CN218100970U - ER type transformer skeleton coiling device - Google Patents
ER type transformer skeleton coiling device Download PDFInfo
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- CN218100970U CN218100970U CN202222401252.8U CN202222401252U CN218100970U CN 218100970 U CN218100970 U CN 218100970U CN 202222401252 U CN202222401252 U CN 202222401252U CN 218100970 U CN218100970 U CN 218100970U
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Abstract
The utility model discloses a framework winding device of an ER-type transformer, which comprises a base, two groups of framework clamping mechanisms, a coil winding mechanism, a mounting rack, a lifting rotating mechanism and a transverse moving mechanism; two sets of skeleton clamping mechanism locates the left and right sides of base bottom respectively, the coil is coiled and is established the mechanism and locate between two sets of skeleton clamping mechanism, and the coil is coiled and is established the mechanism and locate in the mounting bracket, and lifting and rotating mechanism is connected with the mounting bracket top. The utility model discloses a skeleton clamping mechanism can carry out the centre gripping with transformer skeleton, under lifting and drop rotating mechanism's flexible effect, can make the coil be rich and establish the mechanism and embolia transformer skeleton and drive its high-speed rotation, so that external enameled wire be rich and establish the coil coiling on transformer skeleton, last lateral shifting mechanism can drive transformer skeleton and carry out the position removal and be convenient for get the material, whole coiling process automation goes on, the loaded down with trivial details of manual operation has been avoided, time saving and labor saving, effectively improve transformer skeleton's coil coiling efficiency.
Description
Technical Field
The utility model relates to a transformer coiling field especially relates to a ER type transformer skeleton coiling device.
Background
In the prior art, for a coil skeleton of an ER type transformer, winding and winding are generally operated manually, and manual winding is slow, so that the labor intensity of workers is high, and the labor cost is high. Later, some semi-automatic winding machines appear in the market, can realize automatic winding, but it still needs the manual work to take coil skeleton to carry out the material loading, still can't solve the problem that production efficiency is low, workman intensity of labour is big and the labour cost is high, and the workman is inserting the in-process of ER type coil skeleton and is taking place industrial injury accident easily, does not conform to the requirement of the safety in production and the large-scale mass production of enterprise.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the ER type transformer framework winding device can automatically feed materials, reduce labor cost and improve production efficiency.
The technical scheme of the utility model as follows: an ER type transformer framework winding device comprises a base, two groups of framework clamping mechanisms, a coil winding mechanism, a mounting frame, a lifting rotating mechanism and a transverse moving mechanism;
the two groups of framework clamping mechanisms are respectively arranged on the left side and the right side of the bottom of the base, the coil winding mechanism is arranged between the two groups of framework clamping mechanisms, the coil winding mechanism is arranged in the mounting frame, the lifting rotating mechanism is connected with the top of the mounting frame, and the transverse moving mechanism is connected with the lifting rotating mechanism;
the framework clamping mechanism can clamp the transformer framework, the coil winding mechanism can sleeve the transformer framework and drive the transformer framework to rotate at a high speed under the telescopic action of the lifting rotating mechanism, so that an externally-connected enameled wire is wound on the transformer framework to complete coil winding, and finally the transverse moving mechanism can drive the transformer framework to move in position so as to facilitate material taking;
the framework clamping mechanism comprises a support frame, a lateral push-pull assembly, a clamping lifting assembly and a clamping arm, wherein the support frame is arranged at the bottom of the base, the lateral push-pull assembly is arranged on the support frame, the lateral push-pull assembly is connected with the clamping lifting assembly to drive the clamping lifting assembly to realize reciprocating push-pull movement on the support frame, the clamping lifting assembly is connected with the clamping arm to drive the clamping arm to realize lifting movement, and a semicircular clamping groove is formed in the side wall of the clamping arm close to the coil winding mechanism;
the coil winding mechanism comprises a swing motor, a swing plate, a rotating motor, a belt wheel transmission assembly and a framework sleeve shaft, wherein the swing plate is erected in the mounting frame through a fixed shaft, an output shaft of the swing motor is connected with the fixed shaft, the rotating motor is arranged on the swing plate and is connected with the framework sleeve shaft through the belt wheel transmission assembly, and a semi-ring tooth groove which is in sleeved connection with the transformer framework is arranged on the framework sleeve shaft.
By adopting the technical scheme, in the ER-type transformer skeleton winding device, the lateral push-pull assembly comprises a first push-pull cylinder, a first push plate, a first slide rail and a first slide block, the movable end of the first push-pull cylinder is connected with the first push plate, a first push-pull groove is formed in the support frame, the first push-pull cylinder can push the first push plate to be located in the first push-pull groove to realize reciprocating movement, the bottom of the support frame is provided with the first slide rail, and the top of the first push plate is connected with the first slide rail through the first slide block.
Adopt above-mentioned each technical scheme, ER type transformer skeleton winding device in, press from both sides material lifting unit and include first lift cylinder, first lifter plate and connecting block, first lift cylinder is located on the first push pedal, just the expansion end and the first lifter plate of first lift cylinder bottom are connected, first lifter plate bottom is passed through the connecting block and is connected with the arm lock.
By adopting the technical scheme, in the ER type transformer framework winding device, the bottom of the framework sleeve shaft is provided with the cone, and when the semi-ring tooth grooves of the two clamping arms are mutually abutted to form the annular tooth groove, the cone can be inserted into the annular tooth groove.
Adopt above-mentioned each technical scheme, ER type transformer skeleton winding device in, lifting and drop rotating mechanism includes mounting panel, rotating electrical machines, second lift cylinder, gyration gear wheel and gyration pinion, be equipped with logical groove in the base, the mounting panel is located logical inslot, the mounting panel side is connected with lateral shifting mechanism, be equipped with second lift cylinder on the mounting panel, the bottom expansion end and the mounting bracket of second lift cylinder are connected, rotating electrical machines locates second lift cylinder side, rotating electrical machines's output shaft is equipped with the gyration pinion, the mounting panel bottom is located to the gyration gear wheel, the gyration pinion is connected through the meshing with the gyration gear wheel.
By adopting the technical scheme, in the ER type transformer framework winding device, the transverse moving assembly comprises a second push-pull air cylinder, a second slide rail, a second slide block and a push-pull block, the left side and the right side of the mounting plate are respectively provided with the second slide rail, the bottom of the mounting plate is connected with the second slide rail through the second slide block, the second push-pull air cylinder is arranged at the side end of the mounting plate, the movable end of the second push-pull air cylinder is connected with the mounting plate through the push-pull block, and the second push-pull air cylinder can drive the mounting plate to realize transverse movement on the second slide rail through the push-pull block.
Compared with the prior art, the framework clamping mechanism of the utility model can clamp the transformer framework, under the expansion action of the lifting rotating mechanism, the coil winding mechanism can sleeve the transformer framework and drive the transformer framework to rotate at high speed, so that the external enameled wire is wound on the transformer framework to complete coil winding, finally, the transverse moving mechanism can drive the transformer framework to move in position so as to facilitate material taking, the whole winding process is carried out automatically, the complexity of manual operation is avoided, time and labor are saved, and the coil winding efficiency of the transformer framework is effectively improved; in the winding process, the semi-ring tooth grooves of the two clamping arms can be mutually abutted to form an annular tooth groove, so that the cone at the bottom of the framework sleeve shaft is inserted into the annular tooth groove, and the framework sleeve shaft is prevented from deviating to influence the winding effect of the framework coil of the transformer; the transformer framework coil winding device has the advantages of saving time and labor, improving the winding efficiency of the transformer framework coil and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the framework clamping mechanism of the present invention;
FIG. 3 is a schematic view of the coil winding mechanism of the present invention;
fig. 4 is a schematic structural view of the lifting and rotating mechanism and the lateral moving mechanism of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1 to 4, a framework winding device for an ER-type transformer includes a base 1, two sets of framework clamping mechanisms 2, a coil winding mechanism 3, an installation frame 4, a lifting and rotating mechanism 5, and a transverse moving mechanism 6.
The two groups of framework clamping mechanisms 2 are respectively arranged on the left side and the right side of the bottom of the base 1, the coil winding mechanism 3 is arranged between the two groups of framework clamping mechanisms 2, the coil winding mechanism 3 is arranged in the mounting frame 4, the lifting rotating mechanism 5 is connected with the top of the mounting frame 4, and the transverse moving mechanism 6 is connected with the lifting rotating mechanism 5;
the framework clamping mechanism 2 can clamp the transformer framework, the coil winding mechanism 3 can be used for sleeving the transformer framework and driving the transformer framework to rotate at a high speed under the telescopic action of the lifting rotating mechanism 5, so that an externally-connected enameled wire is wound on the transformer framework to complete coil winding, and finally the transverse moving mechanism 6 can drive the transformer framework to move in position so as to facilitate material taking.
As shown in fig. 2, the bobbin clamping mechanism 2 includes a support frame 21, a lateral push-pull assembly 22, a clamping lifting assembly 23, and a clamping arm 24, the support frame 21 is disposed at the bottom of the base 1, the lateral push-pull assembly 22 is disposed on the support frame 21, the lateral push-pull assembly 22 is connected to the clamping lifting assembly 23 to drive the clamping lifting assembly 23 to perform reciprocating push-pull movement on the support frame 21, the clamping lifting assembly 23 is connected to the clamping arm 24 to drive the clamping arm 24 to perform lifting movement, and a semicircular clamping slot 240 is disposed on a side wall of the clamping arm 24 close to the coil winding mechanism. When the transformer framework needs to be clamped, the lateral push-pull assemblies 22 on the two sides can simultaneously drive the clamping arms 24 to move towards the middle, so that the clamping arms 24 clamp the transformer framework, and then the clamping lifting assembly 23 drives the transformer framework to ascend, or the lifting rotating mechanism 5 drives the mounting frame 4 to descend, so that the inner hole in the middle of the transformer framework is sleeved in the coil winding mechanism 3.
As shown in fig. 3, the coil winding mechanism 3 includes a swing motor 31, a swing plate 32, a rotating motor 33, a pulley transmission assembly 34 and a bobbin sleeve shaft 35, the swing plate 32 is mounted in the mounting frame 4 through a fixing shaft, an output shaft of the swing motor 31 is connected with the fixing shaft, the rotating motor 33 is mounted on the swing plate 32, the rotating motor 33 is connected with the bobbin sleeve shaft 35 through the pulley transmission assembly 34, and the bobbin sleeve shaft 35 is provided with a half-ring tooth slot 350 for being sleeved and clamped with a transformer bobbin. When the inner hole of the transformer framework is sleeved on the semi-ring tooth groove 350 on the framework sleeve shaft 35, the rotating motor 33 can drive the framework sleeve shaft 35 to rotate at a high speed through the belt wheel transmission assembly 34, so that the externally connected enameled wire is wound on the transformer framework to complete coil winding, and after the winding is completed, the swinging motor 31 can drive the swinging plate 32 to turn over the angle, so that the enameled wire on the framework coil is broken. It should be noted that the pulley transmission assembly 34 is a prior art disclosed, and the detailed structure and operation principle of the pulley transmission assembly are not described in detail in this embodiment.
As shown in fig. 2, further, the lateral push-pull assembly 22 includes a first push-pull cylinder 221, a first push-pull plate 222, a first slide rail, and a first slide block 223, a movable end of the first push-pull cylinder 221 is connected to the first push-pull plate 222, a first push-pull groove 210 is disposed in the support frame 21, the first push-pull cylinder 221 can push the first push-pull plate 222 to be located in the first push-pull groove 210 to realize a reciprocating motion, the first slide rail is disposed at the bottom of the support frame 21, and a top of the first push-pull plate 222 is connected to the first slide rail through the first slide block 223. The first push-pull cylinder 221 can drive the first push plate 222 to perform a lateral push-pull movement on the first slide rail. The arrangement of the first slide rail and the first slide block 223 can improve the moving stability of the first push plate 222.
As shown in fig. 2, further, the clamping lifting assembly 23 includes a first lifting cylinder 231, a first lifting plate 232 and a connecting block 233, the first lifting cylinder 231 is disposed on the first pushing plate 222, a movable end of the bottom of the first lifting cylinder 231 is connected to the first lifting plate 232, and the bottom of the first lifting plate 232 is connected to the clamping arm 24 through the connecting block 233. The first lifting cylinder 231 can drive the first lifting plate 232 to move up and down, so as to drive the clamping arm 24 to move up and down through the connecting block 233.
As shown in fig. 3, a cone 351 is further provided at the bottom of the bobbin case shaft 35, and when the half-ring slots 350 of the two clamping arms 24 abut against each other to form an annular slot, the cone 351 can be inserted into the annular slot. In the winding process, the semi-ring tooth grooves 350 of the two clamping arms 24 can be mutually abutted to form annular tooth grooves, so that the cone 351 at the bottom of the framework sleeve shaft 35 is inserted into the annular tooth grooves, and the framework sleeve shaft 35 is prevented from deviating to influence the winding effect of the transformer framework coil.
As shown in fig. 4, further, lifting and rotating mechanism 5 includes mounting plate 51, rotating electrical machines 52, second lift cylinder 53, gyration gear wheel 54 and gyration pinion (not shown), be equipped with 10 in the base 1, mounting plate 51 is located in 10, the mounting plate 51 side is connected with lateral shifting mechanism 6, be equipped with second lift cylinder 53 on the mounting plate 51, the bottom expansion end of second lift cylinder 53 is connected with mounting bracket 4, rotating electrical machines 52 locates second lift cylinder 53 side, the output shaft of rotating electrical machines 52 is equipped with the gyration pinion, gyration gear wheel 54 is located the mounting plate 51 bottom, the gyration pinion is connected through the meshing with gyration gear wheel 54. The second lifting can drive the mounting rack 4 to move up and down so as to adjust the overall height of the coil winding mechanism 3. In addition, the rotation motor 52 can drive the rotation pinion to rotate, and the rotation pinion is engaged with the rotation gearwheel 54 to drive the mounting rack 4 to rotate, so as to adjust the rotation angle of the mounting rack 4.
As shown in fig. 4, the transverse moving mechanism 6 further includes a second push-pull cylinder 61, a second slide rail 62, a second slide block 63 and a push-pull block 64, the second slide rail 62 is respectively disposed on the left and right sides of the mounting plate 51, the bottom of the mounting plate 51 is connected to the second slide rail 62 through the second slide block 63, the second push-pull cylinder 61 is disposed at the side end of the mounting plate 51, and the movable end of the second push-pull cylinder 61 is connected to the mounting plate 51 through the push-pull block 64. After the transformer framework finishes winding the coil, the transverse moving mechanism 6 can drive the transformer framework to move in position so as to take materials, specifically, the second push-pull air cylinder 61 can drive the mounting plate 51 to move transversely on the second slide rail 62 through the push-pull block 64, and the second slide rail 62 and the second slide block 63 are arranged so as to improve the moving stability of the push-pull block 64.
Compared with the prior art, the framework clamping mechanism can clamp the transformer framework, and under the telescopic action of the lifting rotating mechanism, the coil winding mechanism can sleeve the transformer framework and drive the transformer framework to rotate at a high speed, so that an external enameled wire is wound on the transformer framework to complete coil winding; in the winding process, the semi-ring tooth grooves of the two clamping arms can be mutually abutted to form an annular tooth groove, so that the cone at the bottom of the framework sleeve shaft is inserted into the annular tooth groove, and the framework sleeve shaft is prevented from deviating to influence the winding effect of the framework coil of the transformer; the transformer framework coil winding device has the advantages of saving time and labor, improving the winding efficiency of the transformer framework coil and the like.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. An ER type transformer skeleton coiling device which characterized in that: comprises a base, two groups of framework material clamping mechanisms, a coil winding mechanism, a mounting rack, a lifting rotating mechanism and a transverse moving mechanism;
the two groups of framework clamping mechanisms are respectively arranged on the left side and the right side of the bottom of the base, the coil winding mechanism is arranged between the two groups of framework clamping mechanisms, the coil winding mechanism is arranged in the mounting frame, the lifting rotating mechanism is connected with the top of the mounting frame, and the transverse moving mechanism is connected with the lifting rotating mechanism;
the framework clamping mechanism can clamp the transformer framework, the coil winding mechanism can sleeve the transformer framework and drive the transformer framework to rotate at a high speed under the telescopic action of the lifting rotating mechanism, so that an externally-connected enameled wire is wound on the transformer framework to complete coil winding, and finally the transverse moving mechanism can drive the transformer framework to move in position so as to facilitate material taking;
the framework clamping mechanism comprises a support frame, a lateral push-pull assembly, a clamping lifting assembly and a clamping arm, wherein the support frame is arranged at the bottom of the base, the lateral push-pull assembly is arranged on the support frame, the lateral push-pull assembly is connected with the clamping lifting assembly to drive the clamping lifting assembly to realize reciprocating push-pull movement on the support frame, the clamping lifting assembly is connected with the clamping arm to drive the clamping arm to realize lifting movement, and a semicircular clamping groove is formed in the side wall of the clamping arm close to the coil winding mechanism;
the coil winding mechanism comprises a swing motor, a swing plate, a rotating motor, a belt wheel transmission assembly and a framework sleeve shaft, wherein the swing plate is erected in the mounting frame through a fixed shaft, an output shaft of the swing motor is connected with the fixed shaft, the rotating motor is arranged on the swing plate and is connected with the framework sleeve shaft through the belt wheel transmission assembly, and a semi-ring tooth groove which is in sleeved connection with the transformer framework is arranged on the framework sleeve shaft.
2. The ER type transformer bobbin winding device according to claim 1, wherein: the lateral push-pull assembly comprises a first push-pull cylinder, a first push plate, a first sliding rail and a first sliding block, the movable end of the first push-pull cylinder is connected with the first push plate, a first push-pull groove is formed in the support frame, the first push-pull cylinder can push the first push plate to be located in the first push-pull groove to achieve reciprocating movement, the first sliding rail is arranged at the bottom of the support frame, and the top of the first push plate is connected with the first sliding rail through the first sliding block.
3. The ER type transformer bobbin winding device according to claim 2, wherein: press from both sides material lifting unit includes first lift cylinder, first lifter plate and connecting block, first lift cylinder is located on the first push pedal, just the expansion end and the first lifter plate of first lift cylinder bottom are connected, connecting block and arm lock connection are passed through to first lifter plate bottom.
4. The ER type transformer bobbin winding device according to claim 1, wherein: the bottom of the framework sleeve shaft is provided with a cone, and when the semi-ring tooth grooves of the two clamping arms are mutually abutted to form an annular tooth groove, the cone can be inserted into the annular tooth groove.
5. The ER type transformer bobbin winding device according to claim 1, wherein: lifting and drop rotating mechanism includes mounting panel, rotating electrical machines, second lift cylinder, gyration gear wheel and gyration pinion, be equipped with logical groove in the base, the mounting panel is located and is led to the inslot, the mounting panel side is connected with lateral shifting mechanism, be equipped with second lift cylinder on the mounting panel, the bottom expansion end and the mounting bracket of second lift cylinder are connected, rotating electrical machines locates second lift cylinder side, rotating electrical machines's output shaft is equipped with the gyration pinion, the mounting panel bottom is located to the gyration gear wheel, the gyration pinion is connected through the meshing with the gyration gear wheel.
6. The ER type transformer bobbin winding device according to claim 5, wherein: the transverse moving mechanism comprises a second push-pull air cylinder, a second slide rail, a second slide block and a push-pull block, the second slide rail is arranged on each of the left side and the right side of the mounting plate, the bottom of the mounting plate is connected with the second slide rail through the second slide block, the second push-pull air cylinder is arranged at the side end of the mounting plate, the movable end of the second push-pull air cylinder is connected with the mounting plate through the push-pull block, and the second push-pull air cylinder can drive the mounting plate to transversely move on the second slide rail through the push-pull block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222401252.8U CN218100970U (en) | 2022-09-09 | 2022-09-09 | ER type transformer skeleton coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222401252.8U CN218100970U (en) | 2022-09-09 | 2022-09-09 | ER type transformer skeleton coiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218100970U true CN218100970U (en) | 2022-12-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222401252.8U Active CN218100970U (en) | 2022-09-09 | 2022-09-09 | ER type transformer skeleton coiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218100970U (en) |
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2022
- 2022-09-09 CN CN202222401252.8U patent/CN218100970U/en active Active
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