CN218046963U

CN218046963U - Film coating device for strengthening and toughening surface of high-performance structural ceramic

Info

Publication number: CN218046963U
Application number: CN202022568063.0U
Authority: CN
Inventors: 黄进英
Original assignee: Heilongjiang Jiutiaolong Technology Co ltd
Current assignee: Heilongjiang Jiutiaolong Technology Co ltd
Priority date: 2020-11-09
Filing date: 2020-11-09
Publication date: 2022-12-16
Anticipated expiration: 2030-11-09

Abstract

The utility model provides a film covering device for strengthening and toughening the surface of high-performance structural ceramics, which belongs to the technical field of ceramic processing and comprises a film covering box, a box cover and a liquid discharge valve, wherein the axle center at the top of the box cover is fixedly connected with a purifying box, one end of the liquid discharge pipe, which is far away from a liquid storage tank, is in running connection with a shunt pipe, the bottom of the shunt pipe is in running connection with a liquid spraying nozzle, a first filter screen is transversely and fixedly connected inside the purifying box, and the top of the first filter screen is fixedly connected with a second filter screen and an active carbon adsorption plate; the utility model is provided with the purification box and the liquid storage tank, so that the device has air purification performance, reduces the possibility of damaging the outside air and human body by toxic gas, and effectively improves the practicability of the device; and through the mutual cooperation of first filter screen and drawing liquid pump, realized the cyclic utilization of scavenging solution, improved the result of use of scavenging solution effectively, make it utilize to the maximize, reduced enterprise's economic input cost.

Description

Film covering device for strengthening and toughening surface of high-performance structural ceramic

Technical Field

The utility model relates to a ceramic machining technical field, more specifically relates to a tectorial membrane device that high performance structure ceramic surface reinforces and toughens.

Background

In the prior art, as application No. CN201811537423.1, a special ceramic surface strengthening and toughening laminating device is disclosed, which comprises a laminating box, grooves are all provided on the inner walls of the two sides of the laminating box, and the inner walls of the two grooves are all provided with electric slide rails, two electric slide rails are arranged on the inner walls of the two sides of the electric slide rails, and the inner wall of one side opposite to the two slides is provided with a same mesh plate through bolts, the outer wall of the top of the mesh plate is provided with a mounting disc mechanism, the mounting disc mechanism comprises a mounting disc, and the outer wall of the top of the mounting disc is provided with mounting ports distributed equidistantly, the inner wall of the mounting ports is fixed with a filter screen through bolts, and the inner wall of the mounting disc is fixed with resistance wires distributed equidistantly through bolts.

The proposal has the defects that as the toughening agent used in the document is mostly made of saturated polyester resin material, when the ceramic soaked with the toughening agent is heated and pressurized for laminating, the toughening agent in the laminating box and on the surface of the ceramic releases a toxic gas called styrene, when a worker takes out the ceramic laminated, the untreated gas is directly released to the outside, stimulation and anesthesia are easily caused to eyes and upper respiratory tracts of a human body, and the symptoms of eye pain, lacrimation, watery nasal discharge, sneeze, pharyngalgia, cough, headache, hypodynamia, nausea and the like are the most common symptoms, and after a long time, neurasthenia syndrome can be shown and the body health of the worker is seriously damaged.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problem in the background to provide a tectorial membrane device that high performance structure ceramic surface reinforces and toughens.

In order to achieve the above purpose, the utility model provides a following technical scheme: a film covering device for strengthening and toughening the surface of high-performance structural ceramic, which comprises a film covering box, a box cover and a liquid discharge valve, a drain valve is connected on the outer side of the film coating box in a penetrating way, the top of the film coating box is movably connected with a box cover, a first air quality sensor is fixedly connected at the axis of the bottom of the case cover, a purifying case is fixedly connected at the axis of the top of the case cover, a controller is fixedly arranged on one side of the purifying box far away from the back, an alarm lamp is fixedly connected with one end of the top of the purifying box, a liquid storage tank is fixedly connected with one end of the top of the purifying box far away from the alarm lamp, and the liquid storage tank is filled with purifying liquid, one side of the liquid storage tank close to the alarm lamp is connected with a liquid conveying pipe in a penetrating way, the interior of the infusion tube is connected with an electromagnetic valve in a penetrating way, one end of the infusion tube far away from the liquid storage tank is connected with a shunt tube in a penetrating way, the bottom of the shunt pipe is connected with a liquid spraying nozzle in a penetrating way, the inside of the purifying box is transversely and fixedly connected with a first filter screen, the top of the first filter screen is fixedly connected with a second filter screen and an active carbon adsorption plate, the active carbon adsorption plate is positioned at the right side of the second filter screen, a second air quality sensor is fixedly arranged on the inner side wall of the purification box, one side of the purification box is connected with an air inlet pipe in a penetrating way, one end of the air inlet pipe, which is far away from the purification box, is connected with an air pump in a penetrating way, an air suction pipe is connected at one end of the air pump far away from the air inlet pipe in a penetrating way, an exhaust pipe is connected above one side of the purifying box far away from the air inlet pipe in a penetrating way, an exhaust valve is connected in the exhaust pipe in a penetrating way, a return pipe is connected below one side of the purifying box far away from the air inlet pipe in a penetrating way, and one end of the return pipe, which is far away from the purification box, is communicated with the top of the liquid storage tank, and the outer side of the return pipe is connected with a liquid pump in a penetrating way.

Preferably, the bottom in the purifying box is provided with a slope, and the slope bottom of the slope is communicated with one end of the return pipe far away from the liquid storage tank.

Preferably, one end of the air suction pipe, which is far away from the air pump, is communicated with the bottom of the box cover; and a rubber sealing ring is arranged at the joint between the air suction pipe and the air pump.

Preferably, the first filter screen is positioned above one end, far away from the liquid storage tank, of the return pipe, and the flow dividing pipe is transversely arranged right above the first filter screen.

Preferably, a plurality of the liquid ejecting nozzles are distributed at equal intervals in the horizontal direction.

Preferably, the first air quality sensor, the second air quality sensor, the liquid pump and the controller are electrically connected with an external power supply; the output ends of the first air quality sensor and the second air quality sensor are respectively in signal connection with the controller; the output end of the controller is respectively and electrically connected with the air pump, the electromagnetic valve and the alarm lamp.

The utility model provides a tectorial membrane device that high performance structure pottery surface strengthening is toughened has following beneficial effect:

1. the film covering device for strengthening and toughening the surface of the high-performance structural ceramic is provided with a purification box and a liquid storage tank, after the ceramic is heated and pressurized to be completely laminated by a film, a controller is started, critical values of a first air quality sensor and a second air quality sensor are set, once the first air quality sensor detects that the air quality in the film covering box is unqualified, a signal is transmitted to the controller, an air pump is controlled to be started by the controller, so that the gas in the film covering box is sucked into the purification box through an air inlet pipe and an exhaust pipe, and a second filter screen and an active carbon adsorption plate can effectively filter and adsorb particulate impurities and peculiar smell in the gas; then, the second air quality sensor can detect the gas after the filtration and adsorption treatment, once the second air quality sensor senses that the gas quality is unqualified, the signal is transmitted to the controller, the electromagnetic valve and the alarm lamp are controlled to be started by the controller, the alarm lamp can emit dazzling light to indicate that the gas in the purification box does not reach the discharge standard, at the moment, after the electromagnetic valve is started and opened, the purification in the liquid storage tank can be conveyed to the liquid spraying nozzle through the liquid conveying pipe and the flow dividing pipe, so that the purification box can be uniformly sprayed, and the gas in the purification box can be disinfected and purified; otherwise, if the first air quality sensor detects that the air quality in the film covering box is qualified, the liquid discharge valve and the box cover can be opened, and the ceramic and the toughening agent in the film covering box are transferred to the outside; in a similar way, if the second air quality sensor senses that the quality of the gas is qualified, and the alarm lamp cannot give out light, the gas in the purification box reaches the emission standard, and a worker can turn the exhaust valve to release the gas in the purification box to the outside through the exhaust pipe; the problem of in the tectorial membrane incasement untreated gas directly release can endanger health in the external world is solved for the device has air purification performance, has reduced the possibility that toxic gas causes the harm to ambient air and human body, has improved the device's practicality effectively, has improved the air quality in ceramic manufacture workshop, actively responds national green's call.

2. The film covering device for strengthening and toughening the surface of the high-performance structural ceramic is provided with the first filter screen and the liquid pump, and after the gas is sprayed by the purifying liquid, the particles in the liquid can be screened out by the first filter screen, so that the purifying liquid falling into the bottom in the purifying box can be sucked into the liquid storage tank through the return pipe under the working state of the liquid pump, and the recycling of the purifying liquid is facilitated; the recycling of the purifying liquid is realized, the using effect of the purifying liquid is effectively improved, the purifying liquid is utilized to the maximum degree, and the economic input cost of an enterprise is reduced.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is the schematic diagram of the appearance structure of the purification box of the present invention.

Fig. 3 is an enlarged schematic structural diagram of a point a in fig. 1 of the present invention.

In FIGS. 1-3: the device comprises a film coating box 1, a box cover 2, a liquid discharge valve 3, a purification box 4, a liquid storage tank 5, an air suction pipe 6, an air pump 7, an air inlet pipe 8, an exhaust pipe 9, an exhaust valve 10, a first air quality sensor 11, a second air quality sensor 12, a return pipe 13, a liquid suction pump 14, a first filter screen 15, a second filter screen 16, an activated carbon adsorption plate 17, a liquid conveying pipe 18, an electromagnetic valve 19, an alarm lamp 20, a flow division pipe 21, a liquid spraying nozzle 22 and a controller 23.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, in the embodiment of the present invention, a film covering device with a high performance structure for ceramic surface strengthening and toughening includes a film covering box 1, a box cover 2 and a liquid discharging valve 3, the liquid discharging valve 3 is connected to the outer side of the film covering box 1 in a penetrating manner, the box cover 2 is movably connected to the top of the film covering box 1, a first air quality sensor 11 is fixedly connected to the axis of the bottom of the box cover 2, a purifying box 4 is fixedly connected to the axis of the top of the box cover 2, a controller 23 is fixedly installed on one side of the purifying box 4 away from the back, an alarm lamp 20 is fixedly connected to one end of the top of the purifying box 4, a liquid storage tank 5 is fixedly connected to one end of the top of the purifying box 4 away from the alarm lamp 20, a liquid transport tube 18 is filled in the liquid storage tank 5, a liquid transport tube 18 is connected to one side of the liquid storage tank 5 close to the alarm lamp 20 in a penetrating manner, and an electromagnetic valve 19 is connected to the inside of the liquid transport tube 18 in a penetrating manner, a shunt pipe 21 is connected at one end of the infusion pipe 18 far away from the liquid storage tank 5 in a penetrating way, a liquid spraying nozzle 22 is connected at the bottom of the shunt pipe 21 in a penetrating way, a first filter screen 15 is transversely and fixedly connected in the purification tank 4, a second filter screen 16 and an active carbon adsorption plate 17 are fixedly connected at the top of the first filter screen 15, the active carbon adsorption plate 17 is positioned at the right side of the second filter screen 16, a second air quality sensor 12 is fixedly arranged on the inner side wall of the purification tank 4, an air inlet pipe 8 is connected at one side of the purification tank 4 in a penetrating way, an air pump 7 is connected at one end of the air inlet pipe 8 far away from the purification tank 4 in a penetrating way, an air suction pipe 6 is connected at one end of the air pump 7 far away from the air inlet pipe 8 in a penetrating way, an exhaust pipe 9 is connected at the upper part of the purification tank 4 far away from one side of the air inlet pipe 8 in a penetrating way, an exhaust valve 10 is connected in the exhaust pipe 9 in a penetrating way, and a return pipe 13 is connected at the lower part of the purification tank 4 far away from one side of the air inlet pipe 8 in a penetrating way, and one end of the return pipe 13 far away from the purification box 4 is communicated with the top of the liquid storage tank 5, and the outer side of the return pipe 13 is connected with a liquid pump 14 in a penetrating way.

In this embodiment, a slope is disposed at the bottom of the purification box 4, and a slope bottom of the slope is communicated with one end of the return pipe 13 away from the liquid storage tank 5, which is helpful for allowing all of the sprayed purification liquid to flow into the return pipe 13, so that the purification liquid flows back into the liquid storage tank 5 again for reuse.

In the embodiment, one end of the air suction pipe 6, which is far away from the air pump 7, is communicated with the bottom of the tank cover 2, so that toxic gas in the membrane covering tank 1 can be thoroughly sucked into the purification tank 4 to be purified; and the joint between the air suction pipe 6 and the air pump 7 is provided with a rubber sealing ring, which is beneficial to enhancing the air tightness of the joint between the air suction pipe 6 and the air pump 7 and preventing the leakage of toxic gas.

In this embodiment, the first filter screen 15 is located above the end of the return pipe 13 away from the liquid storage tank 5, and the shunt pipe 21 is transversely installed right above the first filter screen 15, which is helpful for filtering the sprayed purified liquid, so as to ensure the quality of the purified liquid when the purified liquid returns to the liquid storage tank 5 again.

In this embodiment, the plurality of liquid nozzles 22 are equidistantly distributed in the horizontal direction, which contributes to increasing the contact area between the sprayed purified liquid and the gas and improving the purification efficiency of the gas.

In this embodiment, the first air quality sensor 11, the second air quality sensor 12, the liquid pump 14 and the controller 23 are electrically connected to an external power supply; the output ends of the first air quality sensor 11 and the second air quality sensor 12 are respectively in signal connection with the controller 23; the output end of the controller 23 is electrically connected with the air pump 7, the electromagnetic valve 19 and the alarm lamp 20 respectively.

When the high-performance structural ceramic surface strengthening and toughening film covering device is used, firstly, after the ceramic is heated and pressurized to enable the ceramic to be completely laminated by a film, the controller 23 is started, the critical values of the first air quality sensor 11 and the second air quality sensor 12 are set, once the first air quality sensor 11 detects that the air quality in the film covering box 1 is unqualified, the signal is transmitted to the controller 23, the air pump 7 is controlled to be started by the controller, so that the gas in the film covering box 1 can be sucked into the purification box 4 through the air inlet pipe 8 and the exhaust pipe 9, and the second filter screen 16 and the active carbon adsorption plate 17 can effectively filter and adsorb particulate impurities and peculiar smells in the gas; then, the second air quality sensor 12 can detect the gas after the filtering and adsorbing treatment, once the second air quality sensor 12 senses that the gas quality is not qualified, the signal is transmitted to the controller 23, the electromagnetic valve 19 and the alarm lamp 20 are controlled to be started by the controller, the alarm lamp 20 can send out dazzling light, which indicates that the gas in the purification box 4 does not reach the discharge standard, at this time, after the electromagnetic valve 19 is started and opened, the purification in the liquid storage tank 5 can be conveyed to the liquid spraying nozzle 22 through the liquid conveying pipe 18 and the shunt pipe 21, so that the purification box 4 is uniformly sprayed, and the gas in the purification box 4 is disinfected and purified; in addition, after the gas is sprayed by the purifying liquid, the first filter screen 15 can screen out particulate matters in the liquid, so that the purifying liquid falling into the bottom in the purifying box 4 can be sucked into the liquid storage tank 5 through the return pipe 13 under the working state of the liquid pump 14, and the recycling of the purifying liquid is facilitated; on the contrary, if the first air quality sensor 11 detects that the air quality in the film coating box 1 is qualified, the liquid discharge valve 3 and the box cover 2 can be opened, and the ceramic and the toughening agent in the film coating box 1 are transferred to the outside; in a similar way, if the second air quality sensor 12 senses that the quality of the gas is qualified, the alarm lamp 20 cannot give out light, which indicates that the gas in the purifying box 4 reaches the emission standard, and the worker can turn the exhaust valve 10 to release the gas in the purifying box 4 to the outside through the exhaust pipe 9.

The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims

1. The utility model provides a toughened tectorial membrane device is reinforceed to high performance structure ceramic surface, includes tectorial membrane case (1), case lid (2) and flowing back valve (3), a serial communication port, the outside through connection of tectorial membrane case (1) has flowing back valve (3), the top swing joint of tectorial membrane case (1) has case lid (2), the first air quality sensor (11) of axle center department fixedly connected with of case lid (2) bottom, fixedly connected with purifying box (4) are located to the axle center at case lid (2) top, one side fixed mounting at the back is kept away from in purifying box (4) has controller (23), the one end fixedly connected with alarm lamp (20) at purifying box (4) top, the one end fixedly connected with liquid storage pot (5) of alarm lamp (20) is kept away from at purifying box (4) top, and liquid storage pot (5) inside filling has the scavenging solution, one side through connection that liquid storage pot (5) are close to alarm lamp (20) has filter screen (18), the inside through connection of transfer line (18) has solenoid valve (19), the one end through connection of transfer line (18) keep away from liquid storage pot (5), the shunt tubes (22) of shunt tubes (15) are connected with the first filter screen (15), the inside shunt tubes (15) of shunt tubes (15) are connected with the filter screen (16) And active carbon adsorption board (17), and active carbon adsorption board (17) are located the right side of second filter screen (16), fixed mounting has second air matter level sensor (12) on the inside wall of purifying box (4), one side through connection of purifying box (4) has intake pipe (8), the one end through connection that purifying box (4) were kept away from in intake pipe (8) has air pump (7), the one end through connection that intake pipe (8) were kept away from in air pump (7) has breathing pipe (6), the top through connection that intake pipe (8) one side was kept away from in purifying box (4) has blast pipe (9), the inside through connection of blast pipe (9) has discharge valve (10), the below through connection that intake pipe (8) one side was kept away from in purifying box (4) has back flow (13), and back flow (13) keep away from the one end of purifying box (4) and the top of liquid storage pot (5) and be linked together, the outside through connection of back flow (13) has drawing liquid pump (14).

2. The film coating device for strengthening and toughening the surface of the high-performance structural ceramic according to claim 1, wherein: the bottom in the purification box (4) is provided with a slope, and the slope bottom of the slope is communicated with one end of the return pipe (13) far away from the liquid storage tank (5).

3. The film coating device for strengthening and toughening the surface of the high-performance structural ceramic according to claim 1, wherein: one end of the air suction pipe (6) far away from the air pump (7) is communicated with the bottom of the box cover (2); and a rubber sealing ring is arranged at the joint between the air suction pipe (6) and the air pump (7).

4. The film coating device for strengthening and toughening the surface of the high-performance structural ceramic according to claim 1, wherein: the first filter screen (15) is positioned above one end, far away from the liquid storage tank (5), of the return pipe (13), and the shunt pipe (21) is transversely arranged right above the first filter screen (15).

5. The film coating device for strengthening and toughening the surface of the high-performance structural ceramic according to claim 1, wherein: the liquid spray nozzles (22) are distributed at equal intervals in the horizontal direction.

6. The film coating device for strengthening and toughening the surface of the high-performance structural ceramic according to claim 1, wherein: the first air quality sensor (11), the second air quality sensor (12), the liquid pump (14) and the controller (23) are electrically connected with an external power supply; the output ends of the first air quality sensor (11) and the second air quality sensor (12) are respectively in signal connection with the controller (23); the output end of the controller (23) is respectively electrically connected with the air pump (7), the electromagnetic valve (19) and the alarm lamp (20).