CN218107869U

CN218107869U - Waste collector for shot blasting machine

Info

Publication number: CN218107869U
Application number: CN202222462731.0U
Authority: CN
Inventors: 周叶青
Original assignee: Jiangsu Gulaite Environmental Protection Technology Co ltd
Current assignee: Jiangsu Gulaite Environmental Protection Technology Co ltd
Priority date: 2022-09-15
Filing date: 2022-09-15
Publication date: 2022-12-23
Anticipated expiration: 2032-09-15

Abstract

The utility model discloses a waste material collector for shot-blasting machine relates to shot-blasting machine technical field, and the screen cloth is not convenient for change to the background art suggestion, and it is long to change the time, and work efficiency is low, is difficult for with shot and impurity separation, the problem that the practicality is low, now proposes following scheme, including base, first fixed plate and second fixed plate, second fixed plate one side is equipped with drive mechanism, drive mechanism includes speed reducer, rotation axis and connecting plate, first fixed plate one side is equipped with feed mechanism, be equipped with separating mechanism between first fixed plate and the second fixed plate, separating mechanism includes first screen cloth, second helical blade and go-between. The utility model discloses can dismantle fast and change first screen cloth and second screen cloth, reduce the change time, improve work efficiency, utilize the shot to carry out the breakage to impurity, improve the separation effect, avoid impurity to cause the damage to shot blasting machine's impeller, improve the practicality.

Description

Waste collector for shot blasting machine

Technical Field

The utility model relates to a shot-blasting machine technical field especially relates to waste material collector for shot-blasting machine.

Background

The shot blasting machine is casting equipment for cleaning or strengthening the surface of a casting by using high-speed shot thrown by a shot blasting machine, the adopted shot is generally made of steel or ferrous metal and used for removing impurities such as oxide skin, sand, rust and the like on the surface of the metal, and when the metal is subjected to shot blasting treatment, the shot needs to be recovered so as to be reused.

Waste material collector based on current shot-blast cleaning machine, when using, has following problem:

1. when the shot blasting machine cleans attachments on the surface of a casting, shot with different diameters can be selected according to the material of the casting, so that a waste collector needs to select a proper screen according to the diameter of the shot, but the screen is inconvenient to replace, the replacement time is long, and the working efficiency is low;

2. because the diameter of the shot is smaller, the difference between the quality and the size of the cleaned impurities and the shot is not large, the shot and the impurities are not easy to separate, the impeller of the shot blasting machine is easy to damage irreversibly, and the practicability is low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a waste material collector for shot blasting machine has solved the change screen cloth of being not convenient for among the prior art, and it is long to change the time, and work efficiency is low, is difficult for with shot and impurity separation, problem that the practicality is low.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

waste material collector for shot blasting machine, including base, first fixed plate and second fixed plate, second fixed plate one side is equipped with drive mechanism, drive mechanism includes speed reducer, rotation axis and connecting plate, first fixed plate one side is equipped with feed mechanism, be equipped with separating mechanism between first fixed plate and the second fixed plate, separating mechanism includes first screen cloth, second helical blade and go-between, the base top is equipped with collection mechanism.

Preferably, the first fixing plate is welded on the outer wall of one side of the top of the base, and the second fixing plate is welded on the outer wall of one side of the top of the base, which is far away from the first fixing plate.

Preferably, the welding has the mounting bracket on the outer wall of base top one side, and the speed reducer passes through bolted connection on the outer wall of mounting bracket top, speed reducer output shaft one end has the transmission shaft through the coupling joint, and transmission shaft one end is passed through the bearing and is connected on second fixed plate one side outer wall, has drive gear through splined connection on the outer wall of transmission shaft one end, rotation axis one end is passed through the bearing and is connected on second fixed plate one side outer wall, and the connecting plate welds on rotation axis one end outer wall.

Through above-mentioned scheme, drive the transmission shaft through the speed reducer and rotate, the transmission shaft drives drive gear, driven gear, rotation axis and connecting plate and rotates, provides power for the device, promotes the moment of torsion simultaneously.

Preferably, feed mechanism including cup joint the inlet pipe on first fixed plate one side outer wall, cup joint feeder hopper, the one end on inlet pipe top inner wall and pass through the bearing and connect the installation pole on connecting plate one side outer wall and weld the first helical blade on installation pole outer wall, the feeder hopper is connected with the shot-blasting machine, installation pole one end is passed through the bearing and is connected on inlet pipe one side inner wall.

Through above-mentioned scheme, be convenient for pellet and impurity real-time feeding and transport, and need not to establish the motor in addition, reduce the power consumption.

Preferably, the first screen and the second screen are respectively connected to the outer wall of the connecting plate through bolts, the first screen and the second screen form a complete screen cylinder through bolts, the second helical blade is welded to the inner wall of the first screen, the second helical blade abuts against the inner wall of the second screen, the connecting ring is connected to the outer wall of one side of the first fixing plate through a bearing, and the first screen and the second screen are connected to the outer wall of the connecting ring through bolts.

Through the scheme, make first screen cloth and second screen cloth can carry out quick replacement and clearance, second helical blade is when carrying pellet and impurity simultaneously, and the collision each other between the pellet carries out the breakage to impurity for the impurity particle size reduces, and then filters out from the sieve mesh of first screen cloth and second screen cloth, can separate pellet and impurity.

Preferably, the collecting mechanism comprises a first collecting box and a second collecting box, the first collecting box is lapped on the outer wall of the top of the base, the second collecting box is lapped on the outer wall of the top of the first collecting box, the tops of the first collecting box and the second collecting box are abutted to the outer wall of the bottom of the screen drum, the outer wall of one end of each of the first screen and the second screen is provided with a discharge port, and the position of the discharge port is matched with that of the first collecting box.

Through the scheme, the shot and the impurities are classified and collected.

The utility model has the advantages that:

1. be provided with connecting plate, first screen cloth, second screen cloth and go-between, when changing first screen cloth and second screen cloth, at first take off the bolt, take off the screen cloth that is located the top, start the speed reducer afterwards, the speed reducer drives the connecting plate and rotates for the screen cloth that is located the below turns to the top, takes off the bolt afterwards, can take off remaining screen cloth, can carry out quick dismantlement and change to first screen cloth and second screen cloth, reduces the change time, has improved work efficiency.

2. Be provided with first screen cloth, second screen cloth and second helical blade, shot and impurity are carried in the sieve section of thick bamboo of constituteing by first screen cloth and second screen cloth through first helical blade, second helical blade carries shot and impurity afterwards, collide each other between the shot, carry out the breakage to impurity, make the impurity particle diameter reduce, and then filter out from the sieve mesh of first screen cloth and second screen cloth, the shot is discharged from the discharge gate of first screen cloth and second screen cloth, can utilize the shot to carry out the breakage to impurity, improve the separation effect, avoid the shot to contain impurity and cause the damage to the impeller of throwing ball descaling machine, and the practicability is improved.

To sum up, the utility model discloses can dismantle fast and change first screen cloth and second screen cloth, reduce the change time, improve work efficiency, can utilize the shot to carry out the breakage to impurity, improve the separation effect, avoid the shot to contain impurity and cause the damage to the impeller of abrator, improve the practicality.

Drawings

Fig. 1 is the utility model provides a shot-blast cleaning machine waste material collector's main view structure schematic diagram.

Fig. 2 is the utility model provides a waste material collector's for shot-blast cleaning machine section structure sketch map.

Fig. 3 is the utility model provides a waste material collector's drive mechanism and feed mechanism section structure sketch map for shot-blast cleaning machine.

Fig. 4 is the utility model provides a waste collector's separating mechanism schematic structure for shot-blast cleaning machine.

Fig. 5 is the utility model provides a separating mechanism section structure sketch map of waste material collector for shot-blast cleaning machine.

Fig. 6 is the utility model provides a waste collector's collection mechanism section structure schematic diagram for shot-blast cleaning machine.

In the figure: 1. a base; 2. a first fixing plate; 3. a second fixing plate; 4. a transmission mechanism; 401. a mounting frame; 402. a speed reducer; 403. a drive shaft; 404. a transmission gear; 405. a rotating shaft; 406. a driven gear; 407. a connecting plate; 5. a feeding mechanism; 501. a feed pipe; 502. A feed hopper; 503. mounting a rod; 504. a first helical blade; 6. a separating mechanism; 601. a first screen; 602. a second screen; 603. a second helical blade; 604. a connecting ring; 7. a collection mechanism; 701. a first collection tank; 702. a second collection tank.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Example 1, referring to fig. 1 to 5, a waste material collector for a shot blasting machine includes a base 1, a first fixing plate 2 welded to an outer wall of one side of a top of the base 1, and a second fixing plate 3 welded to an outer wall of one side of a top of the base 1, a transmission mechanism 4 provided at one side of the second fixing plate 3, the transmission mechanism 4 including a speed reducer 402, a rotation shaft 405 and a connection plate 407, a mounting frame 401 welded to the outer wall of one side of the top of the base 1, the speed reducer 402 connected to the outer wall of the top of the mounting frame 401 through a bolt, one end of an output shaft of the speed reducer 402 connected to a transmission shaft 403 through a coupling, one end of the transmission shaft 403 connected to the outer wall of one side of the second fixing plate 3 through a bearing, a transmission gear 404 connected to the outer wall of one end of the transmission shaft 403 through a spline, one end of the rotation shaft 405 connected to the outer wall of one side of the second fixing plate 3 through a bearing, the connection plate 407 welded to the outer wall of one end of the rotation shaft 405, a feeding mechanism 5 provided at one side of the first fixing plate 2, the feeding mechanism 5 comprises a feeding pipe 501 sleeved on the outer wall of one side of the first fixing plate 2, a feeding hopper 502 sleeved on the inner wall of the top of the feeding pipe 501, a mounting rod 503 with one end connected to the outer wall of one side of the connecting plate 407 through a bearing, and a first helical blade 504 welded on the outer wall of the mounting rod 503, the feeding hopper 502 is connected with the shot blasting machine, one end of the mounting rod 502 is connected to the inner wall of one side of the feeding pipe 501 through a bearing, a separating mechanism 6 is arranged between the first fixing plate 2 and the second fixing plate 3, the separating mechanism 6 comprises a first screen 601, a second screen 602 and a connecting ring 604, the first screen 601 and the second screen 602 are respectively connected to the outer wall of the connecting plate 407 through bolts, the first screen 601 and the second screen 602 form a complete screen cylinder through bolts, and the connecting ring 604 is connected to the outer wall of one side of the first fixing plate 2 through a bearing, the first screen 601 and the second screen 602 are connected to the outer wall of the connecting ring 604 through bolts, so that the first screen and the second screen can be quickly detached and replaced, the replacement time is shortened, and the working efficiency is improved.

Embodiment 2, referring to fig. 1-2 and fig. 4-5, abrator waste collector, separating mechanism 6 still includes second helical blade 603, and second helical blade 603 welds on first screen cloth 601 inner wall, and second helical blade 603 butt is on second screen cloth 602 inner wall for collision each other between the shot, carry out the breakage to impurity, can utilize the shot to carry out the breakage to impurity, improve the separation effect, avoid the shot to contain impurity and cause the damage to abrator's impeller, improved the practicality.

Embodiment 3, referring to fig. 1-2 and fig. 6, a waste collector for a shot blasting machine is provided with a collecting mechanism 7 on the top of a base 1, the collecting mechanism 7 includes a first collecting box 701 lapped on the outer wall of the top of the base 1 and a second collecting box 702 lapped on the outer wall of the top of the first collecting box 701, the tops of the first collecting box 701 and the second collecting box 702 are abutted against the outer wall of the bottom of a screen drum, the outer walls of one ends of a first screen 601 and a second screen 602 are both provided with a discharging port, and the position of the discharging port is matched with the position of the first collecting box 701.

The working principle is as follows: shot and impurities are conveyed into a screen cylinder consisting of a first screen 601 and a second screen 602 through a first helical blade 504, then the second helical blade 603 conveys the shot and the impurities, the shot and the impurities collide with each other, the impurities are crushed, the particle size of the impurities is reduced, and further the impurities are filtered out from screen holes of the first screen 601 and the second screen 602, the shot is discharged from discharge holes of the first screen 601 and the second screen 602, when the first screen 601 and the second screen 602 are replaced, the bolt is taken down firstly, the screen above is taken down, then the speed reducer 402 is started, the speed reducer 402 drives a connecting plate 407 to rotate, the screen below rotates to the upper side, the bolt is taken down later, and the rest screens can be taken down.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The waste collector for the shot blasting machine comprises a base (1), a first fixing plate (2) and a second fixing plate (3), and is characterized in that one side of the second fixing plate (3) is provided with a transmission mechanism (4), and the transmission mechanism (4) comprises a speed reducer (402), a rotating shaft (405) and a connecting plate (407);

a feeding mechanism (5) is arranged on one side of the first fixing plate (2);

a separation mechanism (6) is arranged between the first fixing plate (2) and the second fixing plate (3), and the separation mechanism (6) comprises a first screen (601), a second screen (602), a second helical blade (603) and a connecting ring (604);

the top of the base (1) is provided with a collecting mechanism (7).

2. The waste collector for shot blasting machines according to claim 1, characterized in that the first fixing plate (2) is welded on the outer wall of one side of the top of the base (1), and the second fixing plate (3) is welded on the outer wall of one side of the top of the base (1) far away from the first fixing plate (2).

3. The waste collector for shot blasting machine of claim 1, characterized in that base (1) top one side outer wall is welded with mounting bracket (401), and speed reducer (402) passes through bolted connection on mounting bracket (401) top outer wall, there is transmission shaft (403) speed reducer (402) output shaft one end through the coupling joint, and transmission shaft (403) one end is connected on second fixed plate (3) one side outer wall through the bearing, there is drive gear (404) through splined connection on transmission shaft (403) one end outer wall, rotation axis (405) one end is connected on second fixed plate (3) one side outer wall through the bearing, and connecting plate (407) welds on rotation axis (405) one end outer wall.

4. The waste collector for the shot blasting machine as claimed in claim 1, wherein the feeding mechanism (5) comprises a feeding pipe (501) sleeved on the outer wall of one side of the first fixing plate (2), a feeding hopper (502) sleeved on the inner wall of the top of the feeding pipe (501), a mounting rod (503) with one end connected to the outer wall of one side of the connecting plate (407) through a bearing, and a first helical blade (504) welded to the outer wall of the mounting rod (503), the feeding hopper (502) is connected with the shot blasting machine, and one end of the mounting rod (503) is connected to the inner wall of one side of the feeding pipe (501) through a bearing.

5. The waste collector for a abrator of claim 1, wherein the first screen (601) and the second screen (602) are respectively connected to the outer wall of the connection plate (407) by bolts, and the first screen (601) and the second screen (602) constitute a complete screen cylinder by bolts, the second spiral blade (603) is welded to the inner wall of the first screen (601), and the second spiral blade (603) abuts against the inner wall of the second screen (602), the connection ring (604) is connected to the outer wall of one side of the first fixing plate (2) by a bearing, and the first screen (601) and the second screen (602) are connected to the outer wall of the connection ring (604) by bolts.

6. The waste collector for the shot blasting machine as claimed in claim 5, wherein the collecting mechanism (7) comprises a first collecting box (701) lapped on the outer wall of the top of the base (1) and a second collecting box (702) lapped on the outer wall of the top of the first collecting box (701), the tops of the first collecting box (701) and the second collecting box (702) are abutted against the outer wall of the bottom of the screen drum, the outer walls of one ends of the first screen (601) and the second screen (602) are provided with discharge ports, and the positions of the discharge ports are matched with the positions of the first collecting box (701).