CN218108628U - Pressure measurement instrument cleaning system - Google Patents

Abstract

The utility model relates to an effective cleaning equipment to pressure measurement instrument discloses a pressure measurement instrument cleaning system, and cleaning system includes executive device, measuring unit, auxiliary assembly, circulating device and controller. Aiming at the defects of time consumption, oil liquid residue and the like of the existing pressure measuring instrument cleaning technology, the utility model increases the pressure intensity of the cleaning medium through the pressure unit, and adjusts the flow and the pressure of jet flow through the flow valve and the pressure adjusting valve, so that the pressure instrument is cleaned more cleanly; the cleaning nozzle adopts a double-jet mode, and a jet pipe at the tail end of the nozzle can rotate, so that dead-angle-free cleaning is realized; the hose feeder controls the feeding speed of the high-pressure hose and the cleaning nozzle, so that the feeding stability and balance are ensured; when the system is abnormal, the high-pressure hose is blocked by the pressure device, so that the safety of operators is guaranteed; clear water is used as a cleaning medium, the cleaning medium is recycled through the circulating device, and the cost of cleaning cost is reduced.

Description

Pressure measurement instrument cleaning system

Technical Field

The utility model relates to an instrument and meter washs technical field, concretely relates to pressure measurement instrument cleaning system.

Background

The pressure measuring instrument is a measuring instrument for measuring gas or liquid pressure by taking an elastic element as a sensitive element, the pressure measuring instrument is generally arranged on a conveying pipeline for pressure detection when in use, and after the pressure measuring instrument is used for a long time, because the field working environment is severe, a large amount of oil stains are accumulated in a cavity of the pressure measuring instrument often, the cavity of the pressure measuring instrument is corroded, so that a spring tube is damaged, and the measuring accuracy is damaged. The oil stain and dirt which cannot be cleaned in time mainly damage metal parts such as a stop valve, a pressure pump and the like to oxidize and lose the sealing property and the pressure performance.

The nozzle is an important component of the cleaning device as an end effector of the cleaning device. At present, nozzles widely used in a cleaning device comprise fan-shaped nozzles, conical nozzles, air atomization nozzles, flat nozzles and the like, but the nozzles often have the problems of small spray angle, insufficient coverage range, pressure loss and the like, and the problems are mutually restricted and mutually involved, so that the selection of the nozzles is very difficult, and the ideal spray cleaning effect is not achieved.

At present, methods for solving the pollution problem of pressure instruments in various test institutions and various metering institutions generally erect the instruments in oil leaking devices to enable oil stains to flow out slowly through a natural method, and have the defects that the method is time-consuming, dirt attached to pressure cavities of the instruments to be detected cannot be cleaned, a pressure valve and a stop valve of liquid piston detection equipment need to be replaced within one year, the detection efficiency is influenced, and the production and maintenance are greatly inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to not enough among the prior art, provide a overcome pressure measurement instrument cleaning system of above-mentioned problem. The utility model realizes the real-time monitoring of jet flow and density through the flow sensor and the density measuring meter, so that the pressure measuring instruments with different oil stain degrees can ensure high-efficiency cleaning efficiency; the pressure intensity of a cleaning medium is increased through the press unit, the flow and the pressure of jet flow are adjusted through the flow valve and the pressure regulating valve, the cleaning nozzle adopts a double-jet flow mode, and a jet pipe at the tail end of the nozzle can rotate, so that dead-angle-free cleaning is realized, and the problem of oil stain residue during cleaning of a pressure metering instrument is solved; the hose feeder controls the feeding speed of the high-pressure hose and the cleaning nozzle, so that the feeding stability and balance are ensured; when the system is abnormal, the high-pressure hose is blocked by the pressure device, so that the safety of operators is guaranteed; clean water is used as a cleaning medium, the cleaning medium is recycled through the circulating device, and the cleaning cost is reduced.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a pressure measuring instrument cleaning system comprises a circulating device, an executing device, auxiliary equipment, a measuring unit and a controller; the circulating device collects and purifies waste liquid and provides cleaning liquid for the execution device; the execution device receives a control signal of the controller, cleans the pressure metering instrument and inputs the waste liquid into the circulating device; the auxiliary equipment assists the execution work of the execution device; the measuring unit measures execution state data of the execution device through the density measuring meter and the flow sensor and feeds a real-time measuring result back to the controller; the controller comprises an upper computer and a PLC, the PLC is electrically connected with the measuring unit, the executing device and the upper computer, and the PLC transmits data measured by the measuring unit in real time to the upper computer and sends a control signal to the executing device.

In order to optimize the technical scheme, the specific measures adopted further comprise:

further, the executing device comprises a pressure unit, a high-pressure hose and a cleaning nozzle; the pressure unit comprises a water suction pump, a diesel engine and a pressure pump; the water suction pump is used for pumping the cleaning liquid in the circulating device and conveying the cleaning liquid to the pressurizing pump; the pressurizing pump pressurizes the cleaning liquid and then conveys the cleaning liquid to the high-pressure hose; the high-pressure hose is connected with the cleaning nozzle; the diesel engine drives the water suction pump and the pressure pump to work; a flow valve is installed at the inlet of the pressure pump, and a pressure regulating valve is installed at the outlet of the pressure pump; the flow valve and the pressure regulating valve are connected with the PLC through data lines; the flow valve and the pressure regulating valve adjust the opening and closing size of the valve according to the control signal sent by the PLC, and the opening and closing size of the flow valve and the pressure regulating valve and the current size of the control signal are in a linear relation.

Further, the cleaning nozzle comprises a support frame, a shell, a water injection port, a rotating rod, a motor and a jet pipe; the cleaning nozzle adopts a double-jet mode; the water injection port is connected with the outlet of the high-pressure hose; the motor rotates and moves along the inner wall of the shell, and simultaneously drives the rotating rod to rotate; the tail end of the rotating rod is fixedly connected with the tail end of the support frame through a bolt; the motor secondarily pressurizes water flow entering the water filling port in the process of moving along the inner wall of the shell, and presses the water flow into the jet pipe for jetting; the motor drives the jet pipe to rotate in the rotating process; the cleaning nozzle moves along the inner wall of the pressure measuring instrument through the counterforce generated by the jet flow sprayed by the jet pipe.

Further, the auxiliary equipment comprises a hose feeder and a pressure device; the high-pressure hose passes through the hose feeder; the inside of the hose feeder is provided with circular ring bulges at equal intervals, and the diameter of each circular ring bulge is larger than that of the high-pressure hose and used for controlling the feeding speed of the high-pressure hose along the direction of the inner wall of the pressure metering instrument; the pressure gauge is fixedly connected to the inner wall of the hose feeder and electrically connected with the PLC.

Further, the flow sensor monitors the flow rate of the jet flow sprayed out from the cleaning nozzle, and the density meter measures the density of the liquid drops in the pressure meter; and the flow sensor and the density measuring meter transmit the measured flow data and density data to the PLC in real time.

Further, the circulating device comprises a waste water tank, a sedimentation tank and a water tank; the waste water tank receives waste liquid generated by cleaning the pressure measuring instrument by the cleaning nozzle and conveys the waste liquid to the sedimentation tank; the sedimentation tank filters and precipitates the waste liquid, and returns clear water to the water tank; the water tank is connected with an external water source and is provided with a drainage pipeline; the water pump pumps water in the water tank.

Further, the PLC includes an input module and an output module; the input module comprises a water pump starting button, a water pump stopping button, a flow monitoring button, a density monitoring button, a manual/automatic mode switching button, an upper computer starting button and an upper computer stopping button; the output module comprises a water pump starting/stopping signal port, an upper computer starting/stopping signal port, a flow alarm lamp, a flow display signal port, a density display signal port and a water pump starting state lamp.

Further, the pressure devices are spiral pressure devices and are symmetrically distributed along the hose feeder.

Further, the pressure pump and the water suction pump are hot water pumps.

Further, the motor is a waterproof motor.

The utility model has the advantages that:

1. compared with the traditional chemical cleaning, the device does not need to carry out post-treatment on the cleaned cleaning sewage because water is used as a cleaning medium, thereby reducing a lot of unnecessary expenses;

2. the circulating device realizes the recycling of the cleaning medium, and is more environment-friendly in comparison;

3. the PLC is used as a control system, the automation degree is high, the cleaning efficiency of the pressure measuring instrument cleaning system is improved to a certain extent, a large amount of manpower and material resources are saved, and the cleanliness and repeatability of cleaning are ensured;

4. the pressure machine set realizes the pressurization of the cleaning medium, and the flow valve and the pressure regulating valve can adjust the flow and the pressure of the jet flow, so that the pressure instrument is cleaned more cleanly;

5. the cleaning nozzle adopts a double-jet mode, and a jet pipe at the tail end of the nozzle can rotate, so that dead-angle-free cleaning is realized;

6. the hose feeder can control the feeding speed of the high-pressure hose and the cleaning nozzle, so that the feeding stability and balance are ensured, and when the system is abnormal, the high-pressure hose is blocked by the pressure device, so that the safety of operators is ensured;

7. the service life of the pressure measuring instrument is prolonged, and a good foundation is laid for normal use of subsequent instruments.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic block diagram of the present invention;

FIG. 3a is a block diagram of a cleaning nozzle;

FIG. 3b is a perspective view of the cleaning nozzle;

FIG. 4 is a block diagram of the PLC;

the reference numbers are as follows: A. a circulation device; B. an execution device; C. an auxiliary device; D. a measuring unit; E. a controller; 1. a press unit; 2. a high pressure hose; 3. cleaning the nozzle; 4. a pressure gauge; 5. a density meter; 6. a flow sensor; 7. a hose feeder; 8. a pressure device; 9. a wastewater tank; 10. a sedimentation tank; 11. a water tank; 12. a PLC; 13. an upper computer; 14. a water pump; 15. a diesel engine; 16. a pressure pump; 17. a flow valve; 18. a pressure regulating valve; 19. a water inlet pipe; 20. a water return pipe; 21. a water discharge pipeline;

31. a support frame; 32. a housing; 33. a water injection port; 34. rotating the rod; 35. a motor; 36. a jet pipe;

121. an input module; 122. and an output module.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

The utility model provides a pressure measurement instrument cleaning system, this pressure measurement instrument cleaning system's actual structure and relation of connection are shown as figure 1, and this pressure measurement instrument cleaning system's functional block diagram is shown as figure 2, and this pressure measurement instrument cleaning system includes circulating device A, executive device B, auxiliary assembly C, measuring element D and controller E. The circulating device A comprises a waste water tank 9, a sedimentation tank 10 and a water tank 11; the execution device B also comprises a pressure unit 1, a high-pressure hose 2 and a cleaning nozzle 3; the pressure unit 1 is a main means for pressurizing the cleaning liquid flow, and comprises a water suction pump 14, a diesel engine 15 and a pressurizing pump 16. The control system E sends out a starting control instruction, under the driving of the diesel engine 15, the liquid in the water tank 11 is pumped by the water pump 14 and enters the booster pump 16, and the booster pump 16 pressurizes the liquid flow with the normal pressure to a specified pressure level and conveys the high-pressure water flow into the high-pressure hose 2. Because the diesel engine is generally more powerful than the electric engine, the pressure unit 1 can achieve better water pumping and pressurizing effects.

The pressure pump 16 and the suction pump 14 of the pressure aggregate 1 are preferably hot water pumps. When the oil is too much and the adhesion degree is high, the pressure gauge 4 needs to heat clear water to 50-70 ℃ in the cleaning process to achieve a good cleaning effect. And the hot water pump is mechanically sealed, so that the sealing effect is good. If a cold water pump is used, water leakage is easily caused due to packing sealing and temperature problems.

The medium water has the defects of overlarge surface tension, poor affinity to oily dirt and the like, and alkalis, soap or synthetic detergent can be added into the water to enhance the affinity to the oily dirt in the cleaning process, and a proper amount of surfactant is added to reduce the surface tension of the water, so that the infiltration capacity to the cleaned dirt is enhanced, and the cleaning effect of the water is improved.

One end of the high-pressure hose 2 is connected with a pressure pump 16, the other end is connected with a cleaning nozzle 3, and the cleaning nozzle 3 is provided with double jet flow pipelines which are arranged side by side. The high-pressure hose 2 is made of reinforced plastics or high-density fibers, and the high-pressure hose 2 mainly plays a role in conveying fluid media and simultaneously ensures that high-pressure jet flow is not leaked so as to protect constructors. The inner diameter of the high-pressure hose 2 is selected to be moderate.

The auxiliary equipment C comprises a hose feeder 7 and a pressure device 8. The inside of the hose feeder 7 is provided with circular ring bulges at equal intervals, the diameter of the circular ring is larger than that of the high-pressure hose 2, a certain friction effect is achieved, the feeding speed of the high-pressure hose 2 along the direction of the pipeline is controlled, and the balance of the cleaning effect is ensured. The pressure device 8 is fixedly connected with the inner wall of the hose feeder 7. The pressure devices 8 are symmetrically distributed along the transverse axis of the hose feeder 7 using a screw booster. The cleaning nozzle 3 can move along the inner wall of the pressure measuring instrument 4 under the cooperation of the auxiliary equipment C, forward reaction force applied to the inner wall of the pressure measuring instrument 4 through jet flow drives the cleaning nozzle 3 to move transversely of the pressure measuring instrument 4, and meanwhile, the purpose of descaling the inner wall of the pipeline of the pressure measuring instrument 4 is achieved. The cleaning dirty liquid in the pressure measuring instrument 4 is discharged into the circulating device A through a pipeline. The dirty liquid pours into the large capacity water tank 11 into after passing through waste water tank 9, sedimentation tank 10 in proper order, has realized the cyclic regeneration utilization of cleaning solution among the pressure measurement appearance cleaning system.

As shown in fig. 3a, the washing nozzle 3 includes a support frame 31, a housing 32, a water filling port 33, a rotating lever 34, a motor 35, and a jet pipe 36. The cleaning nozzle 3 adopts a double-jet mode, and can realize the rotation of the jet pipe 36 at the tail end of the nozzle through water injection. The water filling port 33 is connected with the outlet of the high-pressure hose 2, and the motor 35 rotates and moves up and down along the inner wall of the shell 32 and simultaneously drives the rotating rod 34 to rotate; the tail end of the rotating rod 34 is fixedly connected with the tail end of the supporting frame 31 through a bolt, and the rotating stability of the rotating rod 34 is guaranteed. The motor 35 pressurizes the water flow entering from the water filling port 33 for the second time during the up-and-down movement, and presses the water flow into the jet pipes 36 distributed at the left and right ends for jetting. Since the motor 35 operates in a liquid environment, a waterproof motor is selected. If the feeding of the cleaning nozzle 3 is unstable, the support frame 31 can be connected with a fixed structure to form sliding friction, so that the feeding stability is ensured; the motor 35 drives the jet pipe 36 to rotate in the rotating process, so that the pressure measuring instrument 4 is cleaned without dead angles, and the cleaning effect is ensured.

The controller E comprises an upper computer 13 and a PLC12, and the PLC12 is controlled by a programmable logic controller; the controller E is divided into two modes, a manual mode and an automatic mode. During debugging and maintenance of the pressure gauge cleaning system, the controller E operates in a manual mode, and is switched to an automatic mode after the system is stabilized.

The measuring unit D includes a flow sensor 6 and a density meter 5. The flow sensor 6 is responsible for monitoring the flow of the jet flow, and the density meter 5 is responsible for measuring the density of the liquid drops in the pressure measuring instrument 4. By real-time measurement of the density meter 5, the proportion of the oil stain in the water can be obtained, and the lower the proportion, the higher the cleanliness. And the measuring unit D transmits the monitored data to the PLC12 in real time, so that the flow and the cleaning progress of the pressure gauge flushing system can be displayed in real time. In the automatic mode, the PLC12 can send control commands to the flow valve 17 and the pressure regulating valve 18 according to the flow data and the density data, thereby completing efficient cleaning of the pressure gauge 4.

As shown in fig. 4, the PLC12 includes an input module 121 and an output module 122. The input module 121 includes a water pump start button, a water pump stop button, a flow monitoring button, a density monitoring button, a manual/automatic mode switching button, an upper computer start button and an upper computer stop button; the output module 122 includes a water pump start/stop signal port, an upper computer start/stop signal port, a flow alarm lamp, a flow display signal port, a density display signal port, and a water pump start status lamp.

The PLC12 has a self-checking function, and automatically checks whether the system state is normal or not by judging flow data and density data; the forcer 8 is electrically connected to the PLC 12. Under the self-checking state, pressure is applied to the high-pressure hose 2 by the pressure gauge 8, and the high-pressure hose 2 is blocked by the pressure gauge 8, so that the condition that the fault causes the jet flow to be sprayed out in advance to injure operators is prevented, and the safety of the operators is guaranteed. The self-test is finished and when the PLC12 initiates a start command, the pressure applicator 8 stops the pressure application for the high pressure jet to pass through. The injection flow in the pressure measuring instrument 4 is monitored by the flow sensor 6, and the PLC12 performs real-time control according to the monitored flow data. When the flow exceeds a certain threshold value, a flow alarm lamp is started and the pressure unit 1 is automatically stopped. The PLC12 controls the opening and closing sizes of the pressure regulating valve 18 and the flow valve 17 according to the flow data and the pressure data, and automatic control of the jet pressure and the flow is achieved.

By determining the thickness of the oil dirt of the pressure measuring instrument 4 and the cleaning period, a pressure measuring instrument cleaning system with higher automation degree can be further developed, the cleaning efficiency of the pressure measuring instrument 4 is improved, and the normal operation of the pressure measuring instrument 4 in the subsequent work is maintained.

It should be noted that, in the present invention, the terms "upper", "lower", "left", "right", "front", "back", etc. are used for the sake of clarity only, and are not used to limit the scope of the present invention, and the relative relationship changes or adjustments may be made without substantial technical changes.

Above only the utility model discloses a preferred embodiment, the utility model discloses a scope not only limits in above-mentioned embodiment, and the fan belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope. It should be noted that various modifications and decorations can be made by those skilled in the art without departing from the principle of the present invention, and the scope of the present invention should be considered as the protection scope of the present invention.

Claims (10)

1. A pressure gauge cleaning system characterized in that: the device comprises a circulating device (A), an executing device (B), auxiliary equipment (C), a measuring unit (D) and a controller (E); the circulating device (A) collects and purifies waste liquid and provides cleaning liquid for the executing device (B); the execution device (B) receives a control signal of the controller (E), cleans the pressure measuring instrument (4), and inputs waste liquid into the circulating device (A); the auxiliary equipment (C) assists the execution work of the execution device (B); the measuring unit (D) measures the execution state data of the execution device (B) through the density measuring meter (5) and the flow sensor (6) and feeds back the real-time measurement result to the controller (E); the controller (E) comprises an upper computer (13) and a PLC (12), the PLC (12) is electrically connected with a measuring unit (D), an executing device (B) and the upper computer (13), the PLC (12) transmits real-time measured data of the measuring unit (D) to the upper computer (13), and sends a control signal to the executing device (B).

2. The pressure gauge cleaning system of claim 1, wherein: the execution device (B) comprises a pressure unit (1), a high-pressure hose (2) and a cleaning nozzle (3); the pressure unit (1) comprises a water suction pump (14), a diesel engine (15) and a booster pump (16); the water suction pump (14) is used for sucking the cleaning liquid in the circulating device (A) and conveying the cleaning liquid to the pressurizing pump (16); the pressurizing pump (16) pressurizes the cleaning liquid and then conveys the cleaning liquid to the high-pressure hose (2); the high-pressure hose (2) is connected with the cleaning nozzle (3); the diesel engine (15) drives the water suction pump (14) and the pressure pump (16) to work; a flow valve (17) is installed at the inlet of the pressure pump (16), and a pressure regulating valve (18) is installed at the outlet of the pressure pump (16); the flow valve (17) and the pressure regulating valve (18) are connected with the PLC (12) through data lines; the flow valve (17) and the pressure regulating valve (18) adjust the opening and closing size of the valve according to the control signal sent by the PLC (12), and the opening and closing size of the flow valve (17) and the pressure regulating valve (18) and the current size of the control signal are in a linear relation.

3. The pressure gauge cleaning system of claim 2, wherein: the cleaning nozzle (3) comprises a support frame (31), a shell (32), a water injection port (33), a rotating rod (34), a motor (35) and a jet pipe (36); the cleaning nozzle (3) adopts a double-jet mode; the water injection port (33) is connected with the outlet of the high-pressure hose (2); the motor (35) rotates and moves along the inner wall of the shell (32), and meanwhile, the rotating rod (34) is driven to rotate; the tail end of the rotating rod (34) is fixedly connected with the tail end of the support frame (31) through a bolt; the motor (35) secondarily pressurizes water flow entering from the water filling port (33) in the process of moving along the inner wall of the shell (32), and the water flow is pressed into the jet pipe (36) for injection; the motor (35) drives the jet pipe (36) to rotate in the rotating process; the cleaning nozzle (3) moves along the inner wall of the pressure measuring instrument (4) through the counterforce generated by the jet flow sprayed by the jet flow pipe (36).

4. The pressure gauge cleaning system of claim 2, wherein: the auxiliary equipment (C) comprises a hose feeder (7) and a pressure device (8); the high-pressure hose (2) passes through a hose feeder (7); the hose feeder (7) is internally provided with circular ring bulges at equal intervals, the diameter of each circular ring bulge is larger than that of the high-pressure hose (2), and the circular ring bulges are used for controlling the feeding speed of the high-pressure hose (2) along the direction of the inner wall of the pressure metering instrument (4); the pressure device (8) is fixedly connected to the inner wall of the hose feeder (7), and the pressure device (8) is electrically connected with the PLC (12).

5. The pressure gauge cleaning system of claim 2, wherein: the flow sensor (6) monitors the flow of jet flow sprayed by the cleaning nozzle (3), and the density meter (5) measures the density of liquid drops in the pressure measuring instrument (4); the flow sensor (6) and the density measuring meter (5) transmit the measured flow data and density data to the PLC (12) in real time.

6. The pressure gauge cleaning system of claim 2, wherein: the circulating device (A) comprises a waste water tank (9), a sedimentation tank (10) and a water tank (11); the waste water tank (9) receives waste liquid generated by cleaning the pressure measuring instrument (4) by the cleaning nozzle (3) and conveys the waste liquid to the sedimentation tank (10); the sedimentation tank (10) filters and precipitates the waste liquid and returns clean water to the water tank (11); the water tank (11) is connected with an external water source and is provided with a drainage pipeline; the water pump (14) pumps water in the water tank (11).

7. The pressure gauge cleaning system of claim 5, wherein: the PLC (12) comprises an input module (121) and an output module (122); the input module (121) comprises a water pump starting button, a water pump stopping button, a flow monitoring button, a density monitoring button, a manual/automatic mode switching button, an upper computer starting button and an upper computer stopping button; the output module (122) comprises a water pump starting/stopping signal port, an upper computer starting/stopping signal port, a flow alarm lamp, a flow display signal port, a density display signal port and a water pump starting state lamp.

8. The pressure gauge cleaning system of claim 4, wherein: the pressure devices (8) are spiral superchargers, and the pressure devices (8) are symmetrically distributed along the hose feeder (7).

9. The pressure gauge cleaning system of claim 2, wherein: the pressure pump (16) and the water pump (14) are hot water pumps.

10. The pressure gauge cleaning system of claim 3, wherein: the motor (35) is a waterproof motor.

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