Shaping device for paving plate of dry powder fibre material
The utility model is a kind ofly can to mat formation continuously on the guipure of mating formation with dryness flour material or minitype particle material according to certain size, forms slab, and the slab shaped device of one-tenth sheet material to be further processed belongs to wood based panel equipment.
The shaped device of mating formation of slab mainly contains two kinds of mechanical forming machine and vacuum spreading machines in the existing dry method board industry production technology.
Mechanical forming machine is formed by shedding roller, dancer rools, inclined type conveyer, horizontal conveyer, dispersion roller and transporting reticulation belt etc.Mat formation material by the inclined type conveyer from feed bin fortune through shedding roller, scatter on horizontal conveyer, throw to four and disperse roller through shedding roller again, disperse roller in the chamber of mating formation, to shed pavement material and fall on the wired belt conveyer, thereby form the slab band.This spreading machine fault is many, it is serious to leak material, and on-the-spot dust is big, it is of poor quality to mat formation.
Vacuum mat formation make-up machine (Fig. 2) mainly by feeding pipe (15), be installed in control cam (17) in the casing (19), swing nozzle (16) etc. and form.Though this make-up machine structure still belong to simple directly the mat formation swing of nozzle of quality quality of influence only depend on a nozzle cam to control, and this swing nozzle mats formation the dead point of mating formation (at the slab dual-side) often arranged, thereby is difficult to accurately mat formation.Mat formation evenly for making, the recovery channel (20) of scraping plain-barreled roll (21) and wipeing the material of mating formation off also will be installed sometimes.The air forming machine (Fig. 3) of U.S. Hua Wei ironworks improves to some extent than the said flow make-up machine, increased overfire air fan (22), but its basic structure remains swing nozzle (23), still need scrape plain-barreled roll (24), the quality of mating formation can not have a lot of raisings, the density, thickness of mating formation is irregular, and dust is raised outward.
The sine pulse make-up machine (Fig. 4) most advanced in the world at present, that the top-quality make-up machine of mating formation is Sweden, it is mated formation on slab conveyer belt (26) through the pavement material that " Z " shape pipeline (25) falls by sine pulse control, three sensors (27) are housed on the slab of moulding, constantly gather the slab thickness signal, signal feeds back to the head pulse (28) of control blanking after treatment, constantly adjust the feeding amount, thereby realize evenly mating formation.This system of automatically mating formation can realize mating formation density error less than 3%~5%, but that its complex structure, part reliability require is high, costs an arm and a leg, and especially " Z " type shower nozzle is made difficulty, realize on the present industrial production of China, has certain difficulty.
The purpose of this utility model provides a kind of flour material or dryness microparticle material of being applicable to and has advantages such as simple in structure, that use is easy to maintenance, mat formation evenly, the fiber interweaving state is good, dust is not raised outward, satisfies the slab shaped device that suitability for industrialized production requires.Here, we use the principle of vacuum pneumatic transmission, invented a kind of inlet that can make the material that is evenly transmitted suck centrifugal fan, and from blower fan, obtain kinetic energy, in transmission course, constantly distribute again, disappear and fall until kinetic energy, mat formation into density error less than 5% slab shaped device along the ellipse of revolution barrel.
Below in conjunction with accompanying drawing structure of the present utility model is described in detail.
Fig. 1 is that the make-up machine that the utility model shaped device and the at present general horizontal feed bin of mechanical transfer etc. link together is always schemed.
As can be seen from Figure 1, the material that comes through mechanical transfer from feed bin (1) falls in the metal star-shaped feeder (2), since the size of star-shaped feeder and structures shape it at every turn can only be a bit with the material sent here from feed bin, the centrifugal fan of selecting according to transmission shop charge (3) of delivering to uniformly of any enters the mouth, the suction that these materials are produced the centrifugal fan of negative pressure sucks, under action of centrifugal force, sent the outlet of centrifugal fan again by malleation wind-force, be blown into epimere for circular, hypomere is the cyclone separator (4) of the tubular of taper, these particulates that have certain kinetic energy through centrifugal rotation material of mating formation can continue to rotate in cyclone separator, continuous and cyclone separator barrel rubs, and dissipate energy reduces rotary speed and comes downwards to little gradually, in the big down ellipse of revolution tube (8).Along with the amplification of ellipse of revolution tube barrel dliameter, cylinder pressure reduces, the material self kinetic energy total loss that is rotating, and beginning is fallen along ellipse of revolution tube barrel.
The ellipse of revolution tube is one of emphasis of the present utility model, its long and short axis scale suits between being chosen in 1.3~1.7, the height of cylindroid should be 1/2nd to 1/3rd of shaping box (9) height, and the height of shaping box has certain computational methods, is generally 1.2 times of blank width.The cylindroid lower end should guarantee that from the height of the guipure of mating formation cylindroid is positioned at major axis when mating formation the guipure position of center line, and the extended line of its bus and plate blank paving widthwise edges line intersect.The ellipse of revolution tube is made up of motor (5), travelling gear (6), the supporting arrangement (7) of adjustable-speed, is installed in shaping box (9) top, is driven and is rotated by transmission system.
The material of mating formation from the ellipse of revolution tube falls scatters uniformly on the uniform slab transporting reticulation belt of the speed of travel (11), forms certain width, slab that the certain thickness fiber interweaving is good gradually.The utility model is that the matching board blank molding is the same with the air-flow make-up machine, vacuum chamber (12) and corresponding control valve (13), vavuum pump (14) are set under the slab transporting reticulation belt help moulding, material being adsorbed on the transporting reticulation belt tightly of mating formation that causes to fall and break is necessary.
Square metal shaping box outside the ellipse of revolution tube, its lower end width dimensions are the width of profiled sheeting base, and it shrouds slab in addition except the transmission system that supporting is rotated the ellipse of revolution tube, prevent the effect that indivedual pavement material particulates are raised outward.
In order to make the slab of different-thickness, the way that rotating speed (being blanking velocity), ellipse of revolution tube rotating speed (speed of promptly mating formation) and the slab transporting reticulation belt speed of travel (being moulding speed) of employing feed bin adjust accordingly simultaneously in the utility model realizes.For example want the thicker slab of moulding, should make the feed bin running hurry up, blanking is some more, and cooperates the ellipse of revolution tube to change hurry up, and it is slow that the slab transmission network is taken away.
The inventor uses structure of the present invention, having produced by mechanical transfer feed bin and star-shaped feeder, major diameter is the fiberboard slab shaped device that the ellipse of revolution tube, shaping box, slab transporting reticulation belt, vacuum chamber etc. of 1.4m are formed, the actual use in making artificial board.After shaping slab was repressed, stock for fibreboard density unevenness evenness was less than 5%, and the sheet metal thickness tolerance is less than 0.2mm.Shaped device no dust safe in utilization, reliable, on-the-spot.
Find out that by above introduction that the slab shaped device of structure of the present invention has is simple in structure, cheap, reached the advanced level of external like product, can satisfy China's suitability for industrialized production needs fully.