into each rolling chamber through the rotating connecting partition plate (2), two groups of mounting seats (13) are arranged on the rotating shaft (12) corresponding to each group of rolling chambers, meanwhile, a flexible rolling bag (14) is sleeved outside the rotating shaft (12), and a plurality of groups of telescopic rolling pieces are further arranged on the periphery of the rotating shaft (12); the flexible rolling bag (14) is arranged between the two groups of mounting seats (13) and sleeved outside the rolling piece.

2. An automated tea leaf rolling apparatus according to claim 1, wherein the rolling elements are arranged in four groups radially and equidistantly spaced on the side wall of the shaft (12) within each group of flexible rolling bags (14).

3. An automated tea leaf rolling apparatus according to claim 2, wherein the rolling member comprises a cylinder (15); the cylinders (15) are provided with a plurality of groups, the cylinder bodies are arranged at equal intervals along the axial direction of the rotating shaft (12), and the ends of the telescopic rods face the inner wall of the flexible twisting bag (14) and are connected with a group of twisting plates (16).

4. An automated tea leaf rolling apparatus according to claim 3, characterised in that the rolling plate (16) is of arcuate configuration with a convex surface engaging the inner wall of the flexible rolling bag (14).

5. An automated tea leaf rolling device according to claim 1, characterized in that the outer wall of the flexible rolling bag (14) is provided with a ring of rolling strips (17); each set of twisting strips (17) is arranged along the axial direction of the rotating shaft (12).

6. An automated tea leaf rolling device according to claim 1, wherein the feeding member (4) comprises a feeding tube (18) and a storage barrel (19); the lower end of the feeding pipe (18) is communicated with the kneading chamber, the upper end is communicated with the material storage barrel (19), and a spiral feeder (20) is arranged inside.

7. An automated tea leaf rolling device according to claim 6, characterized in that a cloth member (11) is provided below the feed pipe (18); the material distribution piece (11) comprises a material distribution frame (21); the cloth frame (21) is arranged corresponding to the discharge end of the feeding pipe (18), the top of the kneading chamber is connected through a spring (23), and a vibrator (22) is arranged on the cloth frame (21).

8. An automated tea rolling device according to claim 7, characterised in that the cloth holder (21) is of arcuate configuration with the convex side facing the feed tube (18).

9. An automated tea leaf rolling device according to claim 1, characterized in that the bottom of the rolling cylinder (1) is provided with support legs (9); the supporting legs (9) are provided with tea collecting boxes (6); the upper end of the tea collecting box (6) is open and is provided with collecting grooves (7) which correspond to the discharging pipes (5) one by one; a filter screen (8) is arranged on the notch of the collecting groove (7).

10. An automated tea rolling device according to claim 1, characterised in that the outlet pipe (5) is provided with an electrically controlled valve.