CN218144965U

CN218144965U - Novel flexible lamp plate rubberizing and all-in-one of cutting

Info

Publication number: CN218144965U
Application number: CN202222713892.2U
Authority: CN
Inventors: 易冬立; 易徐立; 郭江; 朱志敏
Original assignee: Shenzhen Pengchuangxin Automation Equipment Co ltd
Current assignee: Shenzhen Pengchuangxin Automation Equipment Co ltd
Priority date: 2022-10-15
Filing date: 2022-10-15
Publication date: 2022-12-27
Anticipated expiration: 2032-10-15

Abstract

The utility model discloses a novel flexible lamp plate rubberizing and cut all-in-one, include: the automatic adhesive tape cutting machine comprises a rack, a material conveying platform, a position adjusting mechanism, a cutting device and an adhesive tape sticking device; the material conveying platform is arranged above the rack and is provided with limiting baffles for limiting two side edges of the flexible lamp panel; the slitting device comprises a roller cutter, a carrier roller, a power unit for driving the roller cutter and the carrier roller to rotate, wherein the roller cutter is provided with a plurality of groups of cutting edges corresponding to the width of the flexible light bar; the positioning mechanism comprises a driving component, a guiding component and a connecting component; the connecting assembly is connected with the power output end of the driving assembly and the material conveying platform; the guide assembly is connected with the material conveying platform and the rack; the guide assembly is used for guiding the driving assembly to drive the material conveying platform to move along the width direction of the flexible lamp panel limited by the limiting baffle through the connecting assembly; the rubberizing device is used for the attached adhesive tape of a flexible lamp plate terminal surface of waiting to process, cut the flexible lamp plate that the device is used for behind the attached adhesive tape and cut into flexible lamp strip.

Description

Novel flexible lamp plate rubberizing and all-in-one of cutting

Technical Field

The application relates to the technical field of lighting lamp production devices, in particular to a novel flexible lamp plate rubberizing and slitting integrated machine.

Background

The flexible lamp strip is one of LED products, adopts the flexible board as the base plate, assembles with paster LED lamp pearl, and the base plate material is soft, can bend wantonly, fold, convolute, moves at will, flexible and can not break in three-dimensional space. The flexible light bar is often applied to the fields of landscape brightening, jewelry illumination, interior decoration and the like, and the flexible light bar can be designed at will in length, is easy to install, simple to drive, long in service life and relatively low in cost. During production, the lamp bank board is generally produced firstly, then the back adhesive is pasted on the back surface of the lamp bank board, and then the lamp bank board is cut into lamp strips.

The flexible lamp plate that has now pastes the glue, cuts the transportation process, like the row of lamps rubberizing and cuts all-in-one that patent application number is 202022010689.X, it only simply sets up the limit for width baffle on the pay-off track and guides flexible lamp plate direction of delivery, but flexible lamp plate is in the contact of the multiunit cutting edge of actual and roller sword, when being cut into the lamp strip, because the manufacturing accuracy of flexible lamp plate, the flexible lamp plate of front and back group do not correspond to the waiting factor, the lamp strip skew that appears cutting, have the quality flaw, even the waste product.

SUMMERY OF THE UTILITY MODEL

The utility model discloses mainly to above problem, provided a novel flexible lamp plate rubberizing and cut all-in-one, aim at solving the technical problem in the background art.

In order to achieve the above object, the utility model provides a novel flexible lamp plate rubberizing and cut all-in-one, include: the automatic adhesive tape cutting machine comprises a rack, a material conveying platform, a position adjusting mechanism, a cutting device and an adhesive tape sticking device; the material conveying platform is arranged above the rack and provided with limiting baffles for limiting two side edges of the flexible lamp panel; the slitting device comprises a roller cutter, a carrier roller and a power unit for driving the roller cutter and the carrier roller to rotate, wherein the roller cutter is provided with a plurality of groups of cutting edges corresponding to the width of the flexible light bar; the positioning mechanism comprises a driving component, a guiding component and a connecting component; the connecting assembly is connected with the power output end of the driving assembly and the material conveying platform; the guide assembly is connected with the material conveying platform and the rack; the guide assembly is used for guiding the driving assembly to drive the material conveying platform to move along the width direction of the flexible lamp panel limited by the limiting baffle through the connecting assembly; the rubberizing device is used for the attached adhesive tape of a flexible lamp plate terminal surface of waiting to process, cut the flexible lamp plate that the device is used for behind the attached adhesive tape and cut into flexible lamp strip.

Furthermore, limit baffle is equipped with waist shape hole, limit baffle wears to establish through hand twist screw waist shape hole with defeated material platform is connected.

Further, the driving assembly is a servo motor, the connecting assembly comprises a screw lever and a screw nut seat, the screw lever is connected with a power output end of the servo motor, the screw nut seat is connected with the material conveying platform, the screw lever is connected with the screw nut seat in a matched mode, and the length direction of the screw lever is parallel to the width direction of the flexible lamp panel limited by the limiting baffle.

Further, the direction subassembly is including locating a plurality of guide rails of frame up end locate the defeated material platform down the terminal surface with guide rail sliding fit's slide, guide rail length direction with the spacing flexible lamp plate width direction of limit baffle is parallel.

Further, including spacing apron, spacing apron is located two between the limit baffle, terminal surface is equipped with the guide vertical slot that corresponds with the lamp pearl of every flexible lamp strip of flexible lamp plate under the spacing apron.

Further, the device comprises a gummed paper discharging device, a flexible lamp panel discharging device, a flexible lamp strip winding device and a pulling device; the adhesive tape discharging device is used for erecting adhesive tape rolls; the flexible lamp panel discharging device is used for outputting a flexible lamp panel to be processed; the material pulling device is arranged between the flexible light bar winding device and the cutting device and is used for conveying the cut flexible light bars; the flexible light bar winding device is used for collecting the cut flexible light bars.

Further, the gummed paper discharging device and the flexible lamp plate discharging device are arranged below the material conveying platform, and the material conveying platform is provided with a through discharging hole; the adhesive tape sticking device comprises an adhesive pressing unit and an adhesive tape guiding rotary rod which are respectively arranged on the upper side and the lower side of the discharge hole; the glue pressing unit is arranged on the path of the limiting flexible lamp panel of the limiting baffle; the adhesive pressing unit comprises a first upper roller and a first lower roller which are arranged in parallel at a preset distance, and the adhesive paper and the flexible lamp panel penetrate through the space between the first upper roller and the first lower roller, so that the adhesive paper is attached to the back of the flexible lamp panel, moves towards the cutting device and is cut and pressed by the roller cutter; the adhesive tape guide rotating rod is used for guiding the adhesive tape discharging direction of the adhesive tape roll material.

Further, cut the device and still include dancer rools, cutter safety cover, the dancer rools is established the top of roller sword is used for adjusting the level of dancer rools, the cutter safety cover is located cut the device feed side, be used for enclosing the roller sword.

And the CCD camera is electrically connected with the driving component and used for controlling the driving component to open and close.

Compared with the prior art, the utility model provides a pair of novel flexible lamp plate rubberizing with cut all-in-one, can set up in the frame relatively the frame, cut the defeated material platform that the device is relative, and carry out the accurate removal of the defeated material platform of drive by positioning mechanism, from this when the production workman observes to be located two spacing flexible lamp plate tip and roller sword and does not correspond, can not cut out accurate flexible lamp strip according to preset position branch with the flexible lamp strip in the flexible lamp plate, in time control drive assembly drives, drive assembly's power passes through the coupling assembling conduction, under guide assembly's guide, defeated material platform is along the spacing flexible lamp plate width direction real-time movement adjustment of spacing baffle place, the lamp strip incline of cutting out has been avoided appearing, quality flaw has. In addition, the removal of defeated material platform drives the flexible lamp strip of treating processing and carries out the positioning, not only carries out the tool setting, but also can correspond flexible lamp plate and adhesive tape, and more according to when the rubberizing, the elimination deviation makes production efficiency higher, avoids repairing the maintenance.

Drawings

Fig. 1 is this application a novel flexible lamp plate rubberizing and cut all-in-one structural schematic diagram.

Fig. 2 is an enlarged view of fig. 1 at a.

FIG. 3 is a novel flexible lamp plate rubberizing and cut all-in-one cross-sectional view of this application.

Fig. 4 is an explosion chart of the novel flexible lamp panel rubberizing and slitting integrated machine structure of this application.

Fig. 5 is this application a novel flexible lamp plate rubberizing and the drive assembly of cutting the all-in-one, coupling assembling structural schematic diagram.

Fig. 6 is this application a novel flexible lamp plate rubberizing and cut device, draw material device schematic structure of cutting of all-in-one.

FIG. 7 is a spacing apron structural schematic diagram of this application novel flexible lamp plate rubberizing and all-in-one of cutting.

Reference numerals shown in the drawings: 1. a frame; 2. a material conveying platform; 210. a limiting baffle; 211. a waist-shaped hole; 220. a discharge port; 3. a position adjusting mechanism; 310. a drive assembly; 320. a guide assembly; 321. a guide rail; 322. a slide base; 330. a connection assembly; 331. a wire lever; 332. a lead screw nut seat; 4. a slitting device; 410. a roller cutter; 420. carrying rollers; 430. a regulating roller; 440. a cutter protecting cover; 5. a rubberizing device; 510. a glue pressing unit; 511. a first upper roller; 512. a first lower roller; 520. the adhesive tape guides the rotating rod; 6. screwing the screw by hand; 7. a limiting cover plate; 710. a guide vertical slot; 8. a gummed paper discharging device; 9. a flexible lamp panel discharging device; 10. a flexible light bar winding device; 11. and (5) a material pulling device.

Detailed Description

Referring to fig. 1 to 7, the present embodiment provides a novel flexible lamp panel rubberizing and slitting integrated machine, which includes a frame 1, a material conveying platform 2, a position adjusting mechanism 3, a slitting device 4, and a rubberizing device 5; the material conveying platform 2 is arranged above the rack 1, and the material conveying platform 2 is provided with a limiting baffle 210 for limiting two side edges of the flexible lamp panel; the slitting device 4 comprises a roller knife 410, a carrier roller 420 and a power unit (not shown) for driving the roller knife 410 and the carrier roller 420 to rotate, wherein the roller knife 410 is provided with a plurality of groups of cutting edges corresponding to the width of the flexible light bar; the positioning mechanism 3 comprises a driving component 310, a guiding component 320 and a connecting component 330; the connecting assembly 330 connects the power output end of the driving assembly 310 and the feeding platform 2; the guide component 320 is connected with the conveying platform 2 and the rack 1; the guiding assembly 320 is used for guiding the driving assembly 310 to drive the feeding platform 2 to move along the width direction of the flexible lamp panel limited by the limiting baffle 210 through the connecting assembly 330; rubberizing device 5 is used for the attached adhesive tape of a flexible lamp plate terminal surface of waiting to process, cut device 4 and be used for cutting the flexible lamp plate behind the attached adhesive tape and cut into flexible lamp strip.

The flexible lamp panel to be processed, the raw materials of the adhesive tape roll stock and the adhesive tape roll stock are generally in a coil shape, the factors of tension release of the raw materials are deflected when the raw materials are discharged, and the end part of the flexible lamp panel to be processed cannot be well adapted to the cutting edge of the roller knife 410; according to the flexible lamp plate gluing and slitting integrated machine, the material conveying platform 2 which can be opposite to the rack 1 and the slitting device 4 is arranged on the rack 1, and the material conveying platform 2 is driven by the positioning mechanism 3 to move accurately, so that when a production worker observes that the end part of the flexible lamp plate limited in the tracks of the two limit baffles 210 does not correspond to the roller knife 410 and the flexible lamp bar in the flexible lamp plate can not be cut into accurate flexible lamp bars according to preset positions, the driving component 310 is controlled to drive timely, the power of the driving component 310 is conducted through the connecting component 330, under the guide of the guide component 320, the material conveying platform 2 moves and adjusts in real time along the width direction of the flexible lamp plate limited by the limit baffles 210, the cut lamp bar deflection is avoided, and quality flaws are avoided.

In addition, the flexible lamp strip that the removal of defeated material platform 2 drove to treat processing carries out the positioning, not only carries out the tool setting, but also can correspond flexible lamp plate and adhesive tape, and the elimination deviation makes production efficiency higher when the rubberizing corresponds more, avoids repairing the maintenance.

In some embodiments, the power unit is a motor that is driven to the roller blade 410 by a gear set or a sprocket set to rotate the roller blade 410.

Referring to fig. 1 and 2, the limiting baffle 210 is provided with a waist-shaped hole 211, and the limiting baffle 210 is connected with the feeding platform 2 by penetrating the waist-shaped hole 211 through a hand-screwed screw 6.

Limiting baffle 210 not only forms the conveying limiting track of flexible lamp plate, moreover through waist shape hole 211, hand screw 6, in the length within range of waist shape hole 211, limiting baffle 210 can defeated material platform 2 relatively and adjust the position for the flexible lamp strip of more specifications can be processed in the adaptation to this machine.

Referring to fig. 1 to 4, the driving assembly 310 is a servo motor, the connecting assembly 330 includes a screw rod 331 connected to a power output end of the servo motor, and a screw nut seat 332 connected to the feeding platform 2, the screw rod 331 is connected to the screw nut seat 332 in a matching manner, and a length direction of the screw rod 331 is parallel to a width direction of the flexible lamp panel limited by the limiting baffle 210.

The screw lever 331 is connected with the screw nut seat 332 in a matching way to serve as the power of the connecting component 330 for transmitting the driving component 310, so that the movement adjustment of the material conveying platform 2 is more accurate, and the self-locking performance of the screw lever 331 and the screw nut seat 332 is utilized to avoid the material conveying platform 2 from moving randomly after the position adjustment is in place.

Referring to fig. 3 and 4, the guiding assembly 320 includes a plurality of guide rails 321 disposed on the upper end surface of the rack 1, and a sliding seat 322 disposed on the lower end surface of the feeding platform 2 and slidably engaged with the guide rails 321, wherein the length direction of the guide rails 321 is parallel to the width direction of the flexible lamp panel limited by the limiting baffle 210.

The moving direction of the material conveying platform 2 is guided and limited through the structure, and the accuracy of the moving direction of the material conveying platform 2 is ensured.

Referring to fig. 1, 4 and 7, the flexible lamp strip guide structure comprises a limiting cover plate 7, the limiting cover plate 7 is disposed between the two limiting baffles 210, and a vertical guide groove 710 corresponding to a lamp bead of each flexible lamp strip of the flexible lamp panel is disposed on a lower end surface of the limiting cover plate 7.

The guide vertical groove 710 of the limiting cover plate 7 has a carding effect on lamp beads of the flexible lamp panel, the position of the lamp panel can be adjusted when the lamp beads pass through, feeding cutting accuracy is improved, and the limiting cover plate 7 is specifically located before a feeding end of the cutting device 4.

Referring to fig. 1, 3 and 6, the device comprises a gummed paper discharging device 8, a flexible lamp panel discharging device 9, a flexible lamp strip winding device 10 and a pulling device 11; the adhesive tape discharging device 8 is used for erecting adhesive tape roll materials; the flexible lamp panel discharging device 9 is used for outputting a flexible lamp panel to be processed; the pulling device 11 is arranged between the flexible light bar winding device 10 and the slitting device 4, and the pulling device 11 is used for conveying the cut flexible light bars; and the flexible light bar winding device 10 is used for collecting the cut flexible light bars.

The adhesive tape discharging device 8 specifically comprises a support frame connected with the rack 1, an inflatable shaft connected with the support frame, and a magnetic powder brake connecting the support frame and the inflatable shaft, and the adhesive tape discharging device can adapt to the universal degree of the mechanism for erecting adhesive tape rolls, erect adhesive tape roll inner cores of different specifications and adjust the discharging tension of the adhesive tape rolls.

The adhesive tape discharging device 8 is of a turntable structure and is used for erecting and outputting flexible lamp panel reel-shaped raw materials to be processed. The flexible light bar winding device 10 is of a turntable structure and is used for accommodating and erecting cut flexible light bars.

Draw material device 11 to include compression roller and lower compression roller, go up the compression roller and have the interval of holding flexible lamp strip and passing through down between the compression roller, go up the compression roller and pass through frictional force with lower compression roller and stimulate flexible lamp strip, the flexible lamp strip that will cut device 4 cuts stimulates and carries follow-up station. Preferably, the upper press roller or the lower press roller shares a driving force from the power unit with the roller blade 410 through a sprocket set or a gear set.

Referring to fig. 1, fig. 3 and fig. 4, the gummed paper discharging device 8 and the flexible lamp panel discharging device 9 are arranged below the material conveying platform 2, and the material conveying platform 2 is provided with a through discharging hole 220; the rubberizing device 5 comprises a rubberizing unit 510 and a tape guiding rotary rod 520 which are respectively arranged on the upper side and the lower side of the discharge hole 220; the glue pressing unit 510 is arranged on the path of the flexible lamp panel limited by the limiting baffle 210; the adhesive pressing unit 510 comprises a first upper roller 511 and a first lower roller 512 which are arranged in parallel at a predetermined distance, and the adhesive paper and the flexible lamp panel pass through between the first upper roller 511 and the first lower roller 512, so that the adhesive paper is attached to the back of the flexible lamp panel, moves towards the direction of the slitting device 4, and is slit and pressed by the roller knife 410; the tape guide rotating rod 520 is used for guiding the adhesive discharging direction of the adhesive paper roll material.

Referring to fig. 1 and 6, the slitting device 4 further includes an adjusting roller 430 and a cutter protecting cover 440, the adjusting roller 430 is disposed above the roller cutter 410 and is used for adjusting the horizontal height of the adjusting roller 430, and the cutter protecting cover 440 is disposed on the feeding side of the slitting device 4 and is used for enclosing the roller cutter 410.

Preferably, the device includes a CCD camera (not shown), and the CCD camera is electrically connected to the driving component 310 and is used for controlling the driving component 310 to open and close.

Preferably, the CCD camera is close to and cuts device 4 setting for the cutting edge of vision acquisition roller sword 410 and the counterpoint condition of flexible lamp plate, and real-time control drive assembly 310 turns to and corrects, has reduced workman's intensity of labour.

Claims

1. A novel flexible lamp panel rubberizing and slitting integrated machine is characterized by comprising a rack, a conveying platform, a position adjusting mechanism, a slitting device and a rubberizing device; the material conveying platform is arranged above the rack and is provided with limit baffles for limiting two side edges of the flexible lamp panel; the slitting device comprises a roller cutter, a carrier roller and a power unit for driving the roller cutter and the carrier roller to rotate, wherein the roller cutter is provided with a plurality of groups of cutting edges corresponding to the width of the flexible light bar; the positioning mechanism comprises a driving component, a guiding component and a connecting component; the connecting assembly is connected with the power output end of the driving assembly and the material conveying platform; the guide assembly is connected with the material conveying platform and the rack; the guide assembly is used for guiding the driving assembly to drive the material conveying platform to move along the width direction of the flexible lamp panel limited by the limiting baffle through the connecting assembly; the rubberizing device is used for the attached adhesive tape of a flexible lamp plate terminal surface of waiting to process, cut the flexible lamp plate that the device is used for behind the attached adhesive tape and cut into flexible lamp strip.

2. The novel flexible lamp panel rubberizing and slitting integrated machine according to claim 1, wherein the limiting baffle is provided with a waist-shaped hole, and the limiting baffle is connected with the material conveying platform through the waist-shaped hole in a penetrating manner by a hand screw.

3. The novel flexible lamp panel rubberizing and slitting all-in-one machine according to claim 1, wherein the driving assembly is a servo motor, the connecting assembly comprises a screw rod and a screw nut seat, the screw rod is connected with a power output end of the servo motor, the screw nut seat is connected with the conveying platform, the screw rod is connected with the screw nut seat in a matched mode, and the length direction of the screw rod is parallel to the width direction of the flexible lamp panel limited by the limiting baffle.

4. The novel flexible lamp panel rubberizing and slitting integrated machine according to claim 1, wherein the guide assembly comprises a plurality of guide rails arranged on an upper end face of the rack, a sliding seat arranged on a lower end face of the material conveying platform and in sliding fit with the guide rails, and the length direction of the guide rails is parallel to the width direction of the flexible lamp panel limited by the limiting baffle.

5. The novel flexible lamp panel rubberizing and slitting integrated machine according to claim 1, comprising two limiting cover plates, wherein the two limiting cover plates are arranged between the limiting baffles, and guide vertical grooves corresponding to lamp beads of each flexible lamp strip of the flexible lamp panel are formed in the lower end faces of the limiting cover plates.

6. The novel flexible lamp panel rubberizing and slitting integrated machine according to claim 1 is characterized by comprising a gummed paper discharging device, a flexible lamp panel discharging device, a flexible lamp strip winding device and a pulling device; the adhesive tape discharging device is used for erecting adhesive tape rolls; the flexible lamp panel discharging device is used for outputting a flexible lamp panel to be processed; the material pulling device is arranged between the flexible light bar winding device and the cutting device and used for conveying the cut flexible light bar; and the flexible light bar winding device is used for collecting the cut flexible light bars.

7. The novel flexible lamp panel rubberizing and slitting integrated machine according to claim 6, wherein the gummed paper discharging device and the flexible lamp panel discharging device are arranged below the material conveying platform, and the material conveying platform is provided with a through discharging hole; the adhesive tape sticking device comprises an adhesive pressing unit and an adhesive tape guiding rotary rod which are respectively arranged on the upper side and the lower side of the discharge hole; the glue pressing unit is arranged on the path of the limiting flexible lamp plate of the limiting baffle; the adhesive pressing unit comprises a first upper roller and a first lower roller which are arranged in parallel at a preset distance, and the adhesive paper and the flexible lamp panel penetrate through the space between the first upper roller and the first lower roller, so that the adhesive paper is attached to the back of the flexible lamp panel, moves towards the cutting device and is cut and pressed by the roller cutter; the adhesive tape guide rotating rod is used for guiding the adhesive tape discharging direction of the adhesive tape roll material.

8. The novel flexible lamp plate rubberizing and cutting all-in-one machine of claim 1, characterized in that, cut the device and still include dancer rools, cutter safety cover, the dancer rools is established the top of roller sword is used for adjusting the level of dancer rools, the cutter safety cover is located cut the device feed side, be used for enclosing close the roller sword.

9. The novel flexible lamp panel rubberizing and slitting all-in-one machine according to claim 1, comprising a CCD camera, wherein the CCD camera is electrically connected with the driving assembly and used for controlling the driving assembly to be opened and closed.