CN218047921U - A reaction kettle for the production of thickeners - Google Patents
A reaction kettle for the production of thickeners Download PDFInfo
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Abstract
本实用新型公开了一种用于生产增稠剂的反应釜,属于生产增稠剂的反应釜领域。一种用于生产增稠剂的反应釜,包括:反应釜体;设置在所述反应釜体上部的电机,所述电机下部固定连接有搅拌杆;固定在所述搅拌杆上的螺旋叶和刮板,所述螺旋叶和刮板位于所述反应釜体内部;设置在所述反应釜体内部的转动杆,所述转动杆底部固定连接有喷液球;本实用新型通过设置反应釜体、电机、搅拌杆、刮板使得残留在反应釜体内壁的反应溶液通过刮板可以进行刮除、减少残留,使得后续清洗工作更加快捷,同时设置转动杆、抽液管、出液管、喷液球、转动叶片、抽液泵、清洗液可以对反应釜体内壁及搅拌装置进行360°旋转高压清洗,操作方便,提高了清洗效率。
The utility model discloses a reactor for producing a thickener, which belongs to the field of reactors for producing a thickener. A reaction kettle for producing a thickener, comprising: a reaction kettle body; a motor arranged on the upper part of the reaction kettle body, and a stirring rod is fixedly connected to the lower part of the motor; a helical blade fixed on the stirring rod and The scraper, the spiral blade and the scraper are located inside the reactor body; the rotating rod arranged inside the reactor body, the bottom of the rotating rod is fixedly connected with a liquid spray ball; , a motor, a stirring rod, and a scraper make the reaction solution remaining on the inner wall of the reaction kettle scraped off by the scraper to reduce the residue, making the follow-up cleaning work faster. Liquid balls, rotating blades, liquid suction pumps, and cleaning liquid can perform 360°rotation high-pressure cleaning on the inner wall of the reactor and the stirring device, which is easy to operate and improves cleaning efficiency.
Description
技术领域technical field
本实用新型涉及生产增稠剂的反应釜技术领域,尤其涉及一种用于生产增稠剂的反应釜。The utility model relates to the technical field of a reactor for producing a thickener, in particular to a reactor for producing a thickener.
背景技术Background technique
反应釜作为常用的物理或化学反应的容器广泛应用于石油、化工、橡胶、农药、染料、医药、食品。在反应釜的使用过程中,需要对釜体内的材料进行充分搅拌,使其混合均匀,实现反应彻底的目的。As a common physical or chemical reaction container, the reactor is widely used in petroleum, chemical industry, rubber, pesticide, dyestuff, medicine and food. During the use of the reactor, it is necessary to fully stir the materials in the reactor to make them mix evenly and achieve the purpose of complete reaction.
反应釜生产增稠剂时,容易出现物料粘附于釜体内侧壁上的情况,不仅容易导致物料的浪费,而且使后续釜体的清理较为麻烦,现有的反应釜多为一体成型,使用完毕后,需要工人进入釜体内进行清洗,由于反应釜内的物质多具有腐蚀性,影响工人健康,同时,人工清洗的效率低,时间长,也会推迟下一次反应的使用时间,导致生产效率低。When the thickener is produced in the reactor, it is easy for the material to adhere to the inner wall of the reactor body, which not only easily leads to waste of materials, but also makes the subsequent cleaning of the reactor body more troublesome. Most of the existing reactors are formed in one piece. After the completion, workers need to enter the kettle body to clean, because the substances in the reactor are mostly corrosive, which affects the health of workers. At the same time, the efficiency of manual cleaning is low and the time is long, which will also delay the use time of the next reaction, resulting in production efficiency. Low.
实用新型内容Utility model content
本实用新型的目的是为了解决现有的反应釜多为一体成型,使用完毕后,需要工人进入釜体内进行清洗,由于反应釜内的物质多具有腐蚀性,影响工人健康,同时,人工清洗的效率低,时间长,也会推迟下一次反应的使用时间,导致生产效率低的问题,而提出的一种用于生产增稠剂的反应釜。The purpose of this utility model is to solve the problem that most of the existing reactors are integrally formed. After use, workers need to enter the reactor body for cleaning. Since the materials in the reactor are mostly corrosive, the health of the workers is affected. At the same time, manual cleaning The efficiency is low, the time is long, and the use time of the next reaction will be delayed, resulting in the problem of low production efficiency, and a reactor for producing thickeners is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种用于生产增稠剂的反应釜,包括:反应釜体;所述反应釜体上部设置有注液口一;所述反应釜体上固定连接有支架,所述支架上固定有电机,所述电机下部固定连接有搅拌杆;设置在所述反应釜体内部底面的出液孔,所述出液孔底面连接有出液口一;设置在所述反应釜体内部的转动杆,所述转动杆底部固定连接有喷液球,所述喷液球对称设置有两组;固定连接在所述转动杆外侧的腔体,所述腔体位于所述反应釜体顶部,所述腔体内转动连接有转动叶片,所述转动叶片与转动杆固定连接;固定连接在所述腔体端部的抽液管,所述抽液管远离腔体方向上连接有抽液泵,所述抽液泵下部连接有清洗液;固定连接在所述转动杆顶部的转轴;固定连接在所述腔体远离抽液管一端的出液管,所述出液管贯穿转轴至所述转动杆内部与喷液球相连。A reactor for producing a thickener, comprising: a reactor body; a liquid injection port 1 is arranged on the upper part of the reactor body; a bracket is fixedly connected to the reactor body, and a motor is fixed on the bracket, The lower part of the motor is fixedly connected with a stirring rod; the liquid outlet hole is arranged on the inner bottom surface of the reaction kettle body, and the bottom surface of the liquid outlet hole is connected with a liquid outlet one; the rotating rod arranged inside the reaction kettle body, the The bottom of the rotating rod is fixedly connected with a liquid spraying ball, and the liquid spraying balls are symmetrically arranged in two groups; the cavity is fixedly connected to the outside of the rotating rod, and the cavity is located at the top of the reaction kettle body. The rotating blade is connected to the rotating blade, and the rotating blade is fixedly connected to the rotating rod; the liquid suction pipe is fixedly connected to the end of the cavity, and the liquid suction pipe is connected to a liquid suction pump in the direction away from the cavity, and the liquid suction pipe The lower part of the pump is connected with a cleaning liquid; the rotating shaft fixedly connected to the top of the rotating rod; the liquid outlet pipe fixedly connected to the end of the cavity away from the pumping pipe, and the liquid outlet pipe runs through the rotating shaft to the inside of the rotating rod and the nozzle The liquid balls are connected.
为了便于对反应釜体内反应溶液进行充分搅拌,优选地,所述搅拌杆上固定连接有的螺旋叶和刮板,所述螺旋叶和刮板位于所述反应釜体内部,且所述刮板位于所述喷液球下部。In order to fully stir the reaction solution in the reactor body, preferably, the stirring rod is fixedly connected with a spiral blade and a scraper, the spiral blade and the scraper are located inside the reactor body, and the scraper Located at the lower part of the spray ball.
为了便于对反应釜内反应溶液进行反应加热和冷却降温,优选地,所述反应釜体底部设置有液仓,所述液仓位于所述出液口一上部,且所述出液孔贯通至所述液仓底部。In order to facilitate reaction heating and cooling of the reaction solution in the reactor, preferably, a liquid warehouse is provided at the bottom of the reactor body, the liquid warehouse is located at the upper part of the liquid outlet, and the liquid outlet hole penetrates to The bottom of the liquid tank.
为了便于对液仓注入升温液及冷却液,优选地,所述液仓侧边固定连接有注液口二。In order to facilitate the injection of heating liquid and cooling liquid into the liquid chamber, preferably, a second liquid injection port is fixedly connected to the side of the liquid chamber.
为了便于对液仓内液体排出,优选地,所述液仓底部顶连接有出液口二。In order to facilitate the discharge of the liquid in the liquid chamber, preferably, the liquid outlet 2 is connected to the top of the bottom of the liquid chamber.
为了便于观察反应釜体内液位及搅拌反应情况,优选地,所述注液口一上转动连接有玻璃盖。In order to facilitate the observation of the liquid level in the reaction kettle and the stirring reaction, preferably, the liquid injection port is connected with a glass cover by turning on one side.
为了便于及时观测反应釜内体反应温度,优选地,所述反应釜体上部设置有温度计。In order to facilitate timely observation of the reaction temperature in the reactor body, preferably, a thermometer is arranged on the upper part of the reactor body.
为了提高反应釜体的稳定性,优选地,所述液仓底部固定连接有支撑腿,所述支撑腿设置有三组。In order to improve the stability of the reactor body, preferably, the bottom of the liquid tank is fixedly connected with support legs, and there are three sets of support legs.
与现有技术相比,本实用新型提供了一种用于生产增稠剂的反应釜,具备以下有益效果:Compared with the prior art, the utility model provides a reaction kettle for producing a thickener, which has the following beneficial effects:
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型通过设置反应釜体、电机、搅拌杆、螺旋叶、刮板使得残留在反应釜体内壁的反应溶液通过刮板可以进行刮除、减少残留,使得后续清洗工作更加快捷,同时设置转动杆、抽液管、出液管、转轴、喷液球、转动叶片、抽液泵、清洗液可以对反应釜体内壁及搅拌装置进行360°旋转高压清洗,操作方便,提高了清洗效率。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The utility model makes the reaction solution remaining on the inner wall of the reaction kettle by setting the reaction kettle body, the motor, the stirring rod, the spiral blade and the scraper. The scraper can be used to scrape off and reduce residues, making the follow-up cleaning work faster. At the same time, the rotating rod, liquid suction pipe, liquid outlet pipe, rotating shaft, liquid spray ball, rotating blade, liquid suction pump, and cleaning liquid can be installed to clean the reactor. The internal wall and stirring device are 360°rotated for high-pressure cleaning, which is easy to operate and improves cleaning efficiency.
附图说明Description of drawings
图1为本实用新型提出的一种用于生产增稠剂的反应釜的剖面结构示意图;Fig. 1 is a kind of sectional structural representation of the reactor that is used to produce thickener that the utility model proposes;
图2为本实用新型提出的一种用于生产增稠剂的反应釜清洗装置剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of a reactor cleaning device for producing a thickener proposed by the utility model;
图3为本实用新型提出的一种用于生产增稠剂的反应釜底部的结构示意图。Fig. 3 is a schematic structural view of the bottom of a reactor for producing a thickener proposed by the present invention.
图中:1、反应釜体;2、支架;3、电机;4、搅拌杆;5、螺旋叶;6、刮板;7、注液口一;701、玻璃盖;8、出液口一;801、注液口二;802、出液口二;803、出液孔;9、转动杆;901、抽液管;902、腔体;903、出液管;904、转轴;905、喷液球;906、转动叶片;10、抽液泵;11、清洗液;12、温度计;13、液仓;14、支撑腿。In the figure: 1. Reactor body; 2. Bracket; 3. Motor; 4. Stirring rod; 5. Spiral blade; 6. Scraper; 7. Liquid injection port 1; 701, glass cover; ; 801, liquid injection port two; 802, liquid outlet two; 803, liquid outlet hole; 9, rotating rod; 901, liquid suction pipe; 902, cavity; Liquid ball; 906, rotating vane; 10, liquid suction pump; 11, cleaning liquid; 12, thermometer; 13, liquid warehouse; 14, support leg.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
实施例:Example:
参照图1-3,一种用于生产增稠剂的反应釜,包括:反应釜体1;反应釜体1上部设置有注液口一7;反应釜体1上固定连接有支架2,支架2上固定有电机3,电机3下部固定连接有搅拌杆4;设置在反应釜体1内部底面的出液孔803,出液孔803底面连接有出液口一8;设置在反应釜体1内部的转动杆9,转动杆9底部固定连接有喷液球905,喷液球905对称设置有两组;固定连接在转动杆9外侧的腔体902,腔体902位于反应釜体1顶部,腔体902内转动连接有转动叶片906,转动叶片906与转动杆9固定连接;固定连接在腔体902端部的抽液管901,抽液管901远离腔体902方向上连接有抽液泵10,抽液泵10下部连接有清洗液11;固定连接在转动杆9顶部的转轴904;固定连接在腔体902远离抽液管901一端的出液管903,出液管903贯穿转轴904至转动杆9内部与喷液球905相连。Referring to Figures 1-3, a reactor for producing a thickener, comprising: reactor body 1; a liquid injection port 7 is arranged on the upper part of reactor body 1; bracket 2 is fixedly connected to bracket 1, and bracket 2 is fixed with a motor 3, and the lower part of the motor 3 is fixedly connected with a stirring rod 4; the
本实用新型中,在使用前需要提前观察反应釜体1的密闭情况,确保完全密闭无泄漏情况后方可进行生产工作,首先通过反应釜体1上部的注液口一7注入反应溶液至反应釜体1内部,启动电机3带动带动下部的搅拌杆4及螺旋叶5、刮板6一同转动搅拌反应溶液,待搅拌完成后反应完全后打开下部的出液口一8排出反应溶液,需要说明的是刮板6与反应釜体1内壁相贴;待反应溶液排出完全后同时启动电机3与抽液泵10,抽液泵10抽出清洗液11经过抽液管901至腔体902内,由于液体冲击力及转动杆9上部的转轴904的作用,使得转动叶片906带动转动杆9及底部的喷液球905一齐转动,液体通过腔体902侧边流入转动杆9上部由转轴904中间流入转动杆9内部,最后清洗液11由两侧喷液球905上部的360°设置的细圆孔排出对反应釜体1内部进行转动清洗,搅拌杆4带动底部螺旋叶5和刮板6的转动的同时,配合清洗液11使得清洗更加完全彻底。In the utility model, it is necessary to observe the airtight condition of the reactor body 1 in advance before use to ensure that the production work can be carried out only after it is completely sealed without leakage. First, the reaction solution is injected into the reactor through the liquid injection port 7 on the upper part of the reactor body 1 Inside the body 1, the starter motor 3 drives the lower stirring rod 4, the spiral blade 5, and the scraper 6 to rotate and stir the reaction solution together. After the stirring is completed, the reaction is complete and the lower liquid outlet-8 is opened to discharge the reaction solution. What needs to be explained The scraper 6 is attached to the inner wall of the reaction kettle body 1; after the reaction solution is completely discharged, the motor 3 and the
搅拌杆4上固定连接有的螺旋叶5和刮板6,螺旋叶5和刮板6位于反应釜体1内部,且刮板6位于喷液球905下部;通过向反应釜体1内注入反应溶液,启动电机3带动下部的搅拌杆4及螺旋叶5、刮板6一同转动搅拌反应溶液。The screw blade 5 and the scraper 6 fixedly connected to the stirring rod 4 are located inside the reactor body 1, and the scraper 6 is located at the lower part of the
反应釜体1底部设置有液仓13,液仓13位于出液口一8上部,且出液孔803贯通至液仓13底部;依据反应釜体1内反应溶液的需要,通过向液仓13内注入升温液及冷却液使得整改搅拌反应过程更加迅速,加快了反应效率。The bottom of the reaction kettle body 1 is provided with a
液仓13侧边固定连接有注液口二801;通过打开液仓13侧边的注液口二801可以向液仓13内注入溶液。The side of the
液仓13底部顶连接有出液口二802;通过打开液仓13底部的出液口二802可以将液仓13内溶液及时排出。Liquid outlet 2 802 is connected to the top of the bottom of the
注液口一7上转动连接有玻璃盖701;通过注液口一7上的玻璃盖701可以及时观察反应釜体1内液位及搅拌反应情况。A
反应釜体1上部设置有温度计12;通过在反应釜体1上部设置温度计12便于及时观测反应釜体1内反应温度。The upper part of the reaction kettle body 1 is provided with a thermometer 12; by setting the thermometer 12 on the upper part of the reaction kettle body 1, it is convenient to observe the reaction temperature in the reaction kettle body 1 in time.
液仓13底部固定连接有支撑腿14,支撑腿14设置有三组;通过在液仓13底边设置支撑腿14可以提高整个反应釜体1的稳定性。The bottom of the
本实用新型通过设置反应釜体1、电机3、搅拌杆4、螺旋叶5、刮板6使得残留在反应釜体1内壁的反应溶液通过刮板6可以进行刮除、减少残留,使得后续清洗工作更加快捷,同时设置转动杆9、抽液管901、出液管903、转轴904、喷液球905、转动叶片906、抽液泵10、清洗液11可以对反应釜体1内壁及搅拌装置进行360°旋转高压清洗,操作方便,提高了清洗效率。The utility model sets the reaction kettle body 1, the motor 3, the stirring rod 4, the spiral blade 5, and the scraper 6 so that the reaction solution remaining on the inner wall of the reaction kettle body 1 can be scraped off by the scraper 6 to reduce the residue, so that the subsequent cleaning The work is faster, and the rotating
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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