CN218122513U - Grit raw and other materials material loading self-cleaning equipment and electrical system - Google Patents

Grit raw and other materials material loading self-cleaning equipment and electrical system Download PDF

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Publication number
CN218122513U
CN218122513U CN202220867975.4U CN202220867975U CN218122513U CN 218122513 U CN218122513 U CN 218122513U CN 202220867975 U CN202220867975 U CN 202220867975U CN 218122513 U CN218122513 U CN 218122513U
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cleaning equipment
raw material
belt conveyor
stone
automatic cleaning
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CN202220867975.4U
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刘辉
杨丁辉
刘耀
刘勇
王君瑞
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Zhengzhou City Tyco Industrial Automation Co ltd
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Zhengzhou City Tyco Industrial Automation Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a grit raw and other materials material loading self-cleaning equipment and electrical system, relate to raw and other materials material loading self-cleaning equipment and electrical system technical field such as grit of raw and other materials manufacture factories such as stirring station and stirring station producer and grit material, specifically be including the storage silo, direction belt feeder transport structure, feed belt transport structure, high-frequency vibration washs the structure, ejection of compact belt feeder transport structure, high-speed air curtain drying system structure, moisture content detecting system structure, mud content detecting system structure, circuit control system structure, this high-frequency vibration grit self-cleaning feeding system, wash through the high-frequency vibration stone scrubber, can carry out the efficient to raw and other materials such as grit in this application and wash, get rid of the mountain flour, the adhesion of impurity such as earth, improve the stability of raw and other materials quality, guarantee the raw and other materials quality in production.

Description

Sand and stone raw and other materials material loading self-cleaning equipment and electrical system
Technical Field
The utility model relates to a grit raw and other materials material loading self-cleaning equipment and electrical system technical field specifically are a grit raw and other materials material loading self-cleaning equipment and electrical system.
Background
In the capital construction or commercial mixing construction, the quality of the concrete, the water stabilizing material and the sandstone raw material of the asphalt mixture is related to the overall quality of the construction of the capital construction. The water content, the soil content, the stone powder content and other impurity contents of the sand and stone raw materials in the concrete, the water stabilizing material and the asphalt mixture are key factors influencing the quality of the concrete, the water stabilizing material and the asphalt mixture. At present, in the existing mixing plant equipment for concrete, water-stabilized material, asphalt mixture and the like, raw materials are mixed according to a ratio and then directly enter a storage bin in the mixing plant for storage and waiting for preparation for next production of the mixing plant or directly feed the raw materials into a mixing host for use, and impurities such as water content, soil content, stone powder content and the like are attached to the surface or inside of the raw materials, so that the construction quality of the concrete, the water-stabilized material and the asphalt mixture is seriously affected.
The current situation capital construction engineering construction site is from building the churning station or the merchant mixes the churning station and raw and other materials processing stock ground and adopts artifical + equipment mode to carry out scene or processing stock ground place direct washing to grit raw and other materials, this mode increases the manpower promptly, material resources and equipment cost's input causes secondary pollution to the operation district environment, need to transport and increase secondary transportation cost again if appear raw and other materials, receive weather and environmental impact, the raw and other materials that wash are transported at operation district place secondary and are beaten the in-process and cause environmental secondary pollution again, it is inhomogeneous to transport the secondary to beat the back raw and other materials water content of piling simultaneously. The water content, the mud content and the stone powder content of the raw materials after the secondary transfer and piling are difficult to control the water consumption and the additive consumption in the production process of the mixing plant, thereby causing uncontrollable serious factors to the quality stability of concrete, water stabilizing materials and asphalt mixtures.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a grit raw and other materials material loading self-cleaning equipment and electrical system has solved the problem that proposes in the above-mentioned background art.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the device comprises a storage bin, a guide belt conveyor conveying structure, a feeding belt conveying structure, a high-frequency vibration cleaning structure, a discharging belt conveyor conveying structure, a high-speed air curtain drying system structure, a water content detection system structure, a mud content detection system structure and a circuit control system structure, wherein the storage bin is one or more in number and comprises a stone storage bin and a sand storage bin or more storage bins, each stone storage bin and each sand storage bin are respectively provided with a corresponding stone scale and a sand scale or a raw material transition hopper, the stone sand and other raw materials weighed by the stone scales and the sand scales or transited by the raw material transition hoppers are subjected to material distribution treatment by a forward and reverse rotation control flat belt conveyor, and the raw materials to be cleaned are conveyed to a feeding belt conveyor of the stone washer by the guide belt conveyor, the method comprises the steps that raw materials are sent into a high-frequency vibration stone washer through a stone washer feeding belt conveyor to be cleaned, a discharging port of the high-frequency vibration stone washer is provided with a discharging conveying belt conveyor, a high-speed air curtain drying system is designed and installed above the top end of the discharging conveying belt conveyor to dry the cleaned raw materials and then synchronously detect the water content and mud content of the sandstone raw materials, detected real-time data are transmitted to a PLC (programmable logic controller) or a system controller and a human-computer interface and are synchronously transmitted to a cloud database through a TCP/IP (transmission control protocol/internet protocol) or WAP (wireless application protocol) network communication module to be stored and backed up, meanwhile, the cleaned sandstone raw materials are synchronously transmitted to an inclined belt conveyor conveying system of a mixing plant, and are conveyed to the mixing plant through the inclined belt conveyor system of the mixing plant to be stored and waited to prepare for the next production of the mixing plant or directly feed the materials into a mixing host machine for use. Therefore, the accurate control of the water content and the mud content of the sandstone raw material and the quality stability of the raw material are further controlled to provide an effective basis for tracing the quality of the raw material in the later period, the quality of concrete, water-stabilized material and asphalt mixture produced by the mixing plant is further improved, the consumption of concrete and asphalt mixture additives is reduced, and the production and construction cost is reduced.
Optionally, the electric roller motor of the forward and reverse rotation control flat belt conveyor conveying system conveys sand and stone raw materials to the inclined belt conveyor of the stirring machine without cleaning in forward rotation, the electric roller motor of the forward and reverse rotation control flat belt conveyor conveying system conveys the sand and stone raw materials to be cleaned to the inclined belt conveyor in reverse rotation, and the flat belt conveyor of the forward and reverse rotation control is controlled by a PLC or a system controller.
Optionally, the direction belt feeder is used for the flat belt conveyor of positive and negative rotation control to carry grit raw and other materials for the feed belt feeder of the high-frequency vibration stone washer.
Optionally, the high-frequency vibration stone scrubber is intake the end and is connected with the water pump, the water outlet end in water storage tank or pond is installed to the water pump, the water pump is controlled by the converter, can be according to the demand manual regulation converter with the water yield size of control entering high-frequency stone scrubber.
Optionally, a high-speed air curtain drying system is designed and installed on the discharge belt conveyor, and a core component of the high-speed air curtain drying system is a high-speed airflow hot air dryer.
Optionally, a moisture content real-time detection system is designed and installed on the discharge belt conveyor, and a core component of the moisture content real-time detection system is a humidity detection sensor.
Optionally, a mud content detection system is designed and installed on the discharging belt conveyor, and a core component of the water content detection system is a photoelectric mud content measurement sensor.
Optionally, an electric control system is installed on the sandstone raw material feeding automatic cleaning equipment, and core components of the electric control system are a PLC or a system controller, a frequency converter, a TCP/IP protocol and a WAP protocol network communication module.
(III) advantageous effects
The utility model provides a grit raw and other materials material loading self-cleaning equipment and electrical system possesses following beneficial effect:
according to the automatic cleaning equipment and the electric control system for the sandstone raw material feeding, the sandstone raw material in the application can be efficiently cleaned by setting the water consumption of the high-frequency vibration stone washer, the attachment of impurities such as the water content of the sandstone raw material, stone powder and soil is prevented, the stability of the quality of the raw material is improved, the product quality of a mixing plant or a raw material manufacturer in production is ensured, the sandstone raw material is cleaned and then is subjected to drying treatment by the high-speed air curtain drying system arranged above the top end of the discharge belt conveyor system of the high-frequency vibration stone washer, the water content and the mud content of the sandstone raw material are synchronously detected, the detected real-time data are transmitted to a PLC (programmable logic controller) or a system controller and a human-computer interface and are synchronously transmitted to a cloud database through a TCP/IP (transmission control protocol) or WAP (wireless application protocol) network communication module for storage and backup, so that the water content of the sandstone raw material, the accurate control of the mud content data and the quality stability of the raw material are further controlled to be in the later period, effective basis for tracing the quality of the raw material is provided, the concrete, the quality of the raw material produced by the mixing plant, the mixing plant is further improved, the consumption of the concrete and the production cost is reduced, the waste of the cleaning equipment, and the waste of the water resources and the traditional cleaning operation and the waste of the raw material can be avoided.
Drawings
Figure 1 is the utility model discloses mixing station grit self-cleaning feeding system schematic diagram.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1, the present invention provides a technical solution: the sandstone raw material feeding automatic cleaning equipment comprises a storage bin, a guide belt conveyor conveying structure, a feeding belt conveying structure, a high-frequency vibration cleaning structure, a discharging belt conveyor conveying structure, a high-speed air curtain drying system structure, a water content detection system structure, a mud content detection system structure and a circuit control system structure, wherein the storage bin comprises one or more stone storage bins and one or more sand storage bins, each stone storage bin and each sand storage bin are provided with a corresponding stone scale and a sand scale or a raw material transition hopper, the stone sand and other raw materials weighed by the stone scales and the sand scales or passed by the raw material transition hopper are subjected to material distribution treatment by a forward and reverse rotation control flat belt conveyor, the stone scales and the sand scale conveyor system electric roller motor are used for conveying the raw materials which are not required to be cleaned to an inclined belt in a stirring station, the forward and reverse rotation control flat belt conveyor system electric roller motor is used for conveying the raw materials which are required to be cleaned to the guide belt in the reverse rotation, and the sandstones are controlled by a PLC or a system controller in the forward and reverse rotation control flat belt conveyor. The sandstone raw materials to be cleaned are conveyed to a feeding belt conveyor of the high-frequency vibration stone washer through a guide belt conveyor, and the sandstone raw materials are conveyed into a high-frequency vibration stone washer system through the feeding belt conveyor of the high-frequency vibration stone washer. The high-frequency vibration stone washer is connected with the water pump in the end of intaking, the water outlet end in water storage tank or pond is installed to the water pump, the water pump is controlled by the converter, can carry out the high-frequency vibration washing according to the manual regulation frequency converter of demand with the water yield size that control got into the high-frequency vibration stone washer to the raw and other materials in the high-frequency vibration stone washer. The export of high-frequency vibration stone washer is equipped with ejection of compact conveyor belt, ejection of compact conveyor belt top design installation high-speed air curtain drying system carries out drying process back to the grit raw and other materials that wash synchronous moisture content and the mud content data detection to the grit raw and other materials, the real-time data transmission that detects is synchronous to be transmitted to high in the clouds database through TCP/IP agreement or WAP agreement network communication module to PLC or system controller and human-computer interface and is stored the backup, simultaneously with the grit raw and other materials after the washing synchronous transport to the oblique belt feeder conveying system at stirring station on, store up the storehouse in the stirring station and store up the waiting and prepare or directly throw the material and use in the stirring host computer for the next step of production at the stirring station through the oblique belt feeder conveying system at stirring station.
The utility model discloses a theory of operation and beneficial effect: according to the automatic cleaning equipment and the electric control system for the sandstone raw material feeding, the sandstone raw material in the application can be efficiently cleaned by setting the water consumption of the high-frequency vibration stone washer, the attachment of impurities such as the water content of the sandstone raw material, stone powder and soil is prevented, the stability of the quality of the raw material is improved, the product quality of a mixing plant or a raw material manufacturer in production is ensured, the sandstone raw material is cleaned and then is subjected to drying treatment by the high-speed air curtain drying system arranged above the top end of the discharge belt conveyor system of the high-frequency vibration stone washer, the water content and the mud content of the sandstone raw material are synchronously detected, the detected real-time data are transmitted to a PLC (programmable logic controller) or a system controller and a human-computer interface and are synchronously transmitted to a cloud database through a TCP/IP (transmission control protocol) or WAP (wireless application protocol) network communication module for storage and backup, so that the water content of the sandstone raw material, the accurate control of the mud content data and the quality stability of the raw material are further controlled to be in the later period, effective basis for tracing the quality of the raw material is provided, the concrete, the quality of the raw material produced by the mixing plant, the mixing plant is further improved, the consumption of the concrete and the production cost is reduced, the waste of the cleaning equipment, and the waste of the water resources and the traditional cleaning operation and the waste of the raw material can be avoided.
The above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, which are designed to be replaced or changed equally, all should be covered within the protection scope of the present invention.

Claims (8)

1. Grit raw and other materials material loading self-cleaning equipment and electrical system, including storage silo, direction belt conveyor structure, feed belt conveyor structure, high-frequency vibration washing structure, ejection of compact belt conveyor structure, high-speed air curtain stoving structure and moisture content detecting system structure, mud content detecting system structure, circuit control system structure, its characterized in that: the number of the storage bins is one or more, the storage bins comprise a stone storage bin and a sand storage bin or more, each stone storage bin and each sand storage bin are provided with a corresponding stone scale and a corresponding sand scale or a corresponding raw material transition hopper, raw materials such as stone sand and the like after being weighed by the stone scales and the sand scales or after being transited by the raw material transition hoppers are subjected to material distribution treatment by a forward and reverse rotation control flat belt machine, the raw materials to be cleaned are conveyed to a stone washer feeding belt machine through a guide belt, the raw materials are conveyed into a high-frequency vibration stone washer through the stone washer feeding belt machine to be cleaned, a discharge conveying belt machine is arranged at a discharge port of the high-frequency vibration stone washer, A high-speed air curtain drying system is arranged above the top end of the discharging conveying belt conveyor and used for drying cleaned raw materials, real-time data are detected by the water content detection system and the mud content detection system and transmitted to a PLC (programmable logic controller) or a system controller and a human-computer interface synchronously through a TCP/IP (transmission control protocol/Internet protocol) or WAP (wireless application protocol) protocol network communication module to be transmitted to a cloud database for storage and backup, the cleaned raw materials are synchronously conveyed to an inclined belt conveying system of the mixing station, and the raw materials are conveyed to the mixing station through the inclined belt conveying system of the mixing station to be stored in a storage bin for waiting to be prepared for next production of the mixing station or directly fed into a main machine of the mixing station for use.
2. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment comprises: the electric roller motor of the forward and reverse rotation control flat belt conveyor system conveys raw materials which do not need to be cleaned to the inclined belt conveyor of the stirring station during forward rotation, the electric roller motor of the forward and reverse rotation control flat belt conveyor system conveys the raw materials which need to be cleaned to the guide belt conveyor during reverse rotation, and the forward and reverse rotation control flat belt conveyor is controlled by a PLC or a system controller.
3. The automatic cleaning equipment and the electric control system for the sandstone raw material feeding according to claim 2, wherein the automatic cleaning equipment comprises: the guide belt conveyor is used for controlling the flat belt conveyor to convey the gravel raw materials to the feeding belt conveyor of the high-frequency vibration stone washer in forward and reverse rotation.
4. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment and the electric control system are characterized in that: the high-frequency vibration stone washer is intake the end and is connected with the water pump, the water outlet end in water storage tank or pond is installed to the water pump, the water pump is controlled by the converter, can be according to the demand manual regulation converter with the water yield size of control entering high-frequency stone washer.
5. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment comprises: the high-speed air curtain drying system is installed on the discharging belt conveyor, and a core component of the high-speed air curtain drying system is a high-speed airflow hot air dryer.
6. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment comprises: the discharging belt conveyor is provided with a moisture content detection system, and a core component of the moisture content detection system is a humidity sensor.
7. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment comprises: the discharging belt conveyor is provided with a mud content detection system, and the core component of the water content detection system is a photoelectric mud content measuring sensor.
8. The sandstone raw material feeding automatic cleaning equipment and the electric control system according to claim 1, wherein the sandstone raw material feeding automatic cleaning equipment comprises: the automatic sand and stone raw material feeding cleaning equipment is provided with a circuit control system, and core components of the circuit control system are a PLC or a system controller, a frequency converter, a TCP/IP protocol and WAP protocol network communication module.
CN202220867975.4U 2022-04-14 2022-04-14 Grit raw and other materials material loading self-cleaning equipment and electrical system Active CN218122513U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220867975.4U CN218122513U (en) 2022-04-14 2022-04-14 Grit raw and other materials material loading self-cleaning equipment and electrical system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220867975.4U CN218122513U (en) 2022-04-14 2022-04-14 Grit raw and other materials material loading self-cleaning equipment and electrical system

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CN218122513U true CN218122513U (en) 2022-12-23

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