CN116238852A - Feeding equipment and feeding method for lead extruder - Google Patents

Feeding equipment and feeding method for lead extruder Download PDF

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Publication number
CN116238852A
CN116238852A CN202310249958.3A CN202310249958A CN116238852A CN 116238852 A CN116238852 A CN 116238852A CN 202310249958 A CN202310249958 A CN 202310249958A CN 116238852 A CN116238852 A CN 116238852A
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CN
China
Prior art keywords
lead
lifting
feeding
column
bucket
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Pending
Application number
CN202310249958.3A
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Chinese (zh)
Inventor
张纺
俞小琦
江国勇
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Ito Sin Deyang Wire & Cable Equipment Co ltd
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Ito Sin Deyang Wire & Cable Equipment Co ltd
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Application filed by Ito Sin Deyang Wire & Cable Equipment Co ltd filed Critical Ito Sin Deyang Wire & Cable Equipment Co ltd
Priority to CN202310249958.3A priority Critical patent/CN116238852A/en
Publication of CN116238852A publication Critical patent/CN116238852A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/126Bucket elevators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/38Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/42Attaching load carriers to traction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • B65G23/06Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • B65G47/38Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers
    • B65G47/40Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers by tilting conveyor buckets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0033Charging; Discharging; Manipulation of charge charging of particulate material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention relates to the technical field of cable preparation, and particularly discloses a feeding device and a feeding method for a lead extruder, wherein the feeding device comprises the following steps: the lead melting furnace is provided with a lead conveying device, a lifting device and a blanking device at a feed inlet; the lead material conveying device is positioned below the lifting device and is used for conveying the lead raw materials in storage to the position below the lifting device; the lifting device lifts the lead raw materials transported by the lead material conveying device to the vicinity of a lead melting furnace mouth; the blanking device is arranged at the intersection of the lead melting furnace, and the lead raw materials transported by the lifting device are guided into the lead melting furnace; the lifting device comprises a lifting main frame, a plurality of rotating wheel groups are arranged on the lifting main frame, mutually-adaptive chains are arranged between the rotating wheel groups, and sliding rails which are matched with the running track of the lifting bucket are arranged around the chains, so that the lifting device can stably lift lead raw materials. The automatic lead feeding device has the advantages that manual feeding is effectively replaced, the same lifting device is used for conveying lead raw materials with different specifications, labor cost is reduced, and production efficiency of a lead extruder is effectively improved.

Description

Feeding equipment and feeding method for lead extruder
Technical Field
The invention relates to the technical field of cable preparation, in particular to a feeding device and a feeding method for a lead extruder.
Background
The lead extruder is mainly used for wire and cable cladding lead sheath and cable vulcanization production, and is a device for curing and forming a lead sheath on the surface of a cable by extruding and cooling lead liquid in a series to obtain a continuous lead sheath sheathed armoured cable with a large length. The first process of using the lead extruder is to melt lead raw materials (such as lead ingots, alloy lead, lead particles and the like) into liquid through a lead dissolving furnace. It is known that lead has a density greater than that of common metals such as iron and copper, and the same volume of lead has a mass much greater than that of iron, and the feed opening of a lead melting furnace is often located at a distance from the ground where the raw materials are located, so that the feeding of the lead raw materials into the lead melting furnace on a lead extruder also becomes a first difficulty faced by the lead extrusion process. Meanwhile, a part of lead extruding machines of external heating type melting furnaces, such as YQL series lead extruding machines, need to throw in small lead ingots or lead grains to ensure contact with a furnace bottom heating device before the empty furnace of the lead melting furnace is started, so that the damage of the heating device is avoided, and common lead ingots or alloy lead can be normally thrown in after the lead ingot sections or the lead grains are melted.
In the existing production construction, a worker often sends lead raw materials into a lead melting furnace of a lead extruder manually, which is time-consuming and labor-consuming. Meanwhile, since lead is heavy metal and has high toxicity, the long-time contact of workers is unfavorable for the health of workers, so that lead feeding equipment is needed to replace manual feeding. In the prior art, there are three general types of metal lifting devices: the first method is to use a conveyor belt for transmission, but the shapes of different lead raw materials to be transmitted are not uniform due to the large mass of lead, so that the included angle between the conveyor belt and the horizontal plane can be controlled in a certain range, the manufacturing cost is high, and the use environment is limited; the second is to use a vertically arranged conveyor belt and arrange a lifting baffle, the metal block is lifted by the lifting baffle, the metal with a certain shape can only be lifted conventionally, and the lead raw material with higher quality is easy to fall off the conveyor belt at the highest point; the third is to transport metals using the principle of magnetic attraction, but conventional lead raw materials have no magnetism, such a method cannot be used, and such an apparatus is complicated in structure and excessively high in cost. Therefore, a feeding device and a feeding method for a lead extruder, which have simple structures and easy feeding and can well replace manual feeding, are needed at present.
Disclosure of Invention
The invention aims to provide a feeding device and a feeding method for a lead extruder, which are used for solving the problems.
The invention is realized by the following technical scheme: the utility model provides a loading attachment towards lead extruder includes: lead material conveyor, hoisting device and unloader.
The lead material conveying device is positioned below the lifting device and is used for conveying the lead raw materials in storage to the position below the lifting device; the lifting device lifts the lead raw materials transported by the lead conveying device to the vicinity of a lead melting furnace mouth; the blanking device is arranged at the intersection of the lead melting furnace, and the lead raw materials transported by the lifting device are guided into the lead melting furnace.
The lifting device comprises a lifting frame, a plurality of rotating wheel groups are arranged on the lifting frame, mutually-adaptive chains are arranged between the rotating wheel groups, lifting buckets are uniformly arranged on the chains, and the chains rotate to drive the lifting buckets to lift.
It should be noted that, the lifting bucket in the lifting device rotates around the rotating wheel set, the lead material conveying device and the blanking device perform the shoveling action when the lifting bucket passes through the lead material conveying device, lead raw materials are arranged, and then the blanking device is used for dumping and blanking, so that automatic feeding of the lead raw materials is realized.
Preferably, the runner group comprises a first runner shaft arranged at the upper end of the lifting frame and a second runner shaft arranged at the lower end of the lifting frame; two ends of the first rotating wheel shaft are coaxially provided with two first chain wheels, the second rotating wheel shaft is coaxially provided with two chain wheel second chain wheels, and the chains are symmetrically arranged on the first chain wheels and the second chain wheels.
Preferably, the lifting bucket is divided into a shovel material end and a feeding end, the mass of the feeding end is smaller than that of the shovel material end, and two sides of the lifting bucket, which are positioned between the shovel material end and the feeding end, are hinged with the chain.
Preferably, a sliding rail structure is arranged around the chain, and a roller matched with the sliding rail is arranged on the lifting bucket; when the lifting bucket moves along with the chain, the roller moves along the sliding rail, so that the lifting bucket cannot deflect around a hinge point with the chain; the feeding opening is arranged at the feeding end, a feeding stop block is arranged at the inner side of the chain, and the feeding stop block limits the movement of the shovel end of the lifting bucket, so that the lifting bucket is inclined towards the feeding end.
It should be noted that, the continuous operation of the lead melting furnace can be ensured only by continuously inputting lead ingots or alloy lead into the partial lead melting furnace, and the conventional lead ingots and alloy lead are rectangular or cylindrical with neat shapes, so that the lead melting furnace is convenient to convey. For some lead melting furnaces (such as YQL type lead extrusion equipment), smaller lead ingot sections or lead grains are required to be put into when an empty furnace is started, so that good contact between raw materials and the furnace bottom is ensured, and the furnace bottom and side plates are prevented from being overheated and deformed, so that welding seams of the furnace body are cracked or an electric heater is damaged. The lifting structure is used for arranging the components for lifting the lead raw materials into the bucket, so that the equipment can be used for loading the raw materials with different external dimensions such as lead particles, cylindrical lead ingots, cuboid alloy lead and the like. And promote the scraper bowl and drive by the chain to under the spacing of slide rail, promote the scraper bowl and load the raw materials and to promote the in-process of transportation, the angle can not take place the skew, has effectively improved the stability of promotion scraper bowl when the transportation, also guarantees that the raw materials can not empty and spill and leak.
Preferably, the lifting frame is in a triangular structure, the lifting frame comprises a first column and a second column, the first column and the second column are hinged at the first rotating wheel group, an arc-shaped cross column is arranged on the first column, the cross column penetrates through the second column, and the second column can slide on the cross column around a hinge point hinged with the first column; the transverse column is sleeved with a sliding block, and the second rotating wheel set is fixedly arranged on the sliding block.
Preferably, the upper part of the cross column is provided with teeth, and the sliding block is provided with a motor gear which is matched with the teeth on the cross column.
Preferably, the first column and the second column are of telescopic rod structure, and pulleys are arranged at the bottoms of the first column and the second column.
It should be noted that, through adjusting the height of first post and second post, and then the height of whole loading is controlled, adjusts the position of slider on the diaphragm, and then also can adjust the angle of whole loading, and then the lead melting stove of adaptation not high position.
Preferably, the discharging device comprises a discharging bin with a cylindrical shape, wherein a plurality of rotating baffles are arranged in the discharging bin, and the rotating baffles rotate along the central axis of the discharging bin.
In the prior art, the lid of the furnace mouth needs to be opened every time the molten lead is fed into the furnace, and the furnace mouth needs to be manually closed after the feeding is completed. But this application is equipped with rotary baffle's cask form feed bin device under, when elevating gear emptys the raw materials in unloader, rotary baffle can carry out certain buffering to the raw materials, avoids the lead ingot of input to make the liquid level of lead melting furnace produce great fluctuation, and rotary baffle cooperates with the lower feed bin of cask dress simultaneously, guarantees constantly that lead melting furnace mouth and external isolation, effectively avoids lead liquid spill to cause extravagant and danger.
Preferably, baffles are arranged on two sides of the lead conveying device, and the lead conveying device is provided with an arc groove matched with the lifting bucket according to the movement path of the lifting bucket.
The feeding method for the lead extruder is based on feeding equipment for the lead extruder and is characterized by comprising the following steps of:
s1, when the lead material is fed for the first time, starting a lead material conveying device, conveying a proper amount of lead particles or lead ingot segments into an arc groove of a lead material conveying belt, and simultaneously starting a lifting device to enable a rotating wheel set of the lifting device to rotate;
s2, a lifting bucket on the lifting device rotates around the rotating wheel set along with the movement of the chain, so that lead particles or lead ingot segments in the arc groove are lifted up and lifted up; after reaching the feeding position, the lifting bucket is limited by the material blocking block, and the lead material is poured into the discharging device; continuously circulating shoveling materials after lifting the bucket to discharge materials;
s3, after the lead particles and the lead ingot segments are transported by a proper amount, the lead material conveying device is enabled to convey massive lead ingots or alloy lead in turn;
s4, continuously rotating the lifting bucket on the lifting device around the rotating wheel set along with the movement of the chain, scooping up the lead ingot or alloy lead in the arc groove, lifting upwards, and dumping at the blanking device.
It is to be noted that based on the method, the feeding equipment for the lead extruder provided by the application can effectively replace manual feeding, and lead raw materials with different specifications can be fed by using the same lifting device, so that the labor cost is reduced, and the production efficiency of the lead extruder is effectively improved.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the invention, the chain transmission is arranged, and the lifting bucket structure is combined, so that the same equipment is used for feeding lead raw materials with different specifications and shapes, the traditional manual feeding is replaced, the labor cost is reduced, and the production efficiency of the lead extruder is effectively improved;
2. compared with the traditional conveyor belt conveying device, the vertical lifting device is simple in structure, is easy to install, carry and disassemble, can be well adapted to different production conditions, and can be used for lifting lead raw materials with different specifications;
3. the invention is additionally provided with the blanking device, the barrel-shaped blanking bin provided with the rotary baffle is matched, when the lifting device dumps raw materials in the middle, the rotary baffle can buffer the raw materials to a certain extent, the input lead ingot is prevented from leading the liquid level of the lead melting furnace to generate larger fluctuation, and meanwhile, the rotary baffle can ensure that the furnace mouth of the lead melting furnace is isolated from the outside at the moment, thereby effectively avoiding waste and danger caused by lead liquid splashing.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention. In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a side cross-sectional view of the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 3;
FIG. 5 is a side view of another embodiment of the present invention;
FIG. 6 is an enlarged view of the invention at B in FIG. 5;
FIG. 7 is a schematic illustration (one) of the lift bucket of the present invention;
FIG. 8 is a schematic view of a lift bucket of the present invention (II);
FIG. 9 is a schematic flow chart of the method of the invention.
In the above figures, the reference numerals correspond to the component names as follows:
1. a lead melting furnace; 2. a lead material conveying device; 21. an arc groove; 22. a baffle; 3. a lifting device; 31. a lifting frame; 311. lifting the main frame; 312 a first column; 313. a second column; 314. a cross column; 315. a slide block; 32. a chain; 33. lifting the bucket; 331. a shovel material end; 332. a feeding end; 34. a first rotating shaft; 341. a first sprocket; 35. a second rotating shaft; 351. a second sprocket; 36. a slide rail; 361. a shovel end sliding rail; 362. a feeding end sliding rail; 363. a roller; 364. a feeding stop block; 365. adjusting the track; 366. a bucket frame; 37. a third rotating shaft; 371. a third sprocket; 372. a fourth sprocket; 4. a blanking device; 41. discharging the material bin; 42. the baffle is rotated.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention.
Example 1
As shown in fig. 1 to 4, the embodiment provides a feeding device for a lead extruder, which comprises a lead melting furnace 1, wherein a lead conveying device 2, a lifting device 3 and a discharging device 4 are arranged at a feed inlet of the lead melting furnace 1.
Wherein, the lead material conveying device 2 is positioned below the lifting device 3, and conveys the lead raw materials in storage to the lower part of the lifting device 3; the lifting device 3 lifts the lead raw materials transported by the lead material conveying device 2 to the vicinity of the mouth of the lead melting furnace 1; the blanking device 4 is arranged at the intersection of the lead melting furnace 1, and guides the lead raw materials transported by the lifting device 3 into the lead melting furnace 1;
the lifting device 3 comprises a lifting frame 31, a plurality of rotating wheel groups are arranged on the lifting frame 31, a lifting main frame 311 supports the rotating wheel groups, mutually-matched chains 32 are arranged between the rotating wheel groups, lifting buckets 33 are uniformly arranged on the chains 32, and the chains 32 rotate to drive the lifting buckets 33 to lift.
Further, the runner group includes a first runner shaft 34 disposed at an upper end of the lifting frame 31 and a second runner shaft 35 disposed at a lower end of the lifting frame 31; two first chain wheels 341 are coaxially arranged at two ends of the first pulley shaft 34, two second chain wheels 351 are coaxially arranged on the second pulley shaft 35, and the chains 32 are symmetrically arranged on the first chain wheels 341 and the second chain wheels 351.
Specifically, the lifting bucket 33 has a certain groove space, and can accommodate lead raw materials with different shapes; meanwhile, the lifting bucket 33 is arranged on two chains 32, the first sprocket 341 is arranged above the second sprocket 351, and a rotating motor is arranged on the first sprocket shaft 34 and/or the second sprocket 351, and the two sprockets rotate at the same speed, so that the lifting bucket 33 rotates around the first sprocket shaft 34 and the second sprocket shaft 35 along with the chains 32.
Further, in order to better load and unload the lead raw material, as shown in fig. 7, the lifting bucket 33 is preferably divided into a shovel end 331 and a feeding end 332, both the shovel end 331 and the feeding end 332 are provided with baffles for preventing the raw material from falling, the mass and the length of the feeding end 332 are smaller than those of the shovel end 331, and both sides of the lifting bucket 33 are located between the shovel end 331 and the feeding end 332 and hinged with the chain 32, so that the lifting bucket 33 has a tendency to topple towards the shovel end 331 without external force.
Further, a sliding rail 36 structure is arranged around the chain 32, and rollers 363 adapted to the sliding rail 36 are arranged on the lifting bucket 33; as the lifting bucket 33 moves with the chain 32, the rollers 363 move along the slide rails 36 so that the lifting bucket 33 cannot deflect about the hinge point with the chain 32.
Specifically, as shown in fig. 7, rollers 363 are disposed on the feeding end 332 and the shovel end 331 of the lifting bucket 33, and shovel end sliding rails 361 and feeding end sliding rails 362 are disposed around the chain 32, and according to the track of the lifting bucket 33, the shovel end sliding rails 361 and the feeding end sliding rails 362 are disposed in the bucket lifting stage, so that at least one sliding rail 36 of the lifting bucket 33 limits the inclination of the lifting bucket 33 during loading, and further stability of the lifting bucket 33 during lifting is ensured.
Meanwhile, a feeding stop block 364 is disposed at the feeding port of the lead melting furnace 1 and inside the chain 32, and the feeding stop block 364 limits the movement of the shovel end 331 of the lifting bucket 33, so that the lifting bucket 33 can be tilted toward the feeding end 332.
Specifically, when the lifting bucket 33 loads raw materials to reach the furnace mouth of the lead melting furnace 1, the shovel end 331 of the lifting bucket 33 contacts the feeding block 364, and as the chain 32 moves downwards, the lifting bucket 33 tilts towards the feeding end 332, and the feeding block 364 is preferably provided as a vertically connected roller 363, so that the lifting bucket 33 keeps tilting motion for a certain time.
After the lifting bucket 33 dumps the raw material and is separated from the feeding stop 364, the sliding rail 36 is not arranged to limit the lifting bucket 33, and since the weight of the shovel end 331 is larger than that of the feeding end 332, the lifting bucket 33 naturally dumps towards the shovel end 331 to recover, when the lifting bucket 33 reaches the position of the lead grain conveying device, the roller 363 of the feeding end 332 enters the feeding end sliding rail 362 and deflects under the limitation of the feeding end sliding rail 362, and the shovel action is generated.
Further, the lifting frame 31 includes a lifting main frame 311, and the lifting main frame 311 supports the first rotating shaft 34; the lifting main frame 311 is in a triangle structure, the lifting main frame 31 comprises a first column 312 and a second column 313, the first column 312 and the second column 313 are hinged at the first rotating wheel group, an arc-shaped cross column 314 is arranged on the first column 312, the cross column 314 passes through the second column 313, and the second column 313 can slide on the cross column 314 around a hinge point hinged with the first column 312; the transverse column 314 is sleeved with a transverse sliding block 315, and the second rotating wheel set is fixedly arranged on the transverse sliding block 315.
Specifically, the vertical lifting degree of the chain 32 can be adjusted by adjusting the positions of the second column 313 and the second roller group on the transverse column 314, and the height can be finely adjusted. When the chain 32 is adjusted to be too inclined, in order to ensure that the lifting bucket 33 does not leak during operation, the lifting bucket 33 is preferably constructed as shown in fig. 8, bucket frames 366 matching the profile of the lifting bucket 33 are arranged on both sides of the lifting bucket 33, the bucket frames 366 are hinged on the chain 32 and are provided with rollers 363 corresponding to the sliding rails 36, the shovel end 331 of the lifting bucket 33 is hinged with the bucket frames 366, and the feeding end 332 extends out of the pulleys and is slidingly arranged on the adjusting rail 365 on the bucket frames 366. By adjusting the position of the feeding end 332 on the adjusting slide rail 36, the lifting bucket 33 can incline relative to the lifting frame, so that the inclination of the chain 32 is counteracted, and the raw materials in the lifting device 3 are ensured not to fall down.
Further, in order to realize automatic adjustment, a rack is disposed above the transverse column 314, and a gear and a motor adapted to the tooth form of the rack on the transverse column 314 are fixed on the transverse slider 315, and the motor rotates to drive the transverse slider 315 to move on the transverse column 314.
Further, the first column 312 and the second column 313 are telescopic, pulleys are arranged at bottoms of the first column 312 and the second column 313, and the pulleys and the telescopic rods are of self-locking structures, so that the height of the device can be adjusted according to actual conditions, and the device is convenient to move and carry.
Further, the discharging device 4 includes a discharging bin 41 with a cylindrical shape, a plurality of rotating baffles 42 are disposed in the discharging bin 41, and the rotating baffles 42 rotate along a central axis of the discharging bin 41.
Specifically, the lower bin 41 is installed at the furnace mouth of the lead melting furnace 1, a plurality of rotating baffles 42 which are matched with the furnace mouth in size are arranged, and the rotating baffles 42 are arranged around the axis of the cylindrical lower bin 41, so that two rotating baffles 42 can be guaranteed to block the furnace mouth of the lead melting furnace 1. A motor connected with a rotary baffle plate 42 is arranged outside the shell of the discharging bin 41, the rotation speed of the motor is matched with the rotation speed of the first rotating shaft 34, and the rotation direction is opposite. The material poured from the lifting bucket 33 enters the discharging bin 41 and is blocked by one of the rotating baffles 42, so that buffering is realized, and then the material is pushed into the lead melting furnace 1 by the subsequent rotating baffle 42.
Further, baffles 22 are arranged on two sides of the lead material conveying device 2, and the lead material conveying device 2 is provided with an arc groove 21 matched with the lifting bucket 33 according to the movement path of the lifting bucket 33.
Specifically, the lead material conveying device 2 conveys the lead material into the arc groove 21, the lead material is lifted by the lifting bucket 33 to be fed, and the height limiting device can be arranged in front of the feed inlet of the lead material conveying device 2, so that the situation that the raw material is leaked from the arc groove 21 due to overlarge conveying amount of the raw material is avoided.
Example 2
The above-described embodiment 1 is generally applicable to a case where the furnace mouth of the lead melting furnace 1 is opened laterally, and the following is preferable for a case where the furnace mouth of the lead melting furnace 1 is provided at the top.
As shown in fig. 5 to 6, on the basis of embodiment 1, a third wheel shaft 37 is disposed horizontally to the first wheel shaft 34, the third wheel shaft 37 is coaxially provided with a third sprocket 371, and the rotation speed of the third sprocket 371 and the rotation speed of the first sprocket 341 enable the chain 32 to bypass the third wheel on the third wheel shaft 37 additionally form an inverted L-shaped structure, so that the moving track of the lifting bucket 33 passes over the intersection of the lead melting furnace 1.
Specifically, after the loading raw material passes through the first sprocket 341, the lifting bucket 33 is limited by the shovel end sliding rail 361, and steadily moves towards the furnace mouth of the lead melting machine, when the lifting bucket 33 bypasses the third sprocket 371, the feeding end sliding rail 362 limits the lifting bucket 33, when the loading raw material of the lifting bucket 33 reaches the position right above the furnace mouth of the lead melting furnace 1, the shovel end 331 of the lifting bucket 33 touches the feeding stop 364, and meanwhile, the lifting bucket 33 is separated from the limit of the sliding rail 36, and as the chain 32 returns, the lifting bucket 33 tilts towards the feeding end 332, preferably, the feeding stop 364 is set to be a roller 363 horizontally connected, so that the lifting bucket 33 keeps a dumping action for a certain time.
After the lifting bucket 33 dumps the raw material and is separated from the feeding block 364, the lifting bucket 33 naturally dumps towards the shovel end 331 because the shovel end 331 is heavier than the feeding end 332, and then the chain 32 bypasses the fourth sprocket 372 without a central shaft, when the lifting bucket 33 reaches the position of the lead grain conveying device, the roller 363 of the feeding end 332 enters the feeding end sliding rail 362 and deflects under the limitation of the feeding end sliding rail 362, and a shovel action is generated.
Further, the discharging bin 41 is arranged at the furnace mouth of the lead melting furnace 1, the rotating baffles 42 which are matched with the furnace mouth in size are arranged, and the rotating baffles 42 are arranged around the axis of the cylindrical discharging bin 41, so that two rotating baffles 42 can be guaranteed to block the furnace mouth of the lead melting furnace 1. A motor connected with a rotary baffle plate 42 is arranged outside the shell of the discharging bin 41, and the rotating speed of the motor is matched with the rotating speed of the first rotating shaft 34. The raw materials poured from the lifting bucket 33 enter the discharging bin 41 and are blocked by one of the rotating baffles 42, so that buffering is realized, and the raw materials are fed into the lead melting furnace 1 along with the rotation of the rotating baffles 42.
Example 3
As shown in fig. 9, on the basis of embodiment 1 and embodiment 2, a feeding method for a lead extruder is provided, and based on a feeding device for a lead extruder, the method comprises the following steps:
s1, when the lead material is fed for the first time, starting a lead material conveying device 2, conveying a proper amount of lead particles or lead ingot segments into an arc groove 21 of a lead material conveying belt, and simultaneously starting a lifting device 3 to enable a rotating wheel set of the lifting device 3 to rotate;
s2, a lifting bucket 33 on the lifting device 3 rotates around the rotating wheel set along with the movement of the chain 32, so that lead particles or lead ingot segments in the arc groove 21 are lifted up and lifted up; after reaching the feeding position, the lifting bucket 33 is limited by the material blocking block, and the lead material is poured into the discharging device 4; the lifting bucket 33 continues to circularly shovel materials after unloading;
s3, after the lead particles and the lead ingot segments are transported by a proper amount, the lead material conveying device 2 is rotated to convey massive lead ingots or alloy lead;
and S4, continuously rotating the lifting bucket 33 on the lifting device 3 around the rotating wheel set along with the movement of the chain 32, scooping up the lead ingot or alloy lead in the arc groove 21, lifting upwards and dumping at the blanking device 4.
Based on the method, the feeding equipment for the lead extruder can effectively replace manual feeding, and lead raw materials with different specifications can be fed by using the same lifting device, so that the labor cost is reduced, and the production efficiency of the lead extruder is effectively improved.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (10)

1. The utility model provides a loading attachment towards crowded plumbous machine, includes melting plumbous stove (1), its characterized in that: a lead conveying device (2), a lifting device (3) and a blanking device (4) are arranged at the feed inlet of the lead melting furnace (1);
the lead material conveying device (2) is positioned below the lifting device (3) and is used for conveying the lead raw materials in storage to the position below the lifting device (3); the lifting device (3) lifts the lead raw materials transported by the lead material conveying device (2) to the vicinity of the mouth of the lead melting furnace (1); the blanking device (4) is arranged at the intersection of the lead melting furnace (1) and guides the lead raw material transported by the lifting device (3) into the lead melting furnace (1);
the lifting device (3) comprises a lifting frame (31), a plurality of rotating wheel sets are arranged on the lifting frame (31), mutually-adaptive chains (32) are arranged between the rotating wheel sets, lifting buckets (33) are uniformly arranged on the chains (32), and the chains (32) rotate to drive the lifting buckets (33) to lift.
2. The feeding device for a lead extruder according to claim 1, wherein the runner group comprises a first runner shaft (34) arranged at the upper end of the lifting frame (31) and a second runner shaft (35) arranged at the lower end of the lifting frame (31); two first chain wheels (341) are coaxially arranged at two ends of the first rotating wheel shaft (34), two chain wheel second chain wheels (351) are coaxially arranged on the second rotating wheel shaft (35), and the chains (32) are symmetrically arranged on the first chain wheels (341) and the second chain wheels (351).
3. A feeding device for a lead extruder as set forth in claim 2 wherein the lifting bucket (33) is divided into a shovel end (331) and a feed end (332), the mass of the feed end (332) is smaller than that of the shovel end (331), and the lifting bucket (33) is hinged to the chain (32) at two sides between the shovel end (331) and the feed end (332).
4. A lead extruder-oriented feeding apparatus as set forth in claim 3, wherein: a sliding rail (36) structure is arranged around the chain (32), and a roller (363) matched with the sliding rail (36) is arranged on the lifting bucket (33); the rollers (363) move along the sliding rails (36) when the lifting bucket (33) moves with the chain (32), so that the lifting bucket (33) cannot deflect around a hinge point with the chain (32); the lead melting furnace is characterized in that a feeding stop block (364) is arranged at the feeding opening of the lead melting furnace (1) and at the inner side of the chain (32), and the feeding stop block (364) limits the movement of the shovel end (331) of the lifting bucket (33) so that the lifting bucket (33) can tilt towards the feeding end (332).
5. The lead extruder-oriented feeding apparatus of claim 4, wherein: the lifting frame (31) comprises a lifting main frame (311), and the lifting main frame (311) supports a first rotating shaft (34); the lifting main frame (311) is of a triangular structure, the lifting frame (31) comprises a first column (312) and a first column (313), the first column (312) and the first column (313) are hinged at the first rotating wheel group, an arc-shaped transverse column (314) is arranged on the first column (312), the transverse column (314) passes through the first column (313), and the first column (313) can slide on the transverse column (314) around a hinge point hinged with the first column (312); the transverse column (314) is sleeved with a sliding block (315), and the second rotating shaft (35) is fixedly arranged on the sliding block (315).
6. The lead extruder-oriented feeding apparatus of claim 5, wherein: a rack is arranged above the transverse column (314), and a motor gear which is matched with the rack tooth shape on the transverse column (314) is arranged on the sliding block (315).
7. The lead extruder-oriented feeding apparatus of claim 5, wherein: the first column (312) and the first column (313) are of telescopic rod structures, and pulleys are arranged at the bottoms of the first column (312) and the first column (313).
8. The lead extruder-oriented feeding device of claim 1, wherein: the blanking device (4) comprises a blanking bin (41) with a cylindrical shape, a plurality of rotating baffles (42) (22) are arranged in the blanking bin (41), and the rotating baffles (42) (22) rotate along the central axis of the blanking bin (41).
9. The lead extruder-oriented feeding device of claim 1, wherein: the lead conveying device is characterized in that baffles (22) are arranged on two sides of the lead conveying device (2), and arc grooves (21) matched with the lifting bucket (33) are formed in the lead conveying device (2) according to the movement path of the lifting bucket (33).
10. A feeding method for a lead extruder based on the feeding device for the lead extruder of any one of claims 1 to 9, characterized by comprising the following steps:
s1, when the lead material is fed for the first time, starting a lead material conveying device (2), conveying a proper amount of lead particles or lead ingot segments into an arc groove (21) of a lead material conveying belt, and simultaneously starting a lifting device (3) to enable a rotating wheel set of the lifting device (3) to rotate;
s2, a lifting bucket (33) on the lifting device (3) rotates around the rotating wheel set along with the movement of a chain (32), and scoops up lead particles or lead ingot segments in the arc groove (21) and lifts up; after reaching the feeding position, the lifting bucket (33) is limited by the material blocking block, and the lead material is poured into the discharging device (4); lifting the bucket (33) for discharging and then continuously circulating the shovel materials;
s3, after the lead particles and the lead ingot segments are transported by a proper amount, the lead material conveying device (2) is turned to convey massive lead ingots or alloy lead;
s4, a lifting bucket (33) on the lifting device (3) continuously rotates around the rotating wheel set along with the movement of the chain (32), and scoops up lead ingots or alloy lead in the arc groove (21), lifts upwards and falls down at the blanking device (4).
CN202310249958.3A 2023-03-15 2023-03-15 Feeding equipment and feeding method for lead extruder Pending CN116238852A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310249958.3A CN116238852A (en) 2023-03-15 2023-03-15 Feeding equipment and feeding method for lead extruder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310249958.3A CN116238852A (en) 2023-03-15 2023-03-15 Feeding equipment and feeding method for lead extruder

Publications (1)

Publication Number Publication Date
CN116238852A true CN116238852A (en) 2023-06-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310249958.3A Pending CN116238852A (en) 2023-03-15 2023-03-15 Feeding equipment and feeding method for lead extruder

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Country Link
CN (1) CN116238852A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117864653A (en) * 2024-03-12 2024-04-12 泰州市中盛机电有限公司 Film rack based on articulated can adjust

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117864653A (en) * 2024-03-12 2024-04-12 泰州市中盛机电有限公司 Film rack based on articulated can adjust
CN117864653B (en) * 2024-03-12 2024-05-31 泰州市中盛机电有限公司 Film rack based on articulated can adjust

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