CN218109632U - Automatic submerged arc welding machine - Google Patents
Automatic submerged arc welding machine Download PDFInfo
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- CN218109632U CN218109632U CN202221917708.XU CN202221917708U CN218109632U CN 218109632 U CN218109632 U CN 218109632U CN 202221917708 U CN202221917708 U CN 202221917708U CN 218109632 U CN218109632 U CN 218109632U
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Abstract
The utility model discloses an automatic submerged arc welding machine, which belongs to the technical field of submerged arc welding machines, and comprises a welding machine mechanism, wherein the welding machine mechanism is provided with a welding head and a filter box, a support rod is arranged on the filter box, and the filter box supports the welding machine mechanism and a dust collection assembly through the support rod; the dust collection assembly is located outside the filter box and comprises a connecting pipe and a dust collection cover, the connecting pipe is located outside the filter box, the dust collection cover is located at the tail end of the connecting pipe, and the exhaust fan is located on one side face of the outer wall of the filter box. The utility model discloses a drive the connecting pipe with the air exhauster and pass through in the suction hood inhales the rose box with smog, then the flue gas separates out impurity and solder flux in advancing the rose box, makes the gas after having filtered reentrant the convulsions machine in, lets the air exhauster can not damage.
Description
Technical Field
The utility model belongs to the technical field of the submerged arc welding machine, concretely relates to automatic submerged arc welding machine.
Background
The submerged arc welding machine is a welding machine which utilizes electric arc to burn under a welding flux layer for welding, and generally comprises a fixed frame and a welding assembly, wherein the welding assembly is connected to the fixed frame in a sliding manner, the welding assembly is provided with a wire feeding assembly and a welding flux conveying assembly in a matching manner, the welding flux conveying device comprises a charging box and a conveying pipe, one end of the conveying pipe is connected with the charging box, and the other end of the conveying pipe is connected with the welding assembly;
the process of using the submerged arc welding machine comprises the steps that firstly, welding flux is sent to a welding position from a charging box through a feeding pipe, then the welding wire melts the welding flux under the action of current, and the welding flux is fixed with the welding position, and after welding is completed, the welding flux is easy to remain on a steel frame or adhere to waste residues;
the prior published patent name of 'an automatic submerged arc welding machine with a filter device', which is a utility model with the publication number of CN 21569848U, drives a dust hood by an exhaust fan to absorb smoke generated by the submerged arc welding machine, and then the smoke separates welding flux and waste residue by a filter chamber to be recycled;
however, when the exhaust fan drives the dust hood to absorb the smoke, the smoke itself contains more impurities, so that the exhaust fan is easily damaged by the impurities when the smoke is absorbed into the exhaust fan, and the automatic submerged arc welding machine solves the problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an automatic submerged arc welding machine, it designs to automatic submerged arc welding machine, and this automatic submerged arc welding machine has solved the problem that the impurity in the smog damaged the air exhauster easily.
The embodiment of the utility model discloses a realize through following technical scheme:
an automatic submerged arc welding machine comprising:
a welder mechanism provided with a welding head;
the welding machine comprises a filter box, a welding mechanism and a welding mechanism, wherein the filter box is provided with a support rod;
a dust collection assembly; the dust collection assembly is positioned outside the filter box and comprises a connecting pipe and a dust collection cover, the connecting pipe is positioned outside the filter box, and the dust collection cover is positioned at the tail end of the connecting pipe;
an exhaust fan; the exhaust fan is positioned on one side surface of the outer wall of the filter box.
In an embodiment of the present invention, the filter box includes a first filter chamber, a flux collecting chamber, a waste residue collecting chamber and a second filter chamber, the first filter chamber and the second filter chamber are both located above the inner wall of the filter box, the first filter chamber is disposed at a side close to the dust suction assembly, the second filter chamber is disposed at a side close to the air exhauster, the flux collecting chamber is located under the first filter chamber, and the waste residue collecting chamber is located under the second filter chamber.
In an embodiment of the utility model, first filter chamber includes filter screen, vibrating motor, guide plate, and this filter screen and guide plate all are located the inner wall of first filter chamber, and the equal symmetry downward sloping setting of this filter screen and guide plate, and the guide plate is located the top of filter screen, and this vibrating motor is located the bottom surface of filter screen, and the one end through connection of this connecting pipe is to the inner wall of first filter chamber.
The utility model discloses an in one embodiment, the indoor first collecting box that is equipped with is collected to the welding flux, and this first collecting box is equipped with the handle, and through connection has first small opening between this first filter chamber and the welding flux collection room.
The utility model discloses an in one embodiment, the waste residue collection room includes second collecting box and dog, and this second collecting box is located the second filter chamber, and this dog is located the second collecting box, and this dog is the triangle-shaped structure, and the inclined plane of dog is for being close to the side of solder flux collection room, it has the second small opening to link up between waste residue collection room and the solder flux collection room.
The utility model discloses an in one embodiment, the second filter chamber includes activated carbon adsorption layer and connecting block, and this activated carbon adsorption layer is located the second filter chamber, and this connecting block all sets up the both ends at activated carbon adsorption layer, and the inner wall at the second filter chamber is all fixed to this connecting block, and this connecting block is equipped with the bolt for fixed activated carbon adsorption layer, through connection have the third small opening between this second filter chamber and the waste residue collection room, and the inside of third small opening connection to second filter chamber is passed to the bottom of this filter screen.
In an embodiment of the present invention, one end of the exhaust fan is connected to the inner wall of the second filtering chamber through a connecting pipe.
The utility model discloses an in the embodiment, the front of rose box is equipped with sealing door, is equipped with the controller outside this rose box, electric connection between this controller and vibrating motor, the air exhauster.
The utility model discloses technical scheme has following advantage and beneficial effect at least:
the embodiment of the utility model provides a through with the air exhauster drive connecting pipe pass through the suction hood with smog suction filter box in, then the flue gas separates out impurity and solder flux in the filter box, makes the gas after having filtered reentrant air exhauster in, lets the air exhauster can not damage.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic sectional view of the overall structure of the present invention;
fig. 2 is an enlarged schematic view of the utility model at a in fig. 1;
fig. 3 is a schematic view of the front view structure of the filtering box of the present invention.
An icon: 1-welding machine mechanism, 2-filter box, 201-connecting pipe, 202-dust hood, 203-first filter chamber, 204-filter screen, 205-vibrating motor, 206-guide plate, 207-first leak hole, 208-welding flux collecting chamber, 209-first collecting box, 210-second leak hole, 211-waste residue collecting chamber, 212-second collecting box, 213-stop block, 214-third leak hole, 215-second filter chamber, 216-activated carbon adsorption layer, 217-connecting block, 218-controller, and 3-exhaust fan.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the directions or positional relationships indicated by the terms "inside" and "outside" are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships that the products of the present invention are usually placed when used, the description is only for convenience of description and simplification, but the indication or suggestion that the indicated device or element must have a specific direction, be constructed and operated in a specific direction, and therefore, should not be interpreted as a limitation of the present invention.
In the description of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "configured," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the present embodiment provides an automatic submerged arc welding machine structure, which includes a filter box 2, a dust collection assembly, a welding machine mechanism 1 and an exhaust fan 3;
welding machine mechanism 1 includes pan feeding case, pipeline and soldered connection, and this pipeline is located under the pan feeding case, and this soldered connection is located the bottom of pipeline, and this welding machine mechanism 1 is equipped with the bracing piece outward, and this welding machine mechanism 1 is connected with rose box 2 through the bracing piece, pours the solder flux into the pan feeding incasement through the manual work, lets in the solder flux can flow into the soldered connection through the pipeline, lets the soldered connection can reach welded effect.
This air exhauster 3 is located outside rose box 2, and dust collecting component, this dust collecting component are located outside rose box 2, and this dust collecting component includes connecting pipe 201 and suction hood 202, and this connecting pipe 201 is located outside rose box 2, and this suction hood 202 is located the end of connecting pipe 201, starts air exhauster 3 and lets suction hood 202 absorb smog through connecting pipe 201 when the soldered connection produces smog, inhales smog in the rose box 2 with smog and filters.
The filter box 2 comprises a first filter chamber 203, a flux collection chamber 208, a waste residue collection chamber 211 and a second filter chamber 215, wherein the first filter chamber 203 and the second filter chamber 215 are both positioned above the inner wall of the filter box 2, the first filter chamber 203 is arranged at one side close to the dust suction assembly, the second filter chamber 215 is arranged at one side close to the exhaust fan 3, the flux collection chamber 208 is positioned below the first filter chamber 203, the waste residue collection chamber 211 is positioned below the second filter chamber 215, a first leak hole 207 is connected between the first filter chamber 203 and the flux collection chamber 208 in a penetrating manner, a second leak hole 210 is connected between the waste residue collection chamber 211 and the flux collection chamber 208 in a penetrating manner, a third leak hole 214 is connected between the second filter chamber 215 and the waste residue collection chamber 211 in a penetrating manner, when smoke enters the filter box 2 through a connecting pipe 201, the flux and flux impurities in the smoke pass through the first filter chamber 203, the flux collection chamber 208, the waste residue collection chamber 211 and the second filter chamber 215, and the exhaust fan 3 are prevented from entering the exhaust fan 3.
The first filtering chamber 203 comprises a filtering net 204, a vibration motor 205 and a guide plate 206, wherein the filtering net 204 and the guide plate 206 are both positioned on the inner wall of the first filtering chamber 203, the filtering net 204 and the guide plate 206 are both symmetrically arranged in a downward inclined manner, the guide plate 206 is positioned above the filtering net 204, the vibration motor 205 is positioned on the bottom surface of the filtering net 204, one end of the connecting pipe 201 is connected to the inner wall of the first filtering chamber 203 in a penetrating manner, the bottom end of the filtering net 204 passes through a third leak hole 214 and is connected into a waste residue collecting chamber 211, a first collecting box 209 is arranged in the welding flux collecting chamber 208, a handle is arranged on the first collecting box 209, a second collecting box 212 is arranged in the waste residue collecting chamber 211, a stop 213 is arranged in the second collecting box 212, the stop 213 is in a triangular structure, and the inclined surface of the stop 213 is a side surface close to the welding flux collecting chamber 208, when smoke enters the first filtering chamber 203, the smoke is blown to the surface of the filtering screen 204 conveniently through the guide plate 206, impurities and welding fluxes mixed in the smoke are separated through the filtering screen 204, the impurities are stopped on the fixed surface of the filtering screen 204, the welding fluxes pass through the filtering screen 204 and flow into the welding flux collecting chamber 208 through the first leakage hole 207, then the welding fluxes are collected through the first collecting box 209, the workers can conveniently process the welding fluxes, then the vibrating motor 205 is started to drive the filtering screen 204 to shake, the impurities intercepted on the filtering screen 204 flow downwards through the inclination of the filtering screen 204 and enter the waste residue collecting chamber 211, the waste residues are collected through the second collecting box 212, the waste residues flow into the lower part of the bottom end of the filtering screen 204 through the baffle 213, the filtering screen 204 is convenient for blocking the waste residues, and the waste residues are prevented from entering the second filtering chamber 215 through the third leakage hole 214.
Be equipped with the sealing door outside the filter chamber, open the sealing door through the staff, dismantle welding in the first collecting box 209, the waste residue in the second collecting box 212 and active carbon adsorption layer 216 and come out and handle.
Working principle; the device pours the flux into a feeding box manually, the flux can flow into a welding head through a pipeline, the welding head can achieve the welding effect, then when the welding head generates smoke, an exhaust fan 3 is started to enable a dust hood 202 to absorb the smoke through a connecting pipe 201, the smoke is sucked into a filter box 2 to be filtered, when the smoke enters the filter box 2 through the connecting pipe 201, the flux in the smoke and impurities are separated through a first leakage hole 207, a second leakage hole 210 and a third leakage hole 214, the first filter chamber 203, a flux collecting chamber 208, a waste residue collecting chamber 211 and a second filter chamber 215, the flux and the impurities cannot enter the exhaust fan 3, the exhaust fan 3 cannot be damaged, when the smoke enters the first filter chamber 203, the smoke is convenient to blow towards the surface of a filter screen 204 through a guide plate 206, the impurities mixed in the smoke and the flux are separated through the filter screen 204, and the impurities stay on the fixed surface of the filter screen 204, the welding flux passes through the filter screen 204, flows into the welding flux collecting chamber 208 through the first leakage hole 207, is collected by the first collecting box 209, is convenient for a worker to process, then the vibration motor 205 is started to drive the filter screen 204 to shake, impurities intercepted on the filter screen 204 flow downwards into the waste residue collecting chamber 211 through the inclined arrangement of the filter screen 204, is collected by the second collecting box 212, waste residues flow into the lower part of the bottom end of the filter screen 204 through the baffle 213, the filter screen 204 is convenient to baffle the waste residues, the waste residues are prevented from entering the second filter chamber 215 through the third leakage hole 214, when the smoke flows into the second filter chamber 215 through the third leakage hole 214, the residual impurities in the smoke are adsorbed out through the activated carbon adsorption layer 216, the impurities in the smoke can be reduced, and the smoke cannot damage the exhaust fan 3 when entering the exhaust fan 3, and let activated carbon adsorption layer 216 be convenient for dismantle and install through connecting block 217, make the clearance of activated carbon adsorption layer 216 can be convenient, and the gas after filtering at last is discharged through air exhauster 3, and the sealing door is opened to the rethread staff, dismantles out welding in the first collecting box 209, waste residue and activated carbon adsorption layer 216 in the second collecting box 212 and handles.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. An automatic submerged arc welding machine, comprising:
a welder mechanism provided with a welding head;
the welding machine mechanism comprises a filter box, a welding mechanism and a welding mechanism, wherein a support rod is arranged on the filter box;
a dust collection assembly; the dust collection assembly is positioned outside the filter box and comprises a connecting pipe and a dust collection cover, the connecting pipe is positioned outside the filter box, and the dust collection cover is positioned at the tail end of the connecting pipe;
an exhaust fan; the exhaust fan is positioned on one side surface of the outer wall of the filter box.
2. The automatic submerged arc welding machine of claim 1,
the filter box includes first filter chamber, flux collection room, waste residue collection room and second filter chamber, and this first filter chamber and second filter chamber all are located the inner wall top of filter box, and this first filter chamber sets up the side near dust absorption assembly, and this second filter chamber sets up the side near the air exhauster, and this flux collection room is located under the first filter chamber, and this waste residue collection room is located under the second filter chamber.
3. The automatic submerged arc welding machine of claim 2,
first filter chamber includes filter screen, vibrating motor, guide plate, and this filter screen and guide plate all are located the inner wall of first filter chamber, and the equal symmetry downward sloping of this filter screen and guide plate sets up, and the guide plate is located the top of filter screen, and this vibrating motor is located the bottom surface of filter screen, the one end through connection of this connecting pipe to the inner wall of first filter chamber.
4. The automatic submerged arc welding machine of claim 2,
the welding flux collecting chamber is internally provided with a first collecting box, the first collecting box is provided with a handle, and a first leak hole is connected between the first filtering chamber and the welding flux collecting chamber in a through mode.
5. The automatic submerged arc welding machine of claim 2,
the waste residue collection chamber comprises a second collection box and a stop dog, the second collection box is located in the second filtering chamber, the stop dog is located in the second collection box, the stop dog is of a triangular structure, the inclined plane of the stop dog is a side face close to the welding flux collection chamber, and a second leak hole is connected between the waste residue collection chamber and the welding flux collection chamber in a penetrating mode.
6. The automatic submerged arc welding machine of claim 2,
the second filter chamber includes activated carbon adsorption layer and connecting block, and this activated carbon adsorption layer is located the second filter chamber, and this connecting block all sets up the both ends at activated carbon adsorption layer, and the inner wall at the second filter chamber is all fixed to this connecting block, and this connecting block is equipped with the bolt for fixed activated carbon adsorption layer, through connection have the third small opening between this second filter chamber and the waste residue collection room, and the inside of third small opening connection to second filter chamber is passed to the bottom of this filter screen.
7. The automatic submerged arc welding machine of claim 1,
one end of the exhaust fan is connected to the inner wall of the second filter chamber in a penetrating manner through a connecting pipe.
8. The automatic submerged arc welding machine of claim 1,
the front of rose box is equipped with sealing door, is equipped with the controller outside this rose box, electric connection between this controller and vibrating motor, the air exhauster.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221917708.XU CN218109632U (en) | 2022-07-22 | 2022-07-22 | Automatic submerged arc welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221917708.XU CN218109632U (en) | 2022-07-22 | 2022-07-22 | Automatic submerged arc welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218109632U true CN218109632U (en) | 2022-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221917708.XU Active CN218109632U (en) | 2022-07-22 | 2022-07-22 | Automatic submerged arc welding machine |
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| Country | Link |
|---|---|
| CN (1) | CN218109632U (en) |
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- 2022-07-22 CN CN202221917708.XU patent/CN218109632U/en active Active
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