CN218113931U - Transportation assembly line with rapid slag discharging function in tunnel - Google Patents

Transportation assembly line with rapid slag discharging function in tunnel Download PDF

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Publication number
CN218113931U
CN218113931U CN202222187151.5U CN202222187151U CN218113931U CN 218113931 U CN218113931 U CN 218113931U CN 202222187151 U CN202222187151 U CN 202222187151U CN 218113931 U CN218113931 U CN 218113931U
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conveying
belt
dregs
rack
conveying roller
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CN202222187151.5U
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李谦
陈磊钦
金保暖
雷露
孙成良
强延军
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CCCC SHEC Third Highway Engineering Co Ltd
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CCCC SHEC Third Highway Engineering Co Ltd
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Abstract

The utility model relates to a dregs conveying equipment technical field, in particular to a transport assembly line with rapid dregs discharge in a tunnel, which comprises a frame and a dregs conveying system, wherein the dregs conveying system comprises a lifting feeding mechanism, a crushing mechanism, a transverse long-distance conveying mechanism and a discharging mechanism; the transverse long-distance conveying mechanism comprises a first conveying roller and a first conveying belt, the first conveying roller is horizontally arranged on the rack, the first conveying belt is sleeved on the first conveying roller, and the end part of the first conveying roller is connected with the driving end of a first driving motor arranged on the rack; broken mechanism includes protecting box, crushing roller, feeding funnel and lower hopper, unloading mechanism includes screw feeder and adjustable supporting component, the utility model discloses simple structure promotes-breakage-carries-unloading through carrying out the dregs, has improved the conveying efficiency and the transport quality of dregs, has brought the facility for tunnel construction operation.

Description

Transportation assembly line with rapid slag discharging function in tunnel
Technical Field
The utility model relates to a dregs conveying equipment technical field, concretely relates to possess the transportation assembly line that slags tap fast in the tunnel.
Background
With the development of economy and social progress, urban rail transit develops more and more rapidly, muck treatment and transportation in shield method tunnel construction are important factors influencing the tunneling speed of a tunnel, in shield method subway tunnel construction, a shield continuously tunnels forwards, excavated muck enters a soil compaction bin, soil in the soil compaction bin is cleaned out, and then the muck is loaded into a muck truck through a conveying belt for transportation.
Because the coarse and fine degree of dregs before carrying is uneven, and the centre is adulterated the great clod piece that condenses into the piece, consequently block up on the conveyer belt easily when carrying, lead to conveying efficiency lower, because the length of tunnel is longer in addition, when long distance transport, conveying efficiency is lower, is not convenient for the dregs to be transported to the carriage of dregs car in.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a possess the transportation assembly line of slagging tap in the tunnel fast.
To achieve the purpose, the utility model adopts the following technical proposal:
the provided transportation assembly line with the function of rapid slag discharging in the tunnel comprises a rack and a slag conveying system, wherein the slag conveying system comprises a lifting feeding mechanism, a crushing mechanism, a transverse long-distance conveying mechanism and a discharging mechanism;
the transverse long-distance conveying mechanism comprises a first conveying roller and a first conveying belt, the first conveying roller is horizontally arranged on the rack, the first conveying belt is sleeved on the first conveying roller, and the end part of the first conveying roller is connected with the driving end of a first driving motor arranged on the rack;
the crushing mechanism comprises a protective box, crushing rollers, a feeding hopper and a discharging hopper, the protective box is arranged on the rack and is positioned above the first conveying belt, the feeding hopper is positioned at the upper end of the protective box, the discharging hopper is positioned at the lower end of the protective box, the two crushing rollers are arranged in the protective box in parallel in a rotating manner, a stirring rod is horizontally and rotatably arranged at the outlet of the discharging hopper, and a linkage mechanism is arranged on the outer wall of the protective box and is used for respectively driving the stirring rod to rotate and the two crushing rollers to rotate oppositely;
the lifting feeding mechanism is obliquely arranged on the rack, and the end part of the lifting feeding mechanism is positioned above the feeding hopper;
unloading mechanism includes feed screw and adjustable support subassembly, adjustable support subassembly includes base, support one, support two and swing adjusting part, feed screw is located the top of base, the lower extreme and the base of support one rotate to be connected, the bottom fastening connection of upper end and feed screw, the lower extreme of support two is equipped with the gyro wheel, and the gyro wheel cooperates with the arc track roll that sets up on the base, the upper end of support two and feed screw's bottom fastening connection, swing adjusting part includes the gear, arc rack and adjusting motor, arc rack level sets up the side at support two, adjusting motor installs on the base, the drive end at adjusting motor is installed to the gear, and gear and arc rack mesh mutually, feed inlet of feed screw is located the below of conveyor belt's the tip.
Preferably, the lifting and feeding mechanism comprises a second conveying roller, a second conveying belt and bins which are arranged on the second conveying belt at equal intervals, the second conveying roller is horizontally arranged on the rack, the second conveying belt is sleeved on the second conveying roller, the second conveying belt is obliquely arranged, the end part of the second conveying belt is located above the feeding hopper, and the end part of the second conveying roller is connected with the driving end of a second driving motor arranged on the rack.
Preferably, vertical baffle plates are arranged on two sides of the lower end of the lower hopper, and the end parts of the baffle plates extend to the position right above the first conveying belt.
Preferably, the link gear includes step motor, band pulley one, band pulley two, belt and spur gear, every a spur gear is all installed to the tip of crushing roller, and two spur gears mesh mutually, the tip at the puddler is installed to band pulley one, the tip at one of them crushing roller is installed to band pulley two, and connects through the belt between band pulley one and the band pulley two, and step motor installs in the outside of guard box, and the end connection of drive end and puddler.
Preferably, the end part of the first conveying belt is provided with a material guide plate, the material guide plate is arranged in an inclined mode, the end part of the material guide plate extends into a feed port of the spiral feeder, and the material guide plate is installed on the rack.
Preferably, a wall scraping rod is arranged in the material guide plate, and the end part of the wall scraping rod is in contact with the surface of the first conveying belt.
Preferably, the upper end of the feeding hopper is provided with a protective baffle, and two sides of the first conveying belt are provided with turnover sections which are turned upwards.
The utility model discloses when using, be used for carrying the dregs, when using, the dregs that first need carry loads in the feed bin in proper order, and utilize the rotation of conveying roller two and conveyor belt two to drive feed bin circulation reciprocating motion, make the dregs in the feed bin empty to the hopper, get into the crushing region between two crushing rollers through the hopper, step motor is in operating condition this moment, under the effect of band pulley one, band pulley two, belt and spur gear, make the puddler be in the rotation state, and two crushing rollers are in opposite direction pivoted state, two crushing roller opposite direction rotations are used for breaking the clod, make the clod that the size is great broken, the rotation of puddler makes the broken dregs can smooth and easy getting into conveyor belt one and carry, after the transport of conveyor belt one, the dregs pass through the stock guide and get into the screw feeder, under the effect of screw feeder, the dregs stop in advance in the carriage of the dregs car in the exit of screw feeder when finally carrying, finally carry away by the dregs car;
the utility model discloses in, the screw feeder supports through adjustable supporting component, under the mating reaction of accommodate motor, gear, arc pond rack and support two for the screw feeder can swing round support one and base normal running fit's position, can carry out the transport of dregs to the carriage that stops at the dregs car of screw feeder tip in proper order, has improved efficiency.
The utility model discloses simple structure through promoting-breakage-carrying-unloading to the dregs, has improved the conveying efficiency and the transport quality of dregs, has brought the facility for tunnel construction operation.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the elevating loading mechanism;
FIG. 3 is a schematic view of a crushing mechanism;
FIG. 4 is a schematic view of a lateral long-reach transport mechanism;
FIG. 5 is a schematic view of a blanking mechanism;
FIG. 6 is a schematic view of a linkage mechanism;
FIG. 7 is a schematic view of an arcuate rack and pinion;
wherein: 1-a second conveying roller, 2-a second conveying belt, 3-a storage bin, 4-a first conveying roller, 5-a first conveying belt, 6-a turnover section, 7-a protective box, 8-a feeding hopper, 9-a protective baffle, 10-a crushing roller, 11-a baffle, 12-a stirring rod, 13-a feeding port, 14-a spiral feeder, 15-a material guide plate, 16-a wall scraping rod, 17-a base, 18-a first support, 19-a second support, 20-an arc track, 21-a roller, 22-an arc rack, 23-an adjusting motor, 24-a straight gear, 25-a first belt wheel, 26-a second belt wheel and 27-a belt.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 7, the transportation assembly line with the function of rapid slag discharging in the tunnel comprises a frame and a slag conveying system, wherein the slag conveying system comprises a lifting feeding mechanism, a crushing mechanism, a transverse long-distance conveying mechanism and a discharging mechanism;
the transverse long-distance conveying mechanism comprises a first conveying roller 4 and a first conveying belt 5, the first conveying roller 4 is horizontally arranged on the rack, the first conveying belt 5 is sleeved on the first conveying roller 4, and the end part of the first conveying roller 4 is connected with the driving end of a first driving motor (not shown in the figure) arranged on the rack;
broken mechanism includes guard box 7, crushing roller 10, loading hopper 8 and lower hopper, guard box 7 is installed in the frame to be located conveyor belt 5's top, and be located and be close to conveyor belt 5 terminal position, loading hopper 8 is located the upper end of guard box 7, and lower hopper is located the lower extreme of guard box 7, and two crushing rollers 10 rotate side by side and install in guard box 7, the position level of the export of hopper rotates down and installs puddler 12, the outer wall of guard box 7 is equipped with link gear for drive puddler 12 respectively and rotate and two crushing roller 10 subtend rotations, broken roller 10 carries out the breakage with the clod when opposite direction motion, and puddler 12 is convenient for carry out the unloading to broken clod when rotating.
The lifting feeding mechanism is obliquely arranged on the rack, and the end part of the lifting feeding mechanism is positioned above the feeding hopper 8;
unloading mechanism includes screw feeder 14 and adjustable supporting component, adjustable supporting component includes base 17, support 18, support two 19 and swing adjusting part, screw feeder 14 is located the top of base 17, the lower extreme of support 18 rotates with base 17 to be connected, the bottom fastening connection of upper end and screw feeder 14, the lower extreme of support two 19 is equipped with gyro wheel 21, and gyro wheel 21 and the roll fit of arc track 20 that sets up on base 17, the upper end of support two 19 and the bottom fastening connection of screw feeder 14, swing adjusting part includes the gear, arc rack 22 and adjusting motor 23, arc rack 22 level sets up the side at support two 19, adjusting motor 23 installs on base 17, the drive end at adjusting motor 23 is installed to the gear, and the gear meshes with arc rack 22 mutually, the feed inlet of screw feeder 14 is located the below of conveyor belt 5's tip.
In this embodiment, promote feed mechanism and include two 1 conveying rollers, two 2 conveying belts and the equidistant feed bin 3 that sets up on two 2 conveying belts, feed bin 3 is used for loading the clod, two 1 horizontal installations of conveying roller are in the frame, and two 2 covers of conveying belt are established on two 1 conveying rollers, and two 2 slopes of conveying belt set up, and the tip of two 2 conveying belts is located the top of feeding funnel 8, and the tip of two 1 conveying rollers is connected with the drive end that sets up driving motor two (not drawn in the picture) in the frame.
In this embodiment, two sides of the lower end of the lower hopper 8 are provided with vertical baffle plates 11, the end parts of the baffle plates 11 extend to the position right above the first conveying belt 5, and crushed soil blocks are placed and fall out towards two sides.
In this embodiment, the linkage mechanism includes a step motor (not shown), a first belt wheel 25, a second belt wheel 26, a belt 27 and a spur gear 24, each of which is provided with one spur gear 24 at the end of the crushing roller 10, and the two spur gears 24 are meshed with each other for driving the two crushing rollers 10 to rotate oppositely to achieve the purpose of crushing soil lumps, the first belt wheel 25 is installed at the end of the stirring rod 12, the second belt wheel 26 is installed at the end of one of the crushing rollers 10, and the first belt wheel 25 and the second belt wheel 26 are connected through the belt 27, the step motor is installed at the outer side of the protection box 7, and the driving end is connected with the end of the stirring rod 12.
In this embodiment, conveyor belt 5's tip is equipped with a stock guide 15, the slope of stock guide 15 sets up, and the tip extends to feed inlet 13 of screw feeder 14, and stock guide 15 installs in the frame, is convenient for better carry the dregs to screw feeder in.
In the embodiment, the material guide plate 15 is provided with a wall scraping rod 16, and the end of the wall scraping rod 16 is in contact with the surface of the first conveying belt 5 and is used for scraping off the residue soil adhered to the surface of the first conveying belt 5, so that the conveying efficiency is improved.
In this embodiment, the upper end of feeding funnel 8 is equipped with guard flap 9, and the soil block is in outwards spilling from the top of feeding funnel 8 when preventing to feed, the both sides of conveyor belt 5 are equipped with the section 6 that turns over upwards, play spacing effect, prevent that the dregs from spilling from the both sides of conveyor belt 5.
The utility model discloses when using, be used for carrying the dregs, when using, the dregs that first need carry loads in feed bin 3 in proper order, can manual loading, also can load with the manipulator, and utilize the rotation of conveying roller two 1 and conveyor belt two 2 to drive feed bin 3 circulation reciprocating motion, make the dregs in feed bin 3 empty to the hopper 8, get into the crushing region between two crushing rollers 10 through the hopper 8, step motor is in operating condition this moment, under the effect of band pulley one 25, band pulley two 26, belt 27 and straight-teeth gear 24, make puddler 12 be in the rotating condition, and two crushing rollers 10 are in opposite direction pivoted state, two crushing rollers 10 rotate and are used for carrying out the breakage to the clod, make the bigger clod of size broken clod broken, the rotation of puddler 12 makes the broken dregs can smoothly get into conveyor belt one 5 and carry, after the transport of belt conveyor one 5, the dregs pass through stock guide 15 and get into screw feeder 14, under the effect of screw feeder 14, the dregs that stops in advance in the dregs exit of screw feeder 14 when finally carrying, finally, carry out by the carriage by final carriage of delivery;
the utility model discloses in, screw feeder 14 supports through adjustable supporting component, under the mating reaction of accommodate motor 23, gear, arc pond rack 22 and two 19 supports for screw feeder 14 can swing round support 18 and base 17 normal running fit's position, can carry out the transport of dregs to the carriage that stops at the dregs car of screw feeder tip in proper order, has improved efficiency.
The utility model discloses simple structure through promoting-breakage-carrying-unloading to the dregs, has improved the transport efficiency and the transport quality of dregs, has brought the facility for the tunnel construction operation.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (7)

1. A transport assembly line with rapid slag discharge in a tunnel comprises a frame and a slag conveying system, and is characterized in that the slag conveying system comprises a lifting feeding mechanism, a crushing mechanism, a transverse long-distance conveying mechanism and a swinging blanking mechanism;
the transverse long-distance conveying mechanism comprises a first conveying roller (4) and a first conveying belt (5), the first conveying roller (4) is horizontally arranged on the rack, the first conveying belt (5) is sleeved on the first conveying roller (4), and the end part of the first conveying roller (4) is connected with the driving end of a first driving motor arranged on the rack;
the crushing mechanism comprises a protective box (7), crushing rollers (10), a feeding hopper (8) and a discharging hopper, wherein the protective box (7) is mounted on the rack and is positioned above the first conveying belt (5), the feeding hopper (8) is positioned at the upper end of the protective box (7), the discharging hopper is positioned at the lower end of the protective box (7), the two crushing rollers (10) are rotatably mounted in the protective box (7) side by side, a stirring rod (12) is horizontally and rotatably mounted at the position of an outlet of the discharging hopper, and a linkage mechanism is arranged on the outer wall of the protective box (7) and used for respectively driving the stirring rod (12) to rotate and the two crushing rollers (10) to rotate oppositely;
the lifting feeding mechanism is obliquely arranged on the rack, and the end part of the lifting feeding mechanism is positioned above the feeding hopper (8);
unloading mechanism includes screw feeder (14) and adjustable supporting component, adjustable supporting component includes base (17), support one (18), support two (19) and swing adjusting part, screw feeder (14) are located the top of base (17), the lower extreme and the base (17) of support one (18) rotate to be connected, the bottom fastening connection of upper end and screw feeder (14), the lower extreme of support two (19) is equipped with gyro wheel (21), and gyro wheel (21) and arc track (20) roll fit that sets up on base (17), the upper end and the bottom fastening connection of screw feeder (14) of support two (19), swing adjusting part includes the gear, arc rack (22) and adjusting motor (23), arc rack (22) level sets up the side at support two (19), adjusting motor (23) are installed on base (17), the drive end at adjusting motor (23) is installed to the gear, and the gear meshes with arc rack (22), feed inlet (13) of screw feeder (14) are located the below of the tip of a conveyor (5).
2. The transportation assembly line with the function of rapid slag discharge in the tunnel according to claim 1, wherein the lifting and feeding mechanism comprises a second conveying roller (1), a second conveying belt (2) and bins (3) which are equidistantly arranged on the second conveying belt (2), the second conveying roller (1) is horizontally arranged on the frame, the second conveying belt (2) is sleeved on the second conveying roller (1), the second conveying belt (2) is obliquely arranged, the end of the second conveying belt (2) is positioned above the feeding hopper (8), and the end of the second conveying roller (1) is connected with the driving end of a second driving motor arranged on the frame.
3. A transport line with tunnel slag tapping according to claim 1, characterized in that the two sides of the lower end of the blanking hopper are provided with vertical baffles (11), and the ends of the baffles (11) extend to the position right above the first conveying belt (5).
4. The transportation assembly line with the function of rapidly discharging slag in the tunnel according to claim 1, wherein the linkage mechanism comprises a stepping motor, a first belt wheel (25), a second belt wheel (26), a belt (27) and spur gears (24), one spur gear (24) is installed at the end of each crushing roller (10), the two spur gears (24) are meshed with each other, the first belt wheel (25) is installed at the end of the stirring rod (12), the second belt wheel (26) is installed at the end of one of the crushing rollers (10), the first belt wheel (25) and the second belt wheel (26) are connected through the belt (27), the stepping motor is installed at the outer side of the protection box (7), and the driving end of the stepping motor is connected with the end of the stirring rod (12).
5. The production line for transporting the slag rapidly discharged from the tunnel according to the claim 1, wherein the end of the first conveyor belt (5) is provided with a material guiding plate (15), the material guiding plate (15) is arranged obliquely, and the end of the material guiding plate extends into the feeding hole (13) of the spiral feeder (14), and the material guiding plate (15) is installed on the frame.
6. A transport line with rapid slag tapping in tunnels according to claim 5, characterized in that the guide plate (15) is provided with a scraping bar (16), the end of the scraping bar (16) is in contact with the surface of the first conveyor belt (5).
7. A transport stream line with rapid slag tapping in a tunnel according to claim 1, characterized in that the upper end of the feeding hopper (8) is provided with a protective baffle (9), and two sides of the first conveying belt (5) are provided with folded sections (6) which are folded upwards.
CN202222187151.5U 2022-08-18 2022-08-18 Transportation assembly line with rapid slag discharging function in tunnel Active CN218113931U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222187151.5U CN218113931U (en) 2022-08-18 2022-08-18 Transportation assembly line with rapid slag discharging function in tunnel

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Application Number Priority Date Filing Date Title
CN202222187151.5U CN218113931U (en) 2022-08-18 2022-08-18 Transportation assembly line with rapid slag discharging function in tunnel

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CN218113931U true CN218113931U (en) 2022-12-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118004495A (en) * 2024-04-08 2024-05-10 四川同人泰药业股份有限公司 Aluminum-plastic packaging device capable of quantitatively discharging for food and medicine packaging
CN118004495B (en) * 2024-04-08 2024-06-04 四川同人泰药业股份有限公司 Aluminum-plastic packaging device capable of quantitatively discharging for food and medicine packaging

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118004495A (en) * 2024-04-08 2024-05-10 四川同人泰药业股份有限公司 Aluminum-plastic packaging device capable of quantitatively discharging for food and medicine packaging
CN118004495B (en) * 2024-04-08 2024-06-04 四川同人泰药业股份有限公司 Aluminum-plastic packaging device capable of quantitatively discharging for food and medicine packaging

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