CN218096719U - Gas storage device, compressor system, refrigerating system and air conditioning unit - Google Patents
Gas storage device, compressor system, refrigerating system and air conditioning unit Download PDFInfo
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Abstract
Description
技术领域technical field
本公开涉及空调技术领域,尤其涉及一种储气装置、压缩机系统、制冷系统及空调机组。The present disclosure relates to the technical field of air conditioning, and in particular to a gas storage device, a compressor system, a refrigeration system and an air conditioning unit.
背景技术Background technique
气悬浮压缩机里气悬浮轴承最好的状态是全部采用气态冷媒进行供气悬浮,理论情况下如果气悬浮轴承全部由气态冷媒悬浮,各处的悬浮压力能很好地保持一致,轴承运行稳定且精度高,不会有轴振现象产生。The best state of the air suspension bearing in the air suspension compressor is that all the air suspension bearings are suspended by gaseous refrigerant. In theory, if the air suspension bearing is all suspended by the gaseous refrigerant, the suspension pressure can be kept consistent everywhere, and the bearing operation is stable. And the precision is high, and there will be no shaft vibration phenomenon.
在发明人知晓的现有技术中,供气装置往往不能有效的分离气液态冷媒,悬浮轴承的供气中夹杂有较多的冷媒小液珠,因为供气不纯,当冷媒小液珠进入轴承腔因为轴承腔温度较高,达到冷媒的相变点,冷媒小液珠就会气化成气态冷媒,一个一个小液珠的气化如同放鞭炮效果一样,会引起局部气压爆振,多个局部气压爆振会引起轴承腔内气压不稳定,进而导致轴承振颤运转不稳定精度低,这样不仅导致轴承自身寿命缩短,而且可能会因为轴的不稳定运转,导致轴与梳齿等零件干涉磨损损坏。In the prior art known to the inventor, the air supply device often cannot effectively separate the gas-liquid refrigerant, and the air supply of the suspension bearing is mixed with many small liquid droplets of the refrigerant. Because the air supply is impure, when the small liquid droplets of the refrigerant enter Due to the high temperature of the bearing cavity, when the temperature of the bearing cavity reaches the phase transition point of the refrigerant, the small liquid droplets of the refrigerant will be vaporized into gaseous refrigerant. The gasification of small liquid droplets one by one is like setting off firecrackers, which will cause local pressure explosion. Partial air pressure detonation will cause unstable air pressure in the bearing cavity, which in turn will lead to unstable operation of the bearing and low precision. This will not only shorten the life of the bearing itself, but may also cause interference between the shaft and the comb teeth due to the unstable operation of the shaft. Wear damage.
实用新型内容Utility model content
本公开的实施例提供了一种储气装置、压缩机系统、制冷系统及空调机组,能够降低从气液混合态冷媒中分离出的气态冷媒的含液率。Embodiments of the present disclosure provide a gas storage device, a compressor system, a refrigeration system, and an air-conditioning unit, capable of reducing the liquid content of a gaseous refrigerant separated from a gas-liquid mixed state refrigerant.
根据本公开的第一方面,提出一种储气装置,包括:According to a first aspect of the present disclosure, a gas storage device is proposed, comprising:
壳体,其上设有第一开口、第二开口和第三开口,第一开口位于壳体的靠近底面的区域,用于通入第一温度的气液混合态的第一冷媒;第二开口位于壳体的底部区域,用于供从第一冷媒分离出的液态冷媒流出;第三开口位于壳体的顶部区域,用于供从第一冷媒分离出的气态冷媒流出;和The housing is provided with a first opening, a second opening and a third opening. The first opening is located in the area near the bottom of the housing, and is used to introduce the first refrigerant in a gas-liquid mixed state at the first temperature; the second The opening is located in the bottom area of the housing for the liquid refrigerant separated from the first refrigerant to flow out; the third opening is located in the top area of the housing for the gaseous refrigerant separated from the first refrigerant to flow out; and
换热器,位于壳体内且安装于壳体的侧壁,换热器具有第一流道和与第一流道连通的第四开口和第五开口,第四开口用于向第一流道通入第二温度的第二冷媒,以与流经换热器的第一冷媒热交换,第五开口用于供换热后的第二冷媒流出,第二温度高于第一温度。The heat exchanger is located in the housing and installed on the side wall of the housing. The heat exchanger has a first flow channel and a fourth opening and a fifth opening communicating with the first flow channel. The fourth opening is used to pass into the first flow channel The second refrigerant with two temperatures is used to exchange heat with the first refrigerant flowing through the heat exchanger, the fifth opening is used for the second refrigerant after heat exchange to flow out, and the second temperature is higher than the first temperature.
在一些实施例中,换热器设在壳体靠近顶部的区域。In some embodiments, the heat exchanger is located near the top of the housing.
在一些实施例中,第一开口位于壳体的侧壁上且与壳体的底面间隔设置,第二开口设在壳体的底面上,第三开口位于壳体的顶面上。In some embodiments, the first opening is located on the side wall of the housing and spaced apart from the bottom surface of the housing, the second opening is located on the bottom surface of the housing, and the third opening is located on the top surface of the housing.
在一些实施例中,储气装置还包括:In some embodiments, the gas storage device also includes:
分液挡板,位于壳体内,且在储气装置的高度方向上位于换热器与第一开口之间,被配置为分离第一冷媒中的液态冷媒。The liquid separation baffle is located in the shell and between the heat exchanger and the first opening in the height direction of the gas storage device, configured to separate the liquid refrigerant in the first refrigerant.
在一些实施例中,分液挡板设有多个,多个分液挡板在高度方向上间隔设置,且相邻两个分液挡板在水平面内交错设置。In some embodiments, there are multiple liquid separation baffles, the multiple liquid separation baffles are arranged at intervals in the height direction, and two adjacent liquid separation baffles are arranged alternately in the horizontal plane.
在一些实施例中,换热器为板式结构,且设有在储气装置的高度方向上贯通换热器的第二流道,第二流道供气液混合态的第一冷媒通过。In some embodiments, the heat exchanger is a plate structure, and is provided with a second flow channel passing through the heat exchanger in the height direction of the gas storage device, and the second flow channel allows the first refrigerant in a gas-liquid mixed state to pass through.
在一些实施例中,第二流道的内壁设有肋片。In some embodiments, ribs are provided on the inner wall of the second channel.
在一些实施例中,储气装置还包括:In some embodiments, the gas storage device also includes:
电加热器,设在壳体外的底部区域,被配置为可选择地对壳体底部的第一冷媒分离出的液态冷媒进行加热。The electric heater is arranged at the bottom area outside the casing, and is configured to selectively heat the liquid refrigerant separated from the first refrigerant at the bottom of the casing.
根据本公开的第二方面,提出一种压缩机系统,包括:According to a second aspect of the present disclosure, a compressor system is proposed, comprising:
压缩机,包括气悬浮轴承;和compressors, including air bearings; and
上述实施例的储气装置;The gas storage device of the foregoing embodiments;
其中,第三开口与气悬浮轴承的进气路连通,被配置为向气悬浮轴承提供气态冷媒。Wherein, the third opening communicates with the air intake passage of the air suspension bearing and is configured to provide gaseous refrigerant to the air suspension bearing.
根据本公开的第三方面,提出一种制冷系统,包括:According to a third aspect of the present disclosure, a refrigeration system is proposed, comprising:
上述实施例的压缩机系统;The compressor system of the foregoing embodiments;
蒸发器,被配置为接收从第二开口流出的液态冷媒;和an evaporator configured to receive liquid refrigerant flowing from the second opening; and
冷凝器,被配置为通过第一开口向壳体内提供第一温度的气液混合态的第一冷媒。The condenser is configured to provide a first refrigerant in a gas-liquid mixed state at a first temperature into the housing through the first opening.
在一些实施例中,冷凝器还被配置为通过第四开口向换热器提供第二温度的第二冷媒。In some embodiments, the condenser is further configured to provide the second refrigerant at the second temperature to the heat exchanger through the fourth opening.
在一些实施例中,冷凝器还被配置为通过第四开口向换热器提供第二温度的第二冷媒。In some embodiments, the condenser is further configured to provide the second refrigerant at the second temperature to the heat exchanger through the fourth opening.
在一些实施例中,制冷系统还包括:闪发器,被配置为接收从第五开口流出的第二冷媒。In some embodiments, the refrigeration system further includes: a flasher configured to receive the second refrigerant flowing out of the fifth opening.
根据本公开的第四方面,提出一种空调机组,包括上述实施例的储气装置,或者上述实施例的压缩机系统,或者上述实施例的制冷系统。According to a fourth aspect of the present disclosure, an air conditioner unit is provided, including the gas storage device of the above embodiment, or the compressor system of the above embodiment, or the refrigeration system of the above embodiment.
基于上述技术方案,本公开实施例的储气装置通过重力分离和过热气化相结合的方式,能够从气液混合态冷媒中分离出纯净的气态冷媒,有效分离和消除供气中的冷媒小液珠,降低分离出的气态冷媒的含液率,向后续设备提供纯净的冷媒气体,以提高后续设备及系统运行的稳定性。Based on the above technical solution, the gas storage device in the embodiment of the present disclosure can separate the pure gaseous refrigerant from the gas-liquid mixed state refrigerant through the combination of gravity separation and superheated gasification, and effectively separate and eliminate the refrigerant in the gas supply. Liquid beads reduce the liquid content of the separated gaseous refrigerant and provide pure refrigerant gas to subsequent equipment to improve the stability of subsequent equipment and system operation.
附图说明Description of drawings
此处所说明的附图用来提供对本公开的进一步理解,构成本申请的一部分,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present disclosure, and constitute a part of the present application. The schematic embodiments of the present disclosure and their descriptions are used to explain the present disclosure, and do not constitute improper limitations to the present disclosure. In the attached picture:
图1为本公开储气装置的一些实施例的结构示意图;Fig. 1 is a schematic structural view of some embodiments of a gas storage device of the present disclosure;
图2为本公开制冷系统的一些实施例的结构示意图。Fig. 2 is a structural schematic diagram of some embodiments of the refrigeration system of the present disclosure.
附图标记说明Explanation of reference signs
1、壳体;2、换热器;3、分液挡板;4、压缩机;5、蒸发器;6、冷凝器;7、闪发器;8、节流阀;1. Shell; 2. Heat exchanger; 3. Liquid separator; 4. Compressor; 5. Evaporator; 6. Condenser; 7. Flasher; 8. Throttle valve;
11、第一开口;12、第二开口;13、第三开口;21、第一流道;22、第二流道;24、第四开口;25、第五开口;41、气悬浮轴承;81、第一节流孔板;82、第二节流孔板;A、第一区域;B、第二区域;C、第三区域;D、第四区域;E、第五区域;P1、供气通路;P2、回气通路;P3、补气通路。11. First opening; 12. Second opening; 13. Third opening; 21. First flow channel; 22. Second flow channel; 24. Fourth opening; 25. Fifth opening; 41. Air suspension bearing; 81 , the first throttling orifice; 82, the second throttling orifice; A, the first area; B, the second area; C, the third area; D, the fourth area; E, the fifth area; P1, supply Air passage; P2, return air passage; P3, supplementary air passage.
具体实施方式detailed description
以下详细说明本公开。在以下段落中,更为详细地限定了实施例的不同方面。如此限定的各方面可与任何其他的一个方面或多个方面组合,除非明确指出不可组合。尤其是,被认为是优选的或有利的任何特征可与其他一个或多个被认为是优选的或有利的特征组合。The present disclosure is described in detail below. In the following paragraphs, different aspects of the embodiments are defined in more detail. Aspects so defined may be combined with any other aspect or aspects unless specifically stated otherwise. In particular, any feature considered to be preferred or advantageous may be combined with one or more other features which are considered to be preferred or advantageous.
本公开中出现的“第一”、“第二”等用语仅是为了方便描述,以区分具有相同名称的不同组成部件,并不表示先后或主次关系。Terms such as "first" and "second" appearing in the present disclosure are only for convenience of description to distinguish different components with the same name, and do not indicate a sequence or a primary and secondary relationship.
在本公开的描述中,需要理解的是,术语“内”、“外”、“上”和“下”等指示的方位或位置关系为基于壳体或流道等为基准进行定义,仅是为了便于描述本公开,而不是指示或暗示所指的装置必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开保护范围的限制。In the description of the present disclosure, it should be understood that the orientations or positional relationships indicated by the terms "inner", "outer", "upper" and "lower" are defined based on the housing or the flow channel, etc., and only In order to facilitate the description of the present disclosure, it does not indicate or imply that the referred device must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the protection scope of the present disclosure.
本公开提供了一种储气装置,如图1和图2所示,包括壳体1和换热器2。壳体1上设有第一开口11、第二开口12和第三开口13,第一开口11位于壳体1的靠近底面的区域,用于通入第一温度的气液混合态的第一冷媒;第二开口12位于壳体1的底部区域,用于供从第一冷媒分离出的液态冷媒流出;第三开口13位于壳体1的顶部区域,用于供从第一冷媒分离出的气态冷媒流出。The present disclosure provides a gas storage device, as shown in FIG. 1 and FIG. 2 , including a
换热器2位于壳体1内且安装于壳体1的侧壁,换热器2具有第一流道21和与第一流道21连通的第四开口24和第五开口25,第四开口24用于向第一流道21通入第二温度的第二冷媒,以与流经换热器2的第一冷媒热交换,第五开口25用于供换热后的第二冷媒流出,第二温度高于第一温度。The
其中,壳体1可以为柱形结构,例如圆柱形或棱柱形结构。壳体1的顶部可呈从下至上渐缩的结构,第三开口13设在中心最顶部位置,例如,壳体1呈圆柱形,壳体1顶部可呈拱形结构,有利于引导经过换热器2的气态冷媒向中间区域汇聚,以便更顺畅地从第三开口13流出。Wherein, the
具体地,如图1所示,储液装置的第一区域A位于液态冷媒的上方且位于换热器2的下方,第一区域A内的工质为第一温度的气液混合态的第一冷媒;第二区域B位于壳体1的底部区域,第二区域B内的工质为从第一冷媒分离出的液态冷媒,第二区域B可称为液态冷媒区;第三区域C位于换热器2的上方和壳体1的顶部之间,第三区域C内的工质为纯净的气态冷媒且第三区域C内工质的含液率低于第一区域A内工质的含液率,第三区域C可称为气态冷媒区;第四区域D即换热器2的第一流道21,第四区域D内的工质为第二温度的第二冷媒,可选地,第二冷媒可以是任意相态,例如液态。Specifically, as shown in FIG. 1, the first area A of the liquid storage device is located above the liquid refrigerant and below the
具体地,气液混合态的第一冷媒通过第一开口11进入壳体1的瞬间会有一部分吸热变成气态,另一部分放热变成液态,在重力作用下,液态冷媒下沉到壳体1底部的液态冷媒区B,气态冷媒上浮,在气态冷媒上浮到气态冷媒区C的过程中,换热器2对气态冷媒进行加热,气态冷媒中的漂浮小液珠吸热达到过热状态全部气化为气态冷媒,从而降低气态冷媒的含液率。Specifically, when the first refrigerant in a gas-liquid mixed state enters the
具体地,换热器2的作用是通过更高温度的第二冷媒对从第一冷媒中直接分离出的气态冷媒进行过热加热,使得气态冷媒中的漂浮小液珠加热至过热气化状态,从而通过第三开口13向后续设备输出纯净的冷媒气体,以提高后续设备运行的稳定性。可选地,换热器2可为管式换热器或板式换热器等任意结构形式。可选地,换热器2可以沿水平面设置,也可与水平面成一定角度设置。为了使进入壳体1内的气体均能够经过换热器2进行换热,换热器2覆盖壳体1垂直于高度方向的整个横截面。Specifically, the function of the
该实施例的储气装置通过重力分离和过热气化相结合的方式,能够从气液混合态冷媒中分离出纯净的气态冷媒,有效分离和消除供气中的冷媒小液珠,降低从气液混合态冷媒中分离出的气态冷媒的含液率,向后续设备提供纯净的冷媒气体,以提高后续设备及系统运行的稳定性。The gas storage device of this embodiment can separate the pure gaseous refrigerant from the gas-liquid mixed state refrigerant through the combination of gravity separation and superheated gasification, effectively separate and eliminate the small refrigerant liquid droplets in the gas supply, and reduce The liquid content of the gaseous refrigerant separated from the liquid mixed state refrigerant can provide pure refrigerant gas to the follow-up equipment to improve the stability of the follow-up equipment and system operation.
在一些实施例中,如图1所示,换热器2设在壳体1靠近顶部的区域。In some embodiments, as shown in FIG. 1 , the
该实施例通过将换热器2设在壳体1靠近顶部的区域,能够充分利用壳体1内的换热器2下方的空间在重力作用下进行气液分离,从而提高气液分离效果,进一步降低气态冷媒的含液率,而且在到达壳体1顶部区域时,气态冷媒中所含的液滴较少,可降低对第二冷媒温度的要求。In this embodiment, by setting the
在一些实施例中,如图1所示,第一开口11位于壳体1的侧壁上且与壳体1的底面间隔设置,第二开口12设在壳体1的底面上,第三开口13位于储气罐的顶面上。In some embodiments, as shown in FIG. 1 , the
具体地,第一开口11与壳体1的底面间隔设置,能够避免从第一冷媒分离出的液态冷媒通过第一开口11回流,从而避免气液混合态冷媒与液态冷媒更大面积的接触,有利于提高气液混合态冷媒的气液分离效率,并优化气液分离效果。Specifically, the
具体地,第二开口12设在壳体1的底面上,能够将从第一冷媒分离出的液态冷媒及时通过第二开口12流出,即使在分离出的液态冷媒量较少的情况下也能顺畅地流出,从而避免液态冷媒的过量堆积降低气液混合态冷媒的气液分离效率。Specifically, the
同样的,第三开口13设在壳体1的顶面上,能够将从第一冷媒分离出的气态冷媒及时通过第三开口13流出,从而避免气态冷媒的过量堆积降低气液混合态冷媒的气液分离效率。Similarly, the
该实施例通过优化第一开口11、第二开口12和第三开口13相对于壳体1的位置,能够提高气液混合态冷媒的气液分离效率,降低分离出的气态冷媒的含液率,提高分离出的气态冷媒的纯净度。In this embodiment, by optimizing the positions of the
在一些实施例中,如图1所示,储气装置还包括:分液挡板3,位于壳体1内,且在储气装置的高度方向上位于换热器2与第一开口11之间,被配置为分离第一冷媒中的液态冷媒。In some embodiments, as shown in Figure 1, the gas storage device further includes: a
具体地,如图1所示,储液装置的第一区域A位于液态冷媒的上方且位于分液挡板3的下方,第一区域A内的工质为第一温度的气液混合态的第一冷媒;第二区域B位于壳体1的底部区域,第二区域B内的工质为从第一冷媒分离出的液态冷媒,第二区域B也可称为液态冷媒区;第五区域E位于分液挡板3的上方且位于换热器2的下方,第五区域E也可称为第一气态冷媒区,第五区域E内的工质为从第一冷媒分离出的气态冷媒;第三区域C位于换热器2的上方和壳体1的顶部之间,第三区域C也可称为第二气态冷媒区,第三区域C内的工质为纯净的气态冷媒,第三区域C内气态冷媒的含液率低于第五区域E内的气态冷媒;第四区域D即换热器2的第一流道21,第四区域D内的工质为第二温度的第二冷媒,可选地,第二冷媒可以是任意相态,例如液态。Specifically, as shown in Figure 1, the first area A of the liquid storage device is located above the liquid refrigerant and below the
具体地,从气液混合态冷媒中分离出的气态冷媒在上浮过程中不可避免的会夹杂一部分漂浮的冷媒小液珠,在含液率高的气态冷媒上升经过分液挡板3的过程中,绝大部分体积较大的飘浮冷媒小液珠会吸附到分液挡板3上,从气态冷媒中被分离出来。Specifically, the gaseous refrigerant separated from the gas-liquid mixed state refrigerant will inevitably be mixed with some small floating refrigerant droplets during the floating process. , most of the relatively large floating refrigerant small liquid droplets will be adsorbed on the
具体地,分液挡板3在高度方向上位于换热器2与第一开口11之间,气液混合态的第一冷媒的一部分吸热变成气态,气态冷媒在上升过程中先经过分液挡板3,体积较大的飘浮冷媒小液珠会吸附到分液挡板3上,降低气态冷媒的含液率;然后气态冷媒再经过换热器2,换热器2对气态冷媒进行加热,气态冷媒中的漂浮小液珠能吸热达到过热状态全部气化为气态冷媒,从而进一步降低气态冷媒的含液率。Specifically, the
可选地,分液挡板3可以沿水平面设置,也可以与水平面成一定角度设置,例如与水平面成一定角度倾斜向下设置以促进分液挡板上的小液珠下落至液态冷媒区B。可选地,分液挡板3上也可以设置如翅片等扰流结构以进一步促进漂浮冷媒小液珠的分离。Optionally, the
该实施例的分液挡板3能够在气态冷媒的上浮过程中分离出一部分漂浮小液珠,从而提高储气装置的气液分离效果,降低气态冷媒的含液率。The
在一些实施例中,如图1所示,分液挡板3设有多个,多个分液挡板3在高度方向上间隔设置,且相邻两个分液挡板3在水平面内交错设置。In some embodiments, as shown in Figure 1, there are multiple liquid separation baffles 3, and the plurality of liquid separation baffles 3 are arranged at intervals in the height direction, and two adjacent liquid separation baffles 3 are staggered in the horizontal plane set up.
可选地,多个分液挡板3可以水平布置,也可以与水平面成一定角度设置,例如多个分液挡板3均与水平面成一定角度倾斜向下设置。Optionally, the plurality of liquid separation baffles 3 may be arranged horizontally, or arranged at a certain angle to the horizontal plane, for example, the plurality of liquid separation baffles 3 are all inclined downward at a certain angle to the horizontal plane.
该实施例的多个分液挡板3在高度方向上间隔设置,且相邻两个分液挡板3在水平面内交错设置,能够延长气态冷媒在分液挡板3流道内的流程,增加漂浮小液珠吸附在分液挡板3上的概率,提高储气装置的气液分离效果,降低气态冷媒的含液率。The plurality of liquid separation baffles 3 in this embodiment are arranged at intervals in the height direction, and two adjacent liquid separation baffles 3 are arranged alternately in the horizontal plane, which can prolong the flow of the gaseous refrigerant in the flow channel of the liquid separation baffles 3 and increase The probability of floating small liquid droplets being adsorbed on the
在一些实施例中,如图1所示,换热器2为板式结构,且设有在储气装置的高度方向上贯通换热器2的第二流道22,第二流道22供从第一冷媒分离出的气态冷媒通过。In some embodiments, as shown in FIG. 1 , the
可选地,换热器2上分布有多个第二流道22,多个第二流道22可均匀设置。第二流道22可竖直设置以减小气体向上流动的阻力,或者也可倾斜设置。Optionally, a plurality of
具体地,换热器2的外壁与第二流道22的侧壁之间的腔体形成第一流道21,由此形成体积较大的第一流道21,可增加第二冷媒的通过量增加换热效率,而且,第一流道21可在每个第二流道22的整个周向上包围第二流道22能够提高换热均匀性,加速气态冷媒中液滴的汽化。具体地,第二流道22用于连通区域E和区域C,用于供气态冷媒通过并进行换热,使得区域C内气态冷媒的含液率低于区域E内气态冷媒的含液率。Specifically, the cavity between the outer wall of the
该实施例的第二流道22使从第一冷媒分离出的气态冷媒经过换热器2进行换热,使得气态冷媒中的漂浮小液珠被加热至过热气化状态,从而使储气装置向后续设备输出更纯净的冷媒气体,以提高后续设备运行的稳定性。The
在一些实施例中,第二流道22的内壁设有肋片。In some embodiments, ribs are provided on the inner wall of the
该实施例的肋片能够增加第二流道22内的气态冷媒和第一流道21内的第二冷媒之间的换热效率,进一步降低气态冷媒的含液率,以向后续设备提供更纯净的冷媒气体。The fins in this embodiment can increase the heat exchange efficiency between the gaseous refrigerant in the
在一些实施例中,储气装置还包括:In some embodiments, the gas storage device also includes:
电加热器,设在壳体1外的底部区域,被配置为可选择地对壳体1底部的第一冷媒分离出的液态冷媒进行加热。The electric heater is arranged at the bottom area outside the
具体地,电加热器可用于加热壳体1底部的液态冷媒,使液态冷媒蒸发和气化变成气体,提升壳体1内的气态冷媒的压力,以使供气压力满足后续设备所需的要求。可选地,电加热器可在设备或系统启动初期使用。Specifically, the electric heater can be used to heat the liquid refrigerant at the bottom of the
该实施例的电加热器能够在设备或系统启动初期提升壳体1内的气压,增加后续设备启用的流畅性和稳定性。The electric heater in this embodiment can increase the air pressure in the
其次,如图2所示,本公开提供了一种压缩机系统,包括:Secondly, as shown in Figure 2, the present disclosure provides a compressor system, including:
压缩机4,包括气悬浮轴承41;和a
上述实施例的储气装置;The gas storage device of the foregoing embodiments;
其中,第三开口13与气悬浮轴承41的进气路连通,被配置为向气悬浮轴承41提供气态冷媒。Wherein, the
具体地,压缩机4为气悬浮压缩机。具体地,从第三开口13流出的第一冷媒分离出的气态冷媒被供给至压缩机4的气悬浮轴承。更具体地,储气装置的换热器2的作用是通过更高温度的第二冷媒对从第一冷媒中直接分离出的气态冷媒进行过热加热,使得气态冷媒中的漂浮小液珠加热至过热气化状态,从而通过第三开口13和进气路的连通向气悬浮轴承41输出纯净的冷媒气体,以提高压缩机4运行的稳定性。Specifically, the
可选地,第三开口13可位于壳体1的顶面的最高位置,以将壳体1中的纯净的气态冷媒及时通过第三开口13供气给压缩机4的气悬浮轴承41悬浮使用,从而避免气态冷媒的过量堆积降低气液混合态的第一冷媒的气液分离效率。Optionally, the
该实施例的压缩机系统中的储气装置通过重力分离和过热气化相结合的方式,能够从气液混合态冷媒中分离出纯净的气态冷媒,有效分离和消除供气中的冷媒小液珠,保持气悬浮轴承41的轴承腔的气压稳定性,减少轴承振颤和运转不稳定,提升轴的运行稳定性,提高轴的运行精度,进而能够提高压缩机4和电机的可靠性和稳定性,实现压缩机系统的高效稳定运行。The gas storage device in the compressor system of this embodiment can separate the pure gaseous refrigerant from the gas-liquid mixed state refrigerant through the combination of gravity separation and superheated gasification, and effectively separate and eliminate the refrigerant small liquid in the gas supply. balls to maintain the air pressure stability of the bearing chamber of the air suspension bearing 41, reduce bearing vibration and unstable operation, improve the operation stability of the shaft, improve the operation accuracy of the shaft, and then improve the reliability and stability of the
再次,如图2所示,本公开提供了一种制冷系统,包括:Again, as shown in Figure 2, the present disclosure provides a refrigeration system, including:
上述实施例的压缩机系统;The compressor system of the foregoing embodiments;
蒸发器5,被配置为接收从第二开口12流出的液态冷媒;和The
冷凝器6,被配置为通过第一开口11向壳体1内提供第一温度的气液混合态的第一冷媒。The
具体地,冷凝器6壳管内部的冷媒是分层的,气液混合态的第一冷媒可从气液混合态对应高度位置取出,例如冷凝器6的中下部。Specifically, the refrigerant inside the shell tube of the
可选地,第一开口11可位于壳体1的中下部,距离壳体1的底面有一定距离,以从冷凝器6引入气液混合态的第一冷媒,能够避免从第一冷媒分离出的液态冷媒通过第一开口11回流至冷凝器6,能够提高气液混合态冷媒的气液分离效率,从而提高制冷系统的稳定性和运行效率。Optionally, the
可选地,第二开口12可位于壳体1的底面的最低位置,能够将从第一冷媒分离出的液态冷媒及时通过第二开口12引回至蒸发器5中继续参与制冷循环,从而避免液态冷媒的过量堆积降低气液混合态冷媒的气液分离效率,进一步提高制冷系统的稳定性。Optionally, the
具体地,冷凝器6向储气装置提供第一温度的气液混合态的第一冷媒,在储气装置内通过重力完成气液分离后,换热器2对从第一冷媒中分离出气态冷媒进行过热加热,使得气态冷媒中的漂浮小液珠加热至过热气化状态,从而通过第三开口13向压缩机4的气悬浮轴承41输出纯净的冷媒气体;而从第一冷媒中分离出的液态冷媒则通过第二开口12流至蒸发器5,继续参与制冷循环。Specifically, the
该实施例的制冷系统,通过冷凝器6向储气装置提供第一冷媒,通过蒸发器5接收从第二开口12流出的液态冷媒,能够充分利用制冷系统中的冷媒工质,无需设置额外的供气源,能够有效提高制冷系统的稳定性。In the refrigeration system of this embodiment, the first refrigerant is provided to the gas storage device through the
在一些实施例中,如图2所示,冷凝器6还被配置为通过第四开口24向换热器2提供第二温度的第二冷媒。In some embodiments, as shown in FIG. 2 , the
具体地,冷凝器6壳管内部的冷媒是分层的,第二冷媒可为高温高压的液态冷媒,液态的第二冷媒可从冷凝器6内液态冷媒对应高度位置取出,例如冷凝器6的中下部。Specifically, the refrigerant inside the shell and tube of the
具体地,第四开口属于换热器2的进口端,可以将冷凝器6中的第二冷媒引入换热器2中与含液率高的气态冷媒进行换热,在满足换热需求的同时,无需额外消耗电能,能够节省能耗并提高经济性。Specifically, the fourth opening belongs to the inlet end of the
该实施例的制冷系统通过冷凝器6向换热器2提供第二温度的第二冷媒,既能够满足对从第一冷媒直接分离出的气态冷媒进行过热加热要求,又能够节省能耗并提高经济性。The refrigeration system of this embodiment provides the second refrigerant of the second temperature to the
在一些实施例中,如图2所示,制冷系统还包括:闪发器7,被配置为接收从第五开口25流出的第二冷媒。In some embodiments, as shown in FIG. 2 , the refrigeration system further includes: a
具体地,第五开口25属于换热器2的出口端,可以将换热后的温度降低的第二冷媒引向闪发器7进行一级节流闪发,提高制冷系统的能效。更具体地,壳体1内的液态小液珠变成气态需要吸热,在换热过程中能够吸收换热器2中的第二冷媒的热量,使换热器2中的高温高压液体得到很好的降温。Specifically, the
该实施例的制冷系统通过将换热器2出口的第二冷媒引向闪发器7,既能够在满足对从气态冷媒进行过热加热的同时节省能耗,还能充分利用气态冷媒对换热器2内的第二冷媒进行降温,从而提高制冷系统的能效和稳定性。The refrigerating system of this embodiment guides the second refrigerant at the outlet of the
在一些实施例中,如图2所示,闪发器7被配置为接收从气悬浮轴承41流出的气态冷媒。In some embodiments, as shown in FIG. 2 , the
该实施例中从气悬浮轴承41流出的气态冷媒流向闪发器7进行节流闪发,能够提高制冷系统的能效和稳定性。In this embodiment, the gaseous refrigerant flowing out from the air suspension bearing 41 flows to the
在一些具体地实施例中,如图1和图2所示,制冷系统包括储气装置、压缩机4、蒸发器5、冷凝器6、闪发器7和节流元件8,储气装置包括壳体1、换热器2和分液挡板3,压缩机4包括气悬浮轴承41,闪发器7的进口支路上设有第一节流孔板81,出口支路上设有第二节流孔板82。In some specific embodiments, as shown in Figure 1 and Figure 2, the refrigeration system includes a gas storage device, a
具体地,第一节流孔板81设有三个,一个位于冷凝器6和闪发器7的连接通路上,一个位于第五开口25和闪发器7的连接通路上,一个位于气悬浮轴承41和闪发器7的连接通路上;第二节流孔板82位于闪发器7和蒸发器5的连接通路上,从闪发器7流出的冷媒可经二次节流流入蒸发器5以提高系统能效。Specifically, there are three first
具体地,制冷系统包括供气通路P1、回气通路P2和补气通路P3,其中,供气通路P1被配置为通过第三开口13向气悬浮轴承41提供纯净的气态冷媒;回气通路P2被配置使闪发器接收为从气悬浮轴承41流出的气态冷媒;补气通路P3被配置为使闪发器7向压缩机4的一级压缩机和二级压缩机之间补气,提高二级压缩机的压缩效率,进而可以提高压缩机4的整体压缩效率,从而提高制冷系统的整体能效。Specifically, the refrigeration system includes an air supply passage P1, a return air passage P2, and a supplementary air passage P3, wherein the air supply passage P1 is configured to provide pure gaseous refrigerant to the air suspension bearing 41 through the
更具体地,在该制冷系统中,第一开口11温度约55℃左右;第二开口12温度约45℃左右;第三开口13温度约53~55℃左右;第四开口24温度约65~68℃左右;第五开口25温度约62~65℃左右。More specifically, in this refrigeration system, the temperature of the
具体地,该实施例的制冷系统中的部分工作流程如下:Specifically, part of the workflow in the refrigeration system of this embodiment is as follows:
冷凝器6引入的气液混合态的第一冷媒从第一开口11进入壳体1中;刚进入储液装置的瞬间,气液混合态的第一冷媒中的一部分会吸热成气态,另一部分放热变成液态,在重力作用下,液态冷媒下沉到壳体1底部的液态冷媒区B,通过第二开口12将液态冷媒引回蒸发器5中继续参与制冷循环;气态冷媒上浮,气态冷媒在上浮过程中不可避免的夹杂漂浮冷媒小液珠,当其上升经过分液挡板3时,绝大部分体积较大的飘浮冷媒小液珠会吸附到分液挡板中,被分离出来;可能还存在部分体积较小的漂浮小液珠随气态冷媒一起上升到第一气态冷媒区E,这时漂浮小液珠随气态冷媒继续上升经过换热器2的第二流道22,在经过第一流道21的过程中,换热器2会对漂浮小液珠和气态冷媒一同进行过热加热换热,使得漂浮小液珠吸热达到过热状态相变全部气化成气态冷媒,从而降低气态冷媒的含液率,使得第二气态冷媒区C中为纯净气态冷媒,最后气态冷媒从第三开口13供气给压缩机4的气悬浮轴承41。The first refrigerant in the gas-liquid mixture introduced by the
该实施例中经过储气装置分离后的气态冷媒,因为没有了各种冷媒小液珠的存在,当气态冷媒被供应到气悬浮轴承41中时,不会引起局部气压爆振,没有局部气压爆振也就不会引起轴承腔内气压不稳定,进而避免了轴承振颤导致的运转不稳定和精度低,能够有效延长轴承自身寿命和提高了轴的运行精度和稳定性,进而提高制冷系统的稳定性和工作效率。In this embodiment, the gaseous refrigerant separated by the gas storage device does not cause local air pressure detonation when the gaseous refrigerant is supplied to the air suspension bearing 41 because there are no small liquid droplets of various refrigerants. Knocking will not cause unstable air pressure in the bearing cavity, thereby avoiding unstable operation and low precision caused by bearing vibration, which can effectively prolong the life of the bearing itself and improve the running accuracy and stability of the shaft, thereby improving the refrigeration system. stability and work efficiency.
具体地,冷凝器6引入的高温高压的液态第二冷媒通过第四开口24进入换热器2的第一流道21,随着壳体1中气态冷媒掺杂着漂浮冷媒小液珠通过换热器2的第二流道22,两种工质之间进行热交换,换热器2对漂浮小液珠和气态冷媒一同进行过热加热,第一流道21内的第二冷媒温度降低并通过第五开口25流向闪发器7进行一级节流闪发,进而继续参与制冷循环,其中,第二冷媒在流向闪发器7的过程中经过第一节流孔板81。具体地,气悬浮轴承41中流出的气态冷媒也经过第一节流孔板81流向闪发器7进行节流闪发以提高系统能效。Specifically, the high-temperature and high-pressure liquid second refrigerant introduced by the
该实施例的气液混合态的第一冷媒取自冷凝器6,无需设置额外供气源,能够在节约成本的同时提高制冷系统的稳定性;该实施例的换热器2中的高温高压的第二冷媒取自冷凝器6,能够在满足换热需求的同时节省能耗。The first refrigerant in the gas-liquid mixed state of this embodiment is taken from the
该实施例中降温后的第二冷媒经第五开口25流向闪发器7进行节流闪发,气悬浮轴承41中流出的气态冷媒流向闪发器7进行闪发,壳体1内的液态冷媒经第二开口12流向蒸发器,从储气装置流出的三条通路均能使冷媒继续参与制冷循环,进而提高制冷系统的能效和稳定性。In this embodiment, the cooled second refrigerant flows to the
另外,本公开还提供了一种空调装置,包括上述实施例的储气装置,或者上述实施例的压缩机系统,或者上述实施例的制冷系统。In addition, the present disclosure also provides an air conditioner, including the gas storage device of the above embodiment, or the compressor system of the above embodiment, or the refrigeration system of the above embodiment.
该实施例的空调装置利用储气装置通过重力分离和过热气化等相结合的方式,能够从气液混合态冷媒中分离出纯净的气态冷媒,有效分离和消除供气中的冷媒小液珠,降低从气液混合态冷媒中分离出的气态冷媒的含液率,向后续设备(例如气悬浮轴承41等)提供纯净的冷媒气体,能够提高后续设备运行的稳定性,进而提高空调装置的运行稳定性和整机能效。The air conditioner of this embodiment can separate the pure gaseous refrigerant from the gas-liquid mixed state refrigerant by using the gas storage device through the combination of gravity separation and superheated gasification, effectively separating and eliminating the small liquid droplets of the refrigerant in the air supply , reduce the liquid content of the gaseous refrigerant separated from the gas-liquid mixed state refrigerant, and provide pure refrigerant gas to the follow-up equipment (such as air suspension bearing 41, etc.), which can improve the stability of the follow-up equipment operation, and then improve the performance of the air conditioner Operational stability and overall energy efficiency.
另外,本公开还提供了一种基于上述实施例的制冷系统的控制方法,储气装置还包括设在壳体1外底部的电加热器,控制方法包括:In addition, the present disclosure also provides a control method of the refrigeration system based on the above-mentioned embodiments, the gas storage device further includes an electric heater arranged at the outer bottom of the
在压缩机4启动前开启电加热器,使电加热器加热液态冷媒以增加气态冷媒的压力;Turn on the electric heater before the
在气态冷媒的压力达到第一预设压力的情况下,启动压缩机4;When the pressure of the gaseous refrigerant reaches the first preset pressure, start the
在冷凝器6的压力增加到第二预设压力的情况下,关闭电加热器;When the pressure of the
其中,第二预设压力大于第一预设压力。Wherein, the second preset pressure is greater than the first preset pressure.
具体地,第一预设压力是满足气悬浮轴承41工作需求的压力,第二预设压力是冷凝器6正常工作时所应具有的压力。Specifically, the first preset pressure is the pressure that meets the working requirements of the
具体地,控制方法中电加热器只在开机启动时开启,因为机组未启动时,冷凝器6内没有高压,储气装置内也没有高压气态冷媒,无法供气给气悬浮轴承41,轴承无法悬浮压缩机4就无法启动转动,导致无法建立制冷循环。Specifically, in the control method, the electric heater is only turned on when the unit is started, because when the unit is not started, there is no high pressure in the
具体地,通过在储气装置底部设置电加热器,能够用于在压缩机4启动前加热壳体1底部的第二区域B内的液态冷媒,使液态冷媒蒸发和气化变成气态冷媒,提升壳体1内第三区域C的气压至第一预设压力,以使供气压力满足气悬浮轴承41的工作需求,压缩机4启动转动,待冷凝器6建立起正常工作压力,即第二预设压力,从储气装置的第三开口13流出的纯净的气态冷媒的压力足以支撑气悬浮轴承41,此时关闭电加热器,并且在后续整机运行过程中无需再次开启电加热器。Specifically, by arranging an electric heater at the bottom of the gas storage device, it can be used to heat the liquid refrigerant in the second area B at the bottom of the
该实施例的控制方法能够在制冷系统启动初期利用储气装置底部的液态冷媒快速提升气态冷媒的压力,以使供气压力满足气悬浮轴承41的工作需求,无需额外供气源或设备,能够提高压缩机系统启用的流畅性和稳定性,进而增加制冷系统运行的稳定性。The control method of this embodiment can use the liquid refrigerant at the bottom of the gas storage device to quickly increase the pressure of the gas refrigerant at the initial start-up of the refrigeration system, so that the gas supply pressure can meet the working requirements of the air suspension bearing 41, without additional gas supply sources or equipment, and can Improve the smoothness and stability of the compressor system, and then increase the stability of the refrigeration system.
以上对本公开所提供的一种储气装置、压缩机系统、制冷系统及空调机组进行了详细介绍。本文中应用了具体的实施例对本公开的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本公开的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开原理的前提下,还可以对本公开进行若干改进和修饰,这些改进和修饰也落入本公开权利要求的保护范围内。A gas storage device, a compressor system, a refrigeration system and an air-conditioning unit provided in the present disclosure have been introduced in detail above. The principles and implementation modes of the present disclosure are explained by using specific embodiments herein, and the descriptions of the above embodiments are only used to help understand the methods and core ideas of the present disclosure. It should be pointed out that those skilled in the art can make several improvements and modifications to the present disclosure without departing from the principles of the present disclosure, and these improvements and modifications also fall within the protection scope of the claims of the present disclosure.
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| CN115615062B (en) * | 2022-09-09 | 2025-08-05 | 珠海格力电器股份有限公司 | Gas storage device, compressor system, refrigeration system and control method |
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