Mud screw convection drying device and method
Technical field
The present invention relates to a kind of sludge treatment equipment and processing method, particularly to a kind of mud screw convection drying dress
Put and method.Present invention is generally directed to sludge slurry sludge cake after mechanism filter-pressing is dehydrated, then be dried and be squeezed into granular powder
Shape.
Background technology
China walked the control paid attention to all kinds of sewage sludges then in recent years, but took up an area owing to Dredged Sludge exists to stack
Area is big, mummification speed is slow, have the problems such as pollution to environment, even if developed country nearly 2 years is also that the mud of dehydration is embedded in soil
In have no better method appearance, illustrate that the treating sludge technology of developed countries does not the most break through.And it is domestic especially it
Key scientific and technological projects as " 13 ", it is therefore desirable to find a kind of novel process technique.Through retrieval, Chinese patent
201010252412.6 disclose " a kind of sludge granulation dryer and method ", and this invention is by screw extruding bri quetting granulation machine
Mud is cut into granule by screw extruding by shaping aperture plate and rotating blade and enters spouted fluidized bed.But we are in examination
Testing middle discovery, the viscosity of dried mud is the least, is hardly formed bulk, and processes mud by shaping aperture plate, and flow is limited
System, is difficult to improve the treating capacity of mud.And the energy that consumes of mode that its hot blast processes is the highest, it is unfavorable for reducing cost.
Typical screw rod is generally divided into feeding section, compression section, metering section.Feeding section enters barrel pipe not for conveying from feed arrangement
The bulk material of polymer of fusing, press to barrel squeezed with polymer is compressed for compensating shelves polymer in bulk in compression section
The volume-diminished produced during inwall, metering section is for pushing away the front discharge end to extruder the polymer of fusing.Thermoplasticity is moulded
The extruding pelletization of material has been highly developed technique, and the sludge cake that various sewage sludge is after mechanical dehydration, due to wherein
The component of mud is complicated, and variability is big, and composition body is that in water, suspended solid forms through the cementing cohesion of different modes, structure pine
Dissipating, in irregular shape highly non-uniform, specific surface area is high with space, has fractal structure, has similar fine hair in appearance
Branch and network structure, for the colloidal dispersion of stable existence, it is high that it is mainly characterized by moisture content.
Summary of the invention
It is an object of the invention to provide a kind of mud screw convection drying apparatus and method, mainly solve at existing mud
The technical problem that treating capacity is low, cost is high that reason method exists.The present invention can realize the extruding of the temperature control after dewatered sludge and be dried
Continuous, stably heat, the feeding that pressurizes, extrusion be dried granule mud powder.
The purpose of the present invention can be achieved through the following technical solutions: a kind of mud screw convection drying device, including
Feed hopper, feed hopper exit is provided with screw conveyor, and screw conveyor discharging opening faces toward screw extrusion electrical heating dry materials
Machine inlet, described screw extrusion electrical heating material drier is wrapped with electric heater, screw extrusion electrical heating dry materials
The screw rod of machine is driven by belt pulley by motor, and screw extrusion electrical heating material drier top is provided with exhaustor and gathers materials with negative pressure
Device connects, and the outlet of screw extrusion electrical heating material drier connects negative pressure loading head, and negative pressure loading head exports by pipeline and rotation
Wind separator connects, and cyclone separator is fixed on steelframe, and its lower end is provided with Blowing stopper junctional complex feed bin, going out of cyclone separator
Air port connects pulse dust collector by pipeline, and pulse dust collector air outlet connects high pressure positive blower and chimney by pipeline.
The screw rod of described screw extrusion electrical heating material drier is entasis, and described screw rod is broadly divided into from length direction
Three sections, be feed zone, changeover portion and discharging section successively, and the depth of threat of screw rod is from feed end to discharge end from deep to shallow, smooth, then by
Shallow to deep gradual change.0.270-0.272 times of a length of spiro rod length L of described feed zone, is 6 tooth spiro rod sections, the depth of threat of thread
Shallow by being deep to, screw diameter is transitioned into 0.055L from 0.034L;Transition section length is 0.36-0.37 times of spiro rod length L, mistake
Cross that segment length is spiro rod length 0.09-0.092 times is double thread structure, and it is flat for extending 0.130-0.136 times of L in former pitch
Sliding section, 0.130-0.136 times that sets L after smooth section again is double thread structure, changeover portion termination;The a length of screw rod of discharging section is long
0.22-0.23 times of degree L, screw diameter is transitioned into 0.034L from 0.055L;Discharging section initiates the air outlet section being provided with waistline hole, goes out
Gas segment length is 0.018-0.019 times of spiro rod length L, and the initial sudden change section that is provided with of discharging section, sudden change segment length is spiro rod length L
0.037-0.038 times, sudden change section screw diameter 0.055L suddenly change to 0.045L.
A kind of mud screw direct drying method, comprises the following steps:
1, first start electric heater to heat up;
2, pressurization feeding: the sludge cake after dehydration is sent into the charging of screw extrusion electrical heating material drier from screw conveyor
Mouthful;
3, extruding pelletization: sludge cake screw extrusion is delivered to out by the screw rod of warm-up mode screw extrusion electrical heating material drier
Mouth is in granular form material;
4, negative-pressure suction: above-mentioned graininess material, through negative-pressure suction, clashes into tube wall in the duct and mutually collides, part after cooling
Form dust and enter cyclone separator;
5, cyclonic separation is gathered materials: above-mentioned graininess material separates in cyclone separator with dust, and dust is by high pressure positive blower inspiration arteries and veins
Rush cleaner unit;Graininess material enters material bin by Blowing stopper, packs recycling of dispatching from the factory;
6, dedusting discharge: above-mentioned dust after pulse dust collector dedusting by smoke stack emission.
Described electric heater temperature controls at 80-90 DEG C.During described negative-pressure suction, high pressure positive blower is tornado feeder set mouth
It is evacuated, causes the pressure of tornado feeder set mouth much smaller than the pressure at screw extrusion electrical heating material drier discharging.
Beneficial effects of the present invention: the present invention mud of water content 75% can be become after treatment water content 10%
Bulk goods.Especially with syllogic list screw rod as extrusion, it is to avoid it is dead that raw material may produce in extrusion
Angle problem, the compression ratio of screw-rod structure formation trace makes the mud biscuit fltting speed in extruder barrel after dehydration fast, increases
Add the stability of extruder material, and made the material of extrusion be prone to subsequent treatment, thus ensure the company of raw material extrusion
Continuous property.Clash into tube wall after solving dewatered sludge cake granule, in the duct cooling by negative-pressure suction and mutually collide, from forming
Powder.Make dust be recycled by cyclonic separation, improve the environment-friendly quality in workshop.Whole features simple and practical process, convenient behaviour
Make, it is easy to control so that the granulating continuous operation of dewatered sludge is possibly realized, solve this puzzled machinery industry and dehydration
A mud industry difficult problem for a long time.Mud powder has the energy can electric power supply plant and brick field, it is to avoid secondary is dirty, has significant environmental protection, warp
Ji effect.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is screw extrusion electrical heating material drier screw-rod structure schematic diagram of the present invention.
In figure: 1-feed hopper, 2-screw conveyor, 3-screw extrusion electrical heating material drier, 4-exhaustor, 5-electricity adds
Hot device, 6-negative pressure loading head, 7-cyclone separator, 8-Blowing stopper, 9-material bin, 10-pulse dust collector, 11-high pressure positive blower,
12-chimney, 13-screw rod, 131-feed zone, 132-changeover portion, 133-discharging section, 134-air outlet section, 14-steelframe.
Detailed description of the invention
The present invention is further illustrated below in conjunction with embodiment
With reference to Fig. 1, a kind of mud screw convection drying device, including feed hopper 1, feed hopper 1 exit is provided with screw rod transmission
Device 2, screw conveyor 2 discharging opening faces toward screw extrusion electrical heating material drier 3 charging aperture, described screw extrusion electrical heating thing
Material dryer 3 is wrapped with electric heater 5, and the screw rod 13 of screw extrusion electrical heating material drier is passed through belt wheel driving by motor
Dynamic, screw extrusion electrical heating material drier top is provided with exhaustor 4 and is connected with negative pressure loading head 6, screw extrusion electrical heating thing
Material dryer outlet connects negative pressure loading head 6, and the outlet of negative pressure loading head is connected with cyclone separator 7 by pipeline, cyclonic separation
Device 7 is fixed on steelframe 14, and its lower end is provided with Blowing stopper 8 junctional complex feed bin 9, and the air outlet of cyclone separator 6 is by pipeline even
Connecing pulse dust collector 10, pulse dust collector 10 air outlet connects high pressure positive blower 11 and chimney 12 by pipeline.
The screw rod 13 of described screw extrusion electrical heating material drier is in entasis, and described screw rod 13 is main from length direction
Be divided into three sections, be feed zone 131 successively, changeover portion 132 and discharging section 133, the depth of threat of screw rod from feed end to discharge end by deeply
To shallow, smooth, then gradual change from shallow to deep.0.270-0.272 times of a length of spiro rod length L of described feed zone 131, is 6 teeth
Spiro rod section, the depth of threat of thread is shallow by being deep to, and screw diameter is transitioned into 0.055L from 0.034L;Changeover portion 132 is a length of for screw rod
0.36-0.37 times of length L, it is double thread structure that transition section length is 0.09-0.092 times of spiro rod length, prolongs in former pitch
0.130-0.136 times of long L is smooth section, sets 0.130-0.136 times of L again as double thread structure, changeover portion after smooth section
Terminate;0.22-0.23 times of discharging section 133 a length of spiro rod length L, screw diameter is transitioned into 0.034L from 0.055L;Discharging
The initial air outlet section 134 being provided with waistline hole of section, 0.018-0.019 times of air outlet section a length of spiro rod length L, discharging section is initial to be set
Having sudden change section, sudden change segment length is 0.037-0.038 times of spiro rod length L, and sudden change section screw diameter 0.055L suddenlys change and arrives
0.045L。
After driving, first electric heater 5 is heated to 80-90 DEG C, then the sludge cake after dehydration is given from screw conveyor 2
Enter screw extrusion electrical heating material drier 3 charging aperture, make sludge cake mixed before injecting screw extrusion electrical heating material drier
Closing uniformly, raw material enters screw extrusion electrical heating material drier and is threadingly advanced along with screw rod 13 direction, arrives described outlet
Raw material realizes the compression of trace before, is in granular form material to exit;By negative-pressure suction, i.e. divided by 11 whirlwind of high pressure positive blower
It is evacuated from device 7 entrance, causes the pressure exit much smaller than sludge cake granule of described cyclone separator 7 entrance.Due to
Be negative pressure, the most constantly have air to be supplemented in so that sludge cake granule can cool down rapidly thus fragility increases, simultaneously by
Pressure official post granule in pipe ends produces acceleration, and mud cake granule constantly clashes into tube wall, originally with the mud of adhesion
Cake granule can be departed from cleverly by this design, and the design of negative pressure is more beneficial for the recovery of impurity dust herein,
Cyclone separator 7 departs from the graininess material of adhesion and settles downwards due to action of gravity and enter material bin 9 by Blowing stopper 8, reclaims
Recycling, dust is then drawn into pulse dust collector 10 by high pressure positive blower 11, is discharged by chimney 12 after dedusting.