CN218110218U - Deburring device - Google Patents
Deburring device Download PDFInfo
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- CN218110218U CN218110218U CN202221007454.8U CN202221007454U CN218110218U CN 218110218 U CN218110218 U CN 218110218U CN 202221007454 U CN202221007454 U CN 202221007454U CN 218110218 U CN218110218 U CN 218110218U
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Abstract
A deburring apparatus, comprising: the first feeding assembly comprises a first guide rail mechanism and a bearing assembly, the first guide rail mechanism drives the bearing assembly to reciprocate along a first direction, and the bearing assembly is used for placing a material tray filled with products; the positioning assembly is arranged on one side of the first feeding assembly; the second feeding assembly comprises a second guide rail mechanism and a clamping mechanism, the second guide rail mechanism drives the clamping mechanism to reciprocate along a second direction, the clamping mechanism places the grabbed product on the positioning assembly, and the positioning assembly is used for secondarily positioning the product; the deburring component comprises a jig mechanism and a laser processing mechanism, the jig mechanism is arranged on one side, away from the first feeding component, of the positioning component, the material clamping mechanism is used for placing a grabbed product on the jig mechanism, and the laser processing mechanism is used for removing burrs of the product in the jig mechanism. So, automatic material loading and processing are realized to whole process, effectively promote work efficiency.
Description
Technical Field
The application relates to the technical field of machining equipment, in particular to a deburring device.
Background
In the production process of part products, the products are often required to be ground, polished and the like so as to remove burrs on the surfaces of the products and improve the processing quality of the products.
In the prior art, the product is usually deburred in a manual pipeline operation mode, the labor intensity of personnel is high, the operation is original and repeated, meanwhile, the quality consistency of the manually processed product is poor, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
The application provides a burring device to solve above-mentioned technical problem.
An embodiment of the present application provides a deburring device, it includes:
the first feeding assembly comprises a first guide rail mechanism and a bearing assembly, the bearing assembly is movably connected with the first guide rail mechanism, the first guide rail mechanism is used for driving the bearing assembly to reciprocate along a first direction, the bearing assembly is used for placing a material tray, and products are placed on the material tray;
the positioning assembly is arranged on one side of the first feeding assembly;
the second feeding assembly comprises a second guide rail mechanism and a clamping mechanism, the clamping mechanism is movably connected with the second guide rail mechanism, and the clamping mechanism is used for grabbing the products on the material tray; the second guide rail mechanism is used for driving the material clamping mechanism to move towards the positioning assembly along a second direction so that the material clamping mechanism places the grabbed product on the positioning assembly, and the positioning assembly is used for carrying out secondary positioning on the product; wherein the second direction is perpendicular to the first direction;
the deburring component comprises a jig mechanism and a laser processing mechanism, the jig mechanism is arranged on one side, away from the first feeding component, of the positioning component, and the clamping mechanism is further used for grabbing a product on the positioning component; the second guide rail mechanism is further used for driving the material clamping mechanism to move towards the jig mechanism along a second direction so that the material clamping mechanism places the grabbed product on the jig mechanism; the laser processing mechanism is arranged above the jig mechanism and is used for removing burrs on the product on the jig mechanism.
So, the burring device of this application removes to the charging tray that is equipped with the product to the material loading station through first material loading subassembly, snatchs the product in the charging tray by second material loading subassembly again to transfer locating component and burring subassembly with the product in proper order, put back the product to the charging tray by second material loading subassembly after the product processing is accomplished, automatic material loading and processing are realized to whole process, replace traditional manual work mode, effectively promote work efficiency, reduce the cost of labor.
In one possible embodiment: the jig mechanism comprises a positioning substrate and a driver, the driver is connected with the positioning substrate in a rotating mode and used for driving the positioning substrate to rotate, and the positioning substrate is used for loading the product.
Therefore, the product can be turned over, burrs on different surfaces of the product are treated, and the processing quality is improved.
In one possible embodiment: the deburring device also comprises a processing platform, wherein a through groove is formed in the processing platform, and the positioning substrate is positioned above the through groove and can rotate in the through groove; the jig mechanism further comprises a supporting bearing, the supporting bearing is installed on the processing platform, the driver and the supporting bearing are located on two opposite sides of the through groove, one end of the positioning base plate is connected with the driver in a rotating mode, the other end of the positioning base plate is connected with the supporting bearing in a rotating mode, and the supporting bearing is used for supporting and limiting the positioning base plate.
So, the location base plate passes through support bearing and driver and rotationally installs on processing platform, is favorable to realizing the upset of product, makes things convenient for laser beam machining mechanism to carry out burring to the different surfaces of product.
In one possible embodiment: the positioning base plate is provided with a positioning groove for accommodating a product to be processed; the jig mechanism further comprises a first positioning cylinder and a second positioning cylinder, the first positioning cylinder and the second positioning cylinder are respectively arranged on two adjacent sides of the positioning groove, and the first positioning cylinder and the second positioning cylinder are used for fixing products in the positioning groove.
So, utilize first location cylinder and second cylinder to follow the fixed product of placing on the location base plate of equidirectional, reduce the problem that the product accident dropped.
In one possible embodiment: the laser processing mechanism comprises a third guide rail mechanism, a mounting frame, a visual detection mechanism and a laser mechanism, the third guide rail mechanism is arranged on one side, away from the positioning assembly, of the jig mechanism, the mounting frame is movably connected with the third guide rail mechanism, the visual detection mechanism and the laser mechanism are arranged on the mounting frame side by side, and the visual detection mechanism and the laser mechanism are arranged above the jig mechanism and used for detecting and removing burrs on the product.
So, third guide rail mechanism passes through the mounting bracket and drives visual detection mechanism and laser mechanism reciprocating motion to the adjustment detects position and processing position, is favorable to improving the machining precision, the product of adaptation different grade type.
In one possible embodiment: the bearing assembly comprises a movable support, a support plate and a plurality of first positioning rods, the movable support is movably connected with the first guide rail mechanism, the support plate is connected with the movable support and used for bearing a material tray, and the first positioning rods are arranged on the support plate at intervals along the circumferential direction and used for limiting the material tray on the support plate.
So, a plurality of charging trays can pile up through first locating lever and fix on the support plate, can promote the load capacity that bears the weight of subassembly on the one hand, and on the other hand can reduce the problem that the charging tray dropped and rocked.
In one possible embodiment: a feeding station is arranged on the processing platform; the first guide rail mechanism and the second guide rail mechanism are respectively positioned at two opposite sides of the feeding station; the processing platform is further provided with a first clamping cylinder, the first clamping cylinder is located on the side edge of the feeding station, the first guide rail mechanism moves the material tray on the support plate to the feeding station, and the first clamping cylinder is used for clamping and positioning the material tray.
Therefore, the first guide rail mechanism and the second guide rail mechanism are respectively arranged on two sides of the feeding station, so that different moving structures can be isolated, and the risk of collision among the structures is reduced; in addition, utilize first centre gripping cylinder to press from both sides tight location and transport the charging tray to the material loading station by the support plate, make things convenient for clamping mechanism to snatch the product from the charging tray.
In one possible embodiment: the recovery assembly is positioned above the bearing assembly; the recovery assembly comprises a support frame, a second clamping cylinder and a plurality of second positioning rods, the support frame is arranged on the processing platform, the support frame is provided with a recovery station corresponding to the bearing assembly, the second clamping cylinder is arranged on the two opposite sides of the recovery station, the second clamping cylinder is used for fixing a recovered material tray, and the second positioning rods are arranged on the support frame at intervals along the circumferential direction and used for limiting the recovered material tray.
So, the charging tray that is equipped with the product after the processing completion can in time be delivered to and retrieve the subassembly, conveniently in time takes away the material and carries out the processing of next charging tray.
In one possible embodiment: the material clamping mechanism comprises a moving arm and a material taking clamping jaw, one end of the moving arm is movably connected with the second guide rail mechanism, the other end of the moving arm is connected with the material taking clamping jaw, and the second guide rail mechanism is used for driving the material taking clamping jaw to reciprocate between the first feeding assembly, the positioning assembly and the jig mechanism along the second direction through the moving arm.
So, the product can be through the removal arm with get the material clamping jaw steady removal between each subassembly, guarantee work efficiency, reduce the accident of product and scrape and bump.
In one possible embodiment: the positioning assembly comprises a positioning jig for positioning a product, the positioning jig comprises a positioning seat, a first positioning piece and a second positioning piece, the first positioning piece and the second positioning piece are movably arranged on two adjacent sides of the positioning seat, the positioning seat is used for placing the product, and the first positioning piece and the second positioning piece are used for clamping and fixing the product in the positioning seat.
So, through the position of positioning seat, first setting element and second setting element adjustment product, make the product carry out the secondary location before removing to burring subassembly, be favorable to improving the machining precision of product.
The utility model provides a burring device removes the charging tray that is equipped with the product to the material loading station through first material loading subassembly, snatch the product in the charging tray by second material loading subassembly again, transfer the product to locating component earlier and carry out the secondary location, transfer the product to the burring subassembly from locating component again, carry out burring to the surface of product and handle, put the product back to the charging tray of material loading station by second material loading subassembly after the product processing is accomplished, all product processing in the charging tray accomplish the back, first material loading subassembly transports the charging tray to retrieving the subassembly again and carries out the charging tray and retrieve, automatic material loading and processing are realized to whole process, replace traditional manual work mode, effectively promote work efficiency, reduce the cost of labor.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of a deburring device according to an embodiment of the present application.
Fig. 2 is a schematic structural view of the deburring device shown in fig. 1 after the frame is removed.
Fig. 3 is a plan view of the deburring apparatus shown in fig. 2.
Fig. 4 is a front view of the deburring apparatus shown in fig. 2.
Fig. 5 is a schematic structural view of the deburring device shown in fig. 2 after the first feeding assembly and the recovery assembly are removed.
Fig. 6 is a schematic structural view of a first feeding assembly and a recovery assembly in the deburring device shown in fig. 1.
Fig. 7 is a schematic structural diagram of a jig mechanism and a positioning assembly in the deburring device shown in fig. 1.
Fig. 8 is a schematic structural view of a laser mechanism in the deburring device shown in fig. 1.
Description of the main element symbols:
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
Some embodiments of the present application are described in detail. In the following embodiments, features of the embodiments may be combined with each other without conflict.
Referring to fig. 1 and 2, in one embodiment, the deburring apparatus 100 includes a first loading assembly 10, a second loading assembly 20, a positioning assembly 30, and a deburring assembly 40. The first feeding assembly 10 is used for moving the tray 200 to a feeding station 63, the second feeding assembly 20 is used for grabbing the product 300 in the tray 200 and sequentially moving the product 300 to the positioning assembly 30 and the deburring assembly 40, the positioning assembly 30 is used for performing secondary positioning on the product 300, the deburring assembly 40 is used for removing burrs on the product 300, and then the second feeding assembly 20 is used for placing the processed product 300 back into the tray 200. Automatic material loading and processing are realized to whole process, replace traditional manual work mode of processing, effectively promote work efficiency, reduce the cost of labor.
Referring to fig. 1, 2 and 4, the first feeding assembly 10 includes a first guiding mechanism 11 and a carrying assembly 12, the first guiding mechanism 11 is disposed along a first direction, the carrying assembly 12 is movably connected to the first guiding mechanism 11, the first guiding mechanism 11 is configured to drive the carrying assembly 12 to reciprocate along the first direction, the carrying assembly 12 is configured to place a tray 200, and a plurality of products 300 are loaded in the tray 200. It should be noted that the first guiding mechanism 11 may be a linear guiding rail, an electric sliding rail, and the like, and can drive the bearing assembly 12 to reciprocate along the first direction. Illustratively, the first direction is the A-axis direction shown in FIG. 2.
The carrying assembly 12 includes a moving bracket 13, a carrier plate 14 and a first positioning rod 15, the moving bracket 13 is movably connected to the first guiding mechanism 11, the carrier plate 14 is fixedly connected to the moving bracket 13, the carrier plate 14 is used for placing the tray 200, the first guiding mechanism 11 drives the carrier plate 14 to move up and down along a first direction through the moving bracket 13, and then the tray 200 is conveyed to the feeding station 63. The first positioning rods 15 are disposed along a first direction, and a plurality of first positioning rods 15 are disposed on the carrier 14 at intervals. A plurality of trays 200 can be stacked and fixed on the carrier plate 14 through the first positioning rod 15, so that the loading capacity of the carrier assembly 12 can be increased, and the problem that the trays 200 fall and shake can be reduced.
Referring to fig. 2, 4 and 5, the second feeding assembly 20 includes a second guiding mechanism 21 and a clamping mechanism 22. The second rail mechanism 21 is disposed in the second direction. The clamping mechanism 22 is movably connected to the second guiding mechanism 21, the second guiding mechanism 21 is configured to drive the clamping mechanism 22 to reciprocate along the second direction, and the clamping mechanism 22 is configured to grab the product 300 in the tray 200 and drive the product 300 to move along the second guiding mechanism 21. It should be noted that the second guiding mechanism 21 may be a linear guiding rail, an electric sliding rail, or the like, and can drive the material clamping mechanism 22 to reciprocate along the second direction. Illustratively, the second direction is perpendicular to the first direction, and the second direction is the B-axis direction shown in fig. 2.
Specifically, it includes travelling arm 23 and gets material clamping jaw 24 to press from both sides material mechanism 22, the movably second rail mechanism 21 of connecting of one end of travelling arm 23, get material clamping jaw 24 is connected to the other end of travelling arm 23, it is used for snatching product 300 to get material clamping jaw 24, second rail mechanism 21 drives through travelling arm 23 and gets material clamping jaw 24 along the second direction at first material loading subassembly 10, reciprocating motion between locating component 30 and the burring subassembly 40, make product 300 can be through travelling arm 23 and get material clamping jaw 24 steady movement between each subassembly, guarantee work efficiency, reduce the unexpected of product 300 and scrape and bump.
In some embodiments, a plurality of products 300 are arranged on each tray 200 in an array, the material taking clamping jaws 24 include four groups, the four groups of material taking clamping jaws 24 are arranged in parallel at one end of the moving arm 23 away from the second guide rail mechanism 21, and the position of each material taking clamping jaw 24 corresponds to the position of one product 300 on the tray 200, so that the material clamping mechanism 22 can capture the four products 300 arranged in an array at one time, which is beneficial to improving the working efficiency. In other embodiments, the number of the material extracting jaws 24 may be more or less than four, and the number and the position of the material extracting jaws may be set according to actual requirements, which is not limited in the present application.
Referring to fig. 1 to 5 again, the deburring device 100 further includes a processing platform 61, and the first feeding assembly 10, the second feeding assembly 20, the positioning assembly 30 and the deburring assembly 40 are all mounted on the processing platform 61. The processing platform 61 is provided with a feeding station 63, and along the third direction, the first guide rail mechanism 11 and the second guide rail mechanism 21 are respectively located on two opposite sides of the feeding station 63. So, first guide rail mechanism 11 and second guide rail mechanism 21 divide and locate the both sides of material loading station 63, are favorable to keeping apart different mobile structure, reduce the risk of collision between the mobile structure. Furthermore, part of the first guide rail mechanisms 11 are located below the processing platform 61, and when the bearing component 12 moves the material tray 200 on the top layer to the feeding station 63, the rest material trays 200 can be temporarily stored in the space below the processing platform 61, which is beneficial to reasonably utilizing the whole machine space of the deburring device 100 and improving the structural compactness of the device. Illustratively, the third direction is perpendicular to the second direction and the first direction, respectively, and the third direction may be a C direction shown in fig. 3.
The processing platform 61 is further provided with a first detector 67, and the first detector 67 is located on one side of the feeding station 63 and is used for detecting the tray 200 on the carrying assembly 12. The first detector 67 includes, but is not limited to, a photodetector. When the carrying assembly 12 transports the tray 200 to the feeding station 63, the first detector 67 detects the top tray 200, the carrying assembly 12 stops moving, and the second guiding rail mechanism 21 drives the material clamping mechanism 22 to move a preset position along the second direction and grab the corresponding product 300. Therefore, the first detector 67 can detect the loading condition of the tray 200, and the loading and unloading accuracy is improved.
The processing platform 61 is further provided with a first clamping cylinder 68, and the first clamping cylinder 68 is located on the side of the feeding station 63. Specifically, along the second direction, the first clamping cylinders are disposed on opposite sides of the feeding station 63. The first guide rail mechanism 11 transports the carrier plate 14 through the moving support 13, when the top tray 200 on the carrier plate 14 moves to the feeding station 63, the first detector 67 senses the tray 200 and sends out a corresponding sensing signal, and the first clamping cylinder clamps and positions the tray 200 according to the sensing result of the first detector 67.
Referring to fig. 1, 5 and 7, the positioning assembly 30 is disposed at one side of the first feeding assembly 10 along the second direction. Specifically, the positioning assembly 30 is located between the deburring assembly 40 and the loading station 63. After the second feeding assembly 20 grabs the product 300, the product 300 is firstly transferred to the positioning assembly 30, the product 300 is secondarily positioned by the positioning assembly 30, the placing position of the product 300 is adjusted, then the product 300 in the positioning assembly 30 is grabbed by the second feeding assembly 20, and the product 300 is transferred to the deburring assembly 40. The positioning assembly 30 can correct the placing position of the product 300, and is beneficial to improving the subsequent processing precision.
In some embodiments, the positioning assembly 30 includes two sets of positioning jigs 31 arranged in parallel, the material clamping mechanism 22 may first place the product 300 on one row of the material taking clamping jaws 24 on the positioning assembly 30, and after the secondary positioning of the product 300 is completed, the row of the material taking clamping jaws 24 may then grab and transfer the product 300 to the deburring assembly 40. When the material clamping mechanism 22 moves towards the deburring component 40, the products 300 grabbed by the other row of material fetching clamping jaws 24 can be placed on the positioning component 30 along with the material fetching clamping jaws, so that the continuity and the smoothness of material loading are improved, the idle time of the component is reduced, and the working efficiency of the equipment is further improved. After the previous row of products 300 is deburred, the next row of products 300 temporarily stored in the positioning assembly 30 is transferred to the deburring assembly 40 for processing. After the two rows of products 300 are processed, the clamping mechanism 22 carries the two rows of products 300 back to the upper part of the loading station 63, and puts the processed products 300 back into the tray 200 to pick up other products 300 waiting for processing in the tray 200 again.
Referring to fig. 7, the positioning fixture 31 includes a positioning seat 32, a first positioning member 33 and a second positioning member 34. The first positioning element 33 and the second positioning element 34 are movably disposed on two adjacent sides of the positioning seat 32. The positioning seat 32 is used for placing a product, and when the material clamping mechanism 22 moves the product to the positioning seat 32, the first positioning part 33 and the second positioning part 34 both move towards the product to clamp and fix the product in the positioning seat 32, thereby realizing secondary positioning of the product.
Referring to fig. 2, 5 and 7, the deburring assembly 40 includes a jig mechanism 41 and a laser processing mechanism 47, the jig mechanism 41 is disposed on a side of the positioning assembly 30 away from the first feeding assembly 10, the jig mechanism 41 and the laser processing mechanism 47 are disposed at an interval along the second direction, and the laser processing mechanism 47 is used for removing burrs on the product 300.
Specifically, tool mechanism 41 includes positioning substrate 42 and driver 43, and driver 43 rotates and connects positioning substrate 42 for it is rotatory to drive positioning substrate 42, and then makes the different surfaces of product 300 towards laser machining mechanism 47, and laser machining mechanism 47 can handle the burr on the different surfaces of product 300, improves processingquality.
In some embodiments, referring to fig. 7, a positioning groove 421 is disposed on the positioning substrate 42 for receiving the product 300 to be processed. The number of the positioning grooves 421 corresponds to the number of the positioning jigs 31. The jig mechanism 41 further includes a first positioning cylinder 45 and a second positioning cylinder 46, and the first positioning cylinder 45 and the second positioning cylinder 46 are respectively disposed on two adjacent sides of each positioning groove 421. The first positioning air cylinder 45 and the second positioning air cylinder 46 are used for fixing the product 300 placed on the positioning base plate 42 from different directions, so that the problem that the product 300 accidentally falls is reduced.
In some embodiments, referring to fig. 5, a through groove 62 is formed on the processing platform 61, and the positioning substrate 42 is located above the through groove 62, so that when the driver 43 drives the positioning substrate 42 to rotate, the through groove 62 can be empty and accommodate the positioning substrate 42. The fixture mechanism 41 further includes a support bearing 44, the support bearing 44 is mounted on the processing platform 61, the driver 43 and the support bearing 44 are located on two opposite sides of the through slot 62 along the third direction, one end of the positioning substrate 42 is rotatably connected to the driver 43, and the other end is rotatably connected to the support bearing 44. When the driver 43 drives the positioning substrate 42 to rotate, the supporting bearing 44 is used for supporting and limiting the positioning substrate 42, and meanwhile, the friction force generated when the positioning substrate 42 rotates is reduced, and the rotation smoothness of the positioning substrate 42 is improved.
Referring to fig. 5, the laser processing mechanism 47 includes a third guiding mechanism 51, a mounting frame 52, a visual detection mechanism 48 and a laser mechanism 49, the third guiding mechanism 51 is disposed along the first direction and located on one side of the jig mechanism 41 away from the positioning assembly 30, the mounting frame 52 is movably connected to the third guiding mechanism 51, the visual detection mechanism 48 and the laser mechanism 49 are disposed on the mounting frame 52 in parallel, and the visual detection mechanism 48 and the laser mechanism 49 are located above the jig mechanism 41. The third guide rail mechanism 51 drives the visual detection mechanism 48 and the laser mechanism 49 to move along the first direction through the mounting frame 52, so that the processing precision is improved, and the products 300 in different types can be adapted. The visual detection mechanism 48 is used for detecting the position of burrs on the surface of the product 300, and the laser mechanism 49 is used for correspondingly removing the burrs on the product 300 according to the detection result of the visual detection mechanism 48. The third rail mechanism 51 may be a linear rail, an electric rail, or the like, and is capable of driving the visual inspection mechanism 48 and the laser mechanism 49 to reciprocate in the first direction.
Referring to fig. 8, the vision inspection mechanism 48 includes a camera 481 and a vision lens 482, and the vision lens 482 is connected to a side of the camera 481 facing the jig mechanism 41 so as to photograph and inspect the product 300 in the jig mechanism 41. The laser mechanism 49 includes a light collimator 491, a beam combiner 492, a galvanometer 493 and a field lens 494 which are connected in sequence, and is used for generating, transmitting and focusing laser beams, and the laser beams are used for carrying out laser processing on the product 300 on the jig mechanism 41, so as to eliminate burr defects on the surface of the product 300.
Referring to fig. 2, 4 and 6, the deburring device 100 further includes a recycling assembly 70, and the recycling assembly 70 is located above the carrying assembly 12 and is used for recycling the tray 200 containing the processed product 300.
The recovery assembly 70 includes a support bracket 71, a second clamp cylinder 73, and a second positioning rod 74. The support frame 71 is provided with a recovery station 72 corresponding to the bearing component 12. The supporting frame 71 is detachably arranged above the processing platform 61, the projection of the recovery station 72 on the processing platform 61 is at least partially overlapped with the feeding station 63, and the overlapped area is larger than or equal to the projection area of the tray 200 on the processing platform 61. The second clamping cylinders 73 are arranged on two opposite sides of the recovery station 72 and used for fixing the recovered tray 200. The second positioning rod 74 is disposed on the supporting frame 71 along the first direction, and is used for guiding and positioning the tray 200.
The second positioning rod 74 and the first positioning rod 15 can be coaxially arranged, when the tray 200 is transported to the recovery station 72 by the carrier assembly 12, the second positioning rod 74 can be partially inserted into the first positioning rod 15, after the top tray 200 on the carrier assembly 12 is clamped by the second clamping cylinder 73, the carrier assembly 12 carries the rest trays 200 to move downwards, and the top tray 200 is recovered. When the next tray 200 needs to be recovered, the carrying assembly 12 moves upward again, the tray 200 is moved to the recovery station 72, the second clamping cylinder 73 clamps a new tray 200, the tray 200 is accumulated layer by layer in the recovery assembly 70 along the second positioning rod 74, and after the recovery number reaches a preset value, the recovered tray 200 is taken away by other transfer equipment or staff.
In another embodiment, the second positioning rod 74 and the first positioning rod 15 may be offset from each other, that is, the second positioning rod 74 and the first positioning rod 15 are substantially parallel to each other, but the projections of the second positioning rod 74 and the first positioning rod 15 on the processing platform 61 do not overlap with each other, and the two positioning rods position the tray 200 at different positions. When the tray 200 is conveyed to the recovery assembly 70 by the carrier assembly 12, the first positioning rod 15 can be inserted into the recovery station 72 to avoid the second positioning rod 74, so as to avoid the collision with the second positioning rod 74 and the equipment damage.
Referring to fig. 1 again, the deburring device 100 further includes a frame 64, the processing platform 61 is disposed on the frame 64, and the bottom of the frame 64 is further provided with a plurality of rollers 65 and support legs 66. The roller 65 is used to move the deburring device 100 to facilitate moving the deburring device 100 to a desired position. The height of the feet 66 is adjustable for securing the deburring device 100 and reducing the problem of inadvertent movement of the deburring device 100.
The specific working process of the deburring device 100 is as follows:
the first guide rail mechanism 11 of the first feeding assembly 10 drives the carrier assembly 12 to move upward, so that the top tray 200 on the carrier plate 14 moves to the feeding station 63, and the tray 200 is clamped and fixed in the feeding station 63. Then the second guide rail mechanism 21 of the second feeding assembly 20 drives the clamping mechanism 22 to move to the position above the material tray 200, and the product 300 is grabbed from the material tray 200, the second guide rail mechanism 21 drives the clamping mechanism 22 to move to the position above the positioning assembly 30, and the clamping mechanism 22 places the product 300 in the positioning fixture 31 of the positioning assembly 30, so as to perform secondary positioning on the product. After the secondary positioning is completed, the material clamping mechanism 22 again grabs the product 300 in the positioning jig 31, the second guide rail mechanism 21 drives the material clamping mechanism 22 to move to the upper side of the jig mechanism 41, the material clamping mechanism 22 places the product 300 into the jig mechanism 41, the laser processing mechanism 47 detects and processes one side surface of the product 300, the jig mechanism 41 overturns the product 300, and the laser processing mechanism 47 detects and processes the other side surface of the product 300. The clamping mechanism 22 grabs the products 300 which are processed by the deburring from the jig mechanism 41, the second guide rail mechanism 21 drives the clamping mechanism 22 to move to the position above the material tray 200 again, the processed products 300 are placed back into the material tray 200, other unprocessed products 300 are grabbed from the material tray 200, and the operations are repeated until the products in the material tray 200 are completely processed. The first guide rail mechanism 11 drives the carrying assembly 12 to move towards the recovery assembly 70, the tray 200 containing the processed products 300 is moved to the recovery station 72, the second clamping cylinder 73 clamps and fixes the recovered tray 200, and the carrying assembly 12 carries the residual tray 200 to move downwards so as to continuously process the products in the residual tray 200.
The above-mentioned deburring device 100 has the following beneficial effects: move the charging tray 200 of being equipped with product 300 to material loading station 63 through first material loading subassembly 10, snatch the product 300 in the charging tray 200 by second material loading subassembly 20 again, transfer product 300 to locating component 30 and carry out the secondary positioning, transfer product 300 from locating component 30 to burring subassembly 40 after that, carry out burring to the surface of product 300 and handle, put product 300 back to material loading station 63's charging tray 200 by second material loading subassembly 20 after product 300 finishes processing, after all product 300 processes in charging tray 200, first material loading subassembly 10 transports charging tray 200 to retrieve subassembly 70 and carries out the charging tray and retrieve, automatic material loading and processing are realized to the whole process, replace traditional manual work mode, effectively promote work efficiency, reduce the cost of labor.
Although the present application has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the present application.
Claims (10)
1. A deburring apparatus characterized by comprising:
the first feeding assembly comprises a first guide rail mechanism and a bearing assembly, the bearing assembly is movably connected with the first guide rail mechanism, the first guide rail mechanism is used for driving the bearing assembly to reciprocate along a first direction, the bearing assembly is used for placing a material tray, and a product is placed on the material tray;
the positioning assembly is arranged on one side of the first feeding assembly;
the second feeding assembly comprises a second guide rail mechanism and a clamping mechanism, the clamping mechanism is movably connected with the second guide rail mechanism, and the clamping mechanism is used for grabbing the products on the material tray; the second guide rail mechanism is used for driving the material clamping mechanism to move towards the positioning assembly along a second direction so that the material clamping mechanism places the grabbed product on the positioning assembly, and the positioning assembly is used for carrying out secondary positioning on the product; wherein the second direction is perpendicular to the first direction;
the deburring component comprises a jig mechanism and a laser processing mechanism, the jig mechanism is arranged on one side, away from the first feeding component, of the positioning component, and the clamping mechanism is further used for grabbing a product on the positioning component; the second guide rail mechanism is further used for driving the material clamping mechanism to move towards the jig mechanism along a second direction so that the material clamping mechanism places the grabbed product on the jig mechanism; the laser processing mechanism is arranged above the jig mechanism and is used for removing burrs on the product on the jig mechanism.
2. The deburring device of claim 1, wherein:
the jig mechanism comprises a positioning substrate and a driver, the driver is connected with the positioning substrate in a rotating mode and used for driving the positioning substrate to rotate, and the positioning substrate is used for loading the product.
3. The deburring device of claim 2, wherein:
the positioning substrate is positioned above the through groove and can rotate in the through groove;
the jig mechanism further comprises a supporting bearing, the supporting bearing is installed on the processing platform, the driver and the supporting bearing are located on two opposite sides of the through groove, one end of the positioning base plate is connected with the driver in a rotating mode, the other end of the positioning base plate is connected with the supporting bearing in a rotating mode, and the supporting bearing is used for supporting and limiting the positioning base plate.
4. The deburring device of claim 2, wherein:
the positioning base plate is provided with a positioning groove for accommodating a product to be processed;
the jig mechanism further comprises a first positioning cylinder and a second positioning cylinder, the first positioning cylinder and the second positioning cylinder are respectively arranged on two adjacent sides of the positioning groove, and the first positioning cylinder and the second positioning cylinder are used for fixing products in the positioning groove.
5. The deburring device of claim 1, wherein:
the laser processing mechanism comprises a third guide rail mechanism, a mounting frame, a visual detection mechanism and a laser mechanism, the third guide rail mechanism is arranged on one side, away from the positioning assembly, of the jig mechanism, the mounting frame is movably connected with the third guide rail mechanism, the visual detection mechanism and the laser mechanism are arranged on the mounting frame side by side, and the visual detection mechanism and the laser mechanism are arranged above the jig mechanism and used for detecting and removing burrs on the product.
6. The deburring apparatus of claim 3, wherein:
the bearing assembly comprises a movable support, a support plate and a plurality of first positioning rods, the movable support is movably connected with the first guide rail mechanism, the support plate is connected with the movable support and used for bearing a material tray, and the first positioning rods are arranged on the support plate at intervals along the circumferential direction and used for limiting the material tray on the support plate.
7. The deburring apparatus of claim 6, wherein:
a feeding station is arranged on the processing platform;
the first guide rail mechanism and the second guide rail mechanism are respectively positioned on two opposite sides of the feeding station;
the processing platform is further provided with a first clamping cylinder, the first clamping cylinder is located on the side edge of the feeding station, the first guide rail mechanism moves the material tray on the support plate to the time of the feeding station, and the first clamping cylinder is used for clamping and positioning the material tray.
8. The deburring device of claim 6, wherein:
the recovery assembly is positioned above the bearing assembly;
the recovery assembly comprises a support frame, a second clamping cylinder and a plurality of second positioning rods, the support frame is arranged on the processing platform, the support frame is provided with a recovery station corresponding to the bearing assembly, the second clamping cylinder is arranged on the two opposite sides of the recovery station, the second clamping cylinder is used for fixing a recovered material tray, and the second positioning rods are arranged on the support frame at intervals along the circumferential direction and used for limiting the recovered material tray.
9. The deburring apparatus of claim 1, wherein:
the material clamping mechanism comprises a moving arm and a material taking clamping jaw, one end of the moving arm is movably connected with the second guide rail mechanism, the other end of the moving arm is connected with the material taking clamping jaw, and the second guide rail mechanism is used for driving the material taking clamping jaw to reciprocate between the first feeding assembly, the positioning assembly and the jig mechanism along the second direction through the moving arm.
10. The deburring apparatus of claim 1, wherein: the positioning assembly comprises a positioning jig, the positioning jig comprises a positioning seat, a first positioning piece and a second positioning piece, the first positioning piece and the second positioning piece are movably arranged on two adjacent sides of the positioning seat, the positioning seat is used for placing products, and the first positioning piece and the second positioning piece are used for clamping and fixing the products in the positioning seat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221007454.8U CN218110218U (en) | 2022-04-27 | 2022-04-27 | Deburring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221007454.8U CN218110218U (en) | 2022-04-27 | 2022-04-27 | Deburring device |
Publications (1)
Publication Number | Publication Date |
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CN218110218U true CN218110218U (en) | 2022-12-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202221007454.8U Active CN218110218U (en) | 2022-04-27 | 2022-04-27 | Deburring device |
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CN (1) | CN218110218U (en) |
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