CN218083845U - Rotating disc type injection molding machine with pressure maintaining function - Google Patents
Rotating disc type injection molding machine with pressure maintaining function Download PDFInfo
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- CN218083845U CN218083845U CN202222228740.3U CN202222228740U CN218083845U CN 218083845 U CN218083845 U CN 218083845U CN 202222228740 U CN202222228740 U CN 202222228740U CN 218083845 U CN218083845 U CN 218083845U
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Abstract
本实用新型涉及一种带保压功能的转盘式注塑机,包含工作台、位于工作台上方呈回字形的固定架、四根竖直设置用于连接工作台和固定架的导柱、分别套设在四根导柱上的上模板、设置在上模板中部且底部穿过上模板的注射机构、两个竖直设置在固定架上且位于注射机构两侧的子母缸、设置在工作台上且位于上模板下方的转盘机构;所述子母油缸用于驱动上模板升降,同时具有合模保压功能;本实用新型由于子母油缸既能驱动上模板升降,同时具有合模保压功能,与现有技术相比,不仅结构简单紧凑,且大大降低了生产成本。
The utility model relates to a turntable injection molding machine with a pressure maintaining function, which comprises a workbench, a back-shaped fixing frame located above the workbench, four vertically arranged guide columns for connecting the workbench and the fixing frame, and sets of The upper template set on the four guide columns, the injection mechanism set in the middle of the upper template and the bottom passes through the upper template, two master cylinders vertically arranged on the fixed frame and located on both sides of the injection mechanism, set on the workbench The turntable mechanism on the top and below the upper template; the master and master oil cylinders are used to drive the upper template to rise and fall, and at the same time have the function of clamping and maintaining pressure; in the utility model, the master and master oil cylinders can not only drive the upper and lower templates, but also have the function of clamping and maintaining pressure. Compared with the prior art, the utility model not only has a simple and compact structure, but also greatly reduces the production cost.
Description
技术领域technical field
本实用新型涉及注塑领域,特指一种带保压功能的转盘式注塑机。The utility model relates to the field of injection molding, in particular to a rotary disc type injection molding machine with a pressure maintaining function.
背景技术Background technique
注塑成型机是本领域中众所周知的,用于将热塑性塑料或热固性塑料利用塑料成型模具制成塑料制品。注塑成型机的优点在于能一次成型出外形复杂、尺寸精确或带有嵌件的塑料制品,生产率高且易于实现自动化。Injection molding machines are well known in the art for forming thermoplastic or thermosetting plastics into plastic articles using plastic forming molds. The advantage of the injection molding machine is that it can mold plastic products with complex shapes, precise dimensions or inserts at one time, with high productivity and easy automation.
如本公司之前申请的专利号为201921563443.6公开的一种具有锁模功能的转盘式注塑机,包括两个竖直设置在固定架上且呈对角放置用于驱动上模板上下滑动的合模油缸、位于注射机构两侧的锁模机构;每个所述锁模机构均包括设置在固定架底部且位于两根合模导柱之间的增压油缸、上端与增压油缸输出端连接且下端竖直穿过上模板的抱闸杆、设置在上模板上端用于夹紧或松开抱闸杆的抱闸机构;工作时:先通过合模油缸驱动上模板向下运动,直到上模和下模合模,再通过抱闸机构夹紧抱闸杆实现锁模;现有技术虽然具有锁模功能,但合模油缸和锁模机构是独立的,不仅导致整体较大,对设备安装空间有较高的要求,且结构复杂,增加了生产成本。For example, the patent No. 201921563443.6 previously applied by our company discloses a turntable injection molding machine with mold locking function, which includes two mold clamping cylinders vertically arranged on the fixed frame and placed diagonally to drive the upper template to slide up and down 1. Clamping mechanisms located on both sides of the injection mechanism; each of the clamping mechanisms includes a booster cylinder arranged at the bottom of the fixed frame and between two clamping guide posts, the upper end is connected to the output end of the booster cylinder and the lower end Vertically pass through the brake lever of the upper template, and be arranged on the upper end of the upper template for clamping or loosening the brake lever; when working: first drive the upper template to move downward through the mold clamping cylinder until the upper mold and The lower mold is closed, and then the brake lever is clamped by the brake mechanism to realize mold locking; although the existing technology has the mold locking function, the mold clamping cylinder and the mold locking mechanism are independent, which not only leads to a larger overall size, but also affects the installation space of the equipment. There are higher requirements, and the structure is complicated, which increases the production cost.
实用新型内容Utility model content
本实用新型目的是为了克服现有技术的不足而提供一种带保压功能的转盘式注塑机。The purpose of the utility model is to provide a turntable injection molding machine with pressure maintaining function in order to overcome the deficiencies of the prior art.
为达到上述目的,本实用新型采用的技术方案是:一种带保压功能的转盘式注塑机,包含工作台、位于工作台上方呈回字形的固定架、四根竖直设置用于连接工作台和固定架的导柱、分别套设在四根导柱上的上模板、设置在上模板中部且底部穿过上模板的注射机构、两个竖直设置在固定架上且位于注射机构两侧的子母缸、设置在工作台上且位于上模板下方的转盘机构;所述子母油缸用于驱动上模板升降,同时具有合模保压功能。In order to achieve the above purpose, the technical solution adopted by the utility model is: a turntable injection molding machine with pressure maintaining function, including a workbench, a back-shaped fixing frame located above the workbench, four vertically arranged for connecting work The guide pillars of the table and the fixed frame, the upper template set on the four guide pillars respectively, the injection mechanism set in the middle of the upper template and the bottom passes through the upper template, two vertically arranged on the fixed frame and located on both sides of the injection mechanism. The sub-master cylinder on the side, the turntable mechanism set on the workbench and located under the upper template; the sub-master cylinder is used to drive the upper template to lift, and has the function of mold clamping and pressure maintenance.
优选的,所述子母油缸包括竖直设置在固定架上的母缸、竖直设置在母缸内且下端穿过固定架与上模板连接的子缸、竖直设置在母缸内且下端伸入子缸内的活塞杆;Preferably, the sub-master oil cylinder includes a master cylinder vertically arranged on the fixed frame, a sub-cylinder vertically arranged in the mother cylinder and connected to the upper template through the fixed frame at the lower end, vertically arranged in the mother cylinder with the lower end The piston rod extending into the sub-cylinder;
所述子缸的顶部设置有母缸活塞,将母缸内部形成高压腔和下腔;所述母缸的顶部设置有与高压腔连通的高压进油口,底部设置有与下腔连接的气孔;The top of the sub-cylinder is provided with a master cylinder piston, which forms a high-pressure chamber and a lower chamber inside the master cylinder; the top of the master cylinder is provided with a high-pressure oil inlet connected to the high-pressure chamber, and the bottom is provided with an air hole connected to the lower chamber ;
所述活塞杆的底部设置有子缸活塞,将子缸内部形成开模腔和合模腔;所述活塞杆的顶部分别设置有与开模腔连通的第一油路和与合模腔连通的第二油路。The bottom of the piston rod is provided with a sub-cylinder piston, forming a mold opening cavity and a mold clamping cavity inside the sub cylinder; Second oil circuit.
优选的,所述高压进油口与满油阀连接。Preferably, the high-pressure oil inlet is connected to the full oil valve.
优选的,所述转盘机构包括竖直设置在工作台上的支撑轴、设置在工作台上方且中部套设在支撑轴上的转盘、设置在工作台内用于将下模内产品顶出的顶出机构、用于固定转盘的定位机构、用于驱动转盘转动的驱动机构;所述支撑轴上在转盘与工作台之间套设有推力轴承;所述转盘与支撑轴之间还套设有向心轴承。Preferably, the turntable mechanism includes a support shaft vertically arranged on the workbench, a turntable arranged above the workbench with the middle part sleeved on the support shaft, and a device arranged in the workbench for ejecting the product in the lower mold. The ejector mechanism, the positioning mechanism for fixing the turntable, and the driving mechanism for driving the turntable to rotate; the support shaft is provided with a thrust bearing between the turntable and the worktable; the turntable and the support shaft are also sleeved There are radial bearings.
优选的,所述工作台上在转盘的底部分别设置有多个自润滑铜板。Preferably, a plurality of self-lubricating copper plates are respectively arranged on the bottom of the turntable on the workbench.
优选的,所述转盘的表面设置有环形定位槽;所述工作台上设置有多个伸入环形定位槽内的定位块。Preferably, the surface of the turntable is provided with an annular positioning groove; the worktable is provided with a plurality of positioning blocks extending into the annular positioning groove.
由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:
1、本实用新型由于子母油缸既能驱动上模板升降,同时具有合模保压功能,与现有技术相比,不仅结构简单紧凑,且大大降低了生产成本;1. Compared with the existing technology, the utility model not only has a simple and compact structure, but also greatly reduces the production cost because the master-child cylinder can not only drive the upper template to lift up and down, but also has the function of clamping the mold and maintaining the pressure;
2、本实用新型通过在转盘与工作台之间设置推力轴承,以及在转盘与转盘之间设置向心轴承,能大大减少磨损,提高使用寿命;2. The utility model can greatly reduce wear and improve service life by setting a thrust bearing between the turntable and the worktable, and a centripetal bearing between the turntable and the turntable;
3、本实用新型通过在转盘底部设置多个自润滑铜板,能起到支撑和润滑作用,使得转盘在转动以及合模过程中,更加平稳,防止支撑轴变形。3. In the utility model, a plurality of self-lubricating copper plates are arranged at the bottom of the turntable, which can play a supporting and lubricating role, so that the turntable is more stable during the rotation and mold closing process, and the deformation of the support shaft is prevented.
附图说明Description of drawings
下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
附图1为本实用新型所述的带保压功能的转盘式注塑机的结构示意图;Accompanying
附图2为本实用新型中子母缸的正面剖视图;Accompanying
附图3为本实用新型中子母缸的侧面剖视图;Accompanying
附图4为本实用新型中转盘机构的正面图;Accompanying
附图5为本实用新型中转盘机构的剖视图;Accompanying
附图6为本实用新型中转盘机构的局部图。Accompanying drawing 6 is a partial view of the turntable mechanism in the utility model.
其中:1、工作台;2、固定架;3、导柱;4、上模板;5、注射机构;6、子母缸;61、母缸;611、高压腔;612、下腔;613、高压进油口;614、气孔;62、子缸;621、开模腔;622、合模腔;623、第一油路;624、第二油路;63、活塞杆;64、母缸活塞;65、子缸活塞;66、满油阀;7、转盘机构;71、支撑轴;711、推力轴承;712、向心轴承;72、转盘;73、顶出机构;74、定位机构;75、驱动机构;76、自润滑铜板;77、环形定位槽;78、定位块。Among them: 1. Workbench; 2. Fixed frame; 3. Guide column; 4. Upper template; 5. Injection mechanism; High-pressure oil inlet; 614, air hole; 62, sub-cylinder; 621, mold opening cavity; 622, clamping cavity; 623, first oil circuit; 624, second oil circuit; 63, piston rod; 64, master cylinder piston ; 65, sub-cylinder piston; 66, full oil valve; 7, turntable mechanism; 71, support shaft; 711, thrust bearing; 712, centripetal bearing; 72, turntable; 73, ejection mechanism; 74, positioning mechanism; 75 , driving mechanism; 76, self-lubricating copper plate; 77, annular positioning groove; 78, positioning block.
具体实施方式detailed description
下面结合附图及具体实施例对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
附图1-6为本实用新型所述的带保压功能的转盘式注塑机,包含工作台1、位于工作台1上方呈回字形的固定架2、四根竖直设置用于连接工作台1和固定架2的导柱3、分别套设在四根导柱3上的上模板4、设置在上模板4中部且底部穿过上模板4的注射机构5、两个竖直设置在固定架2上且位于注射机构5两侧的子母缸6、设置在工作台1上且位于上模板4下方的转盘机构7;所述子母油缸用于驱动上模板4升降,同时具有合模保压功能。Accompanying drawing 1-6 is the turntable type injection molding machine with pressure maintaining function described in the present utility model, comprises
工作前,先在上模板4底部安装一个上模,然后在转盘机构7上分别安装两个下模,当一个下模在注塑时,另一个下模可取出产品,提高生产效率;Before work, first install an upper mold on the bottom of the
工作时:两个子母缸6驱动上模板4下降向下运动,直到上模和下模贴合,然后开启保压功能,提高注塑质量。When working: the two master cylinders 6 drive the
进一步,所述子母油缸包括竖直设置在固定架2上的母缸61、竖直设置在母缸61内且下端穿过固定架2与上模板4连接的子缸62、竖直设置在母缸61内且下端伸入子缸62内的活塞杆63;Further, the sub-master oil cylinder includes a
所述子缸62的顶部设置有母缸活塞64,将母缸61内部形成高压腔611和下腔612;所述母缸61的顶部设置有与高压腔611连通的高压进油口613,底部设置有与下腔612连接的气孔614;The top of the
所述活塞杆63的底部设置有子缸活塞65,将子缸62内部形成开模腔621和合模腔622;所述开模腔621设置在合模腔622的上方;所述活塞杆63的顶部分别设置有与开模腔621连通的第一油路623和与合模腔622连通的第二油路624。The bottom of the
合模时:先通过第二油路624往合模腔622内输入液压油,驱动子缸62带动上模板4下降,直到上模和下模贴合;同时通过高压进油口613往高压腔611内输入高压油,完成锁模动作;When closing the mold: first input hydraulic oil into the
开模时:通过第一油路623往开模腔621内输入液压油,驱动子缸62带动上模板4上升,此时高压腔611和合模腔622内的油回流到油箱,实现开模。When opening the mold: input hydraulic oil into the
进一步,所述高压进油口613与满油阀66连接,便于快速提供高压油。Further, the high-
进一步,所述转盘机构7包括竖直设置在工作台1上的支撑轴71、设置在工作台1上方且中部套设在支撑轴71上的转盘72、设置在工作台1内用于将下模内产品顶出的顶出机构73、用于固定转盘72的定位机构74、用于驱动转盘72转动的驱动机构75;所述支撑轴71上在转盘72与工作台1之间套设有推力轴承711;所述转盘72与支撑轴71之间还套设有向心轴承712;本实用新型通过在转盘与工作台1之间设置推力轴承711,以及在转盘与转盘之间设置向心轴承712,能大大减少磨损,提高使用寿命,其中顶出机构73、定位机构74和驱动机构75为现有技术,故不再对其结构进行详细叙述。Further, the
进一步,所述工作台1上在转盘的底部分别设置有多个自润滑铜板76,能起到支撑和润滑作用,使得转盘在转动以及合模过程中更加平稳,防止支撑轴71变形。Further, a plurality of self-lubricating
进一步,所述转盘的表面设置有环形定位槽77;所述工作台1上设置有多个伸入环形定位槽77内的定位块78,能起到定位作用,防止转盘转动过程中边缘发生跳动,进一步提高转盘的平稳性。Further, the surface of the turntable is provided with an
以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。The above are only specific application examples of the utility model, and do not constitute any limitation to the protection scope of the utility model. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP4635708A3 (en) * | 2024-04-19 | 2025-12-10 | The Japan Steel Works, Ltd. | Vertical mold clamping apparatus, vertical injection molding machine, and maintenance method of vertical mold clamping apparatus |
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| EP4635708A3 (en) * | 2024-04-19 | 2025-12-10 | The Japan Steel Works, Ltd. | Vertical mold clamping apparatus, vertical injection molding machine, and maintenance method of vertical mold clamping apparatus |
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