CN218041878U

CN218041878U - Intelligent control high-frequency digital display ion fan

Info

Publication number: CN218041878U
Application number: CN202123046667.XU
Authority: CN
Inventors: 徐勃; 吕浩
Original assignee: King Glory Dongguan Tech Co ltd
Current assignee: King Glory Dongguan Tech Co ltd
Priority date: 2021-12-06
Filing date: 2021-12-06
Publication date: 2022-12-13
Anticipated expiration: 2031-12-06

Abstract

The utility model discloses an intelligent control high frequency digital display ion fan, which comprises a housin, the casing lateral wall correspondence is equipped with at least a set of air intake and air outlet, is located and installs fan and ion generation subassembly between air intake and the air outlet in proper order, fan and ion generation subassembly all with controller electric connection, the controller includes mutual electric connection's treater, comparison module and collection module, treater still electric connection has zigbee wireless communication module, collection module still electric connection has the metal induction coil, uses under the combination of controller and metal induction coil, can acquire space electrostatic field intensity numerical value to can adjust the produced ionic air flow intensity of fan and ion generation subassembly in real time, in order to reach the ion balance, pass to the host computer on the data through zigbee wireless communication module simultaneously, monitor ion fan running state.

Description

Intelligent control high-frequency digital display ion fan

Technical Field

The utility model belongs to the technical field of the static is clear away, specifically an intelligent control high frequency digital display ion fan.

Background

Static electricity removal equipment such as an ion fan is generally adopted. The ion fan is internally provided with an ion needle connected with high voltage, the ion needle generates point discharge to ionize air, a large amount of airflow with positive and negative charges is generated, static electricity on an object is neutralized, and the purpose of removing the static electricity is achieved. The performance and working condition of the ion blower play a decisive role in the effect of removing static electricity.

When the ion fan is used for a period of time, the ion balance can be deviated due to the influence of factors such as voltage fluctuation, ambient air humidity and the like, automatic adjustment cannot be performed, the ion fan usually needs to return to a factory for re-adjustment, and the process is too complicated;

in addition, in order to perform online monitoring on each solar fan, the solar fan is transmitted to a computer end from a wired network point to point through a specific communication protocol for storage, and the complicated wiring makes the installation process very difficult.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligent control high frequency digital display ion fan to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an intelligent control high frequency digital display ion fan, includes the casing, the casing lateral wall correspondence is equipped with at least a set of air intake and air outlet, is located and installs fan and ion in proper order between air intake and the air outlet and takes place the subassembly, fan and ion take place the subassembly all with controller electric connection, the controller includes mutual electric connection's treater, comparison module and collection module, treater still electric connection has zigbee wireless communication module, collection module still electric connection has the metal induction coil, under the combined use of controller and metal induction coil, can acquire space electrostatic field intensity numerical value to can adjust the produced ionic air flow intensity of fan and ion generation subassembly in real time, in order to reach the ion balance, pass to the host computer through zigbee wireless communication module with data simultaneously, monitor ion fan running state.

In a further technical scheme, the processor is also electrically connected with an alarm module.

According to a further technical scheme, the processor is electrically connected with a display module, and the display module is exposed through a through hole formed in the shell.

According to a further technical scheme, the controller further comprises a speed regulating module electrically connected with the processor, and the speed regulating module is electrically connected with the fan.

According to the technical scheme, the two ends of the shell are hinged with mounting racks, the ion fan is fixed at the position corresponding to the workbench through the mounting racks, and the ion fan can be rotated to adjust the angle.

According to a further technical scheme, the ion generation assembly comprises an air guide frame, a plurality of ion needles are arranged on the air guide frame in an annular array mode, the ion needles are electrically connected with a high-voltage circuit board, and the high-voltage circuit board is electrically connected with the controller.

Further technical scheme is located casing air outlet department and installs the self-cleaning subassembly, the self-cleaning subassembly is used for taking place the subassembly to the ion and clears up, avoids the dust to pile up the influence ion and produces.

Further technical scheme, the self-cleaning subassembly is including installing the screen panel in air outlet department, the screen panel inboard install with controller electric connection's micro motor, the micro motor output is connected with the brush, the brush can the ion take place the subassembly contact.

The utility model has the advantages that:

1. the ion generating assembly is continuously cleaned through the automatic cleaning assembly, so that the phenomenon that accumulation of dust affects generation of positive and negative ions to cause weakening of static neutralization is effectively avoided, intelligent control can be performed through the controller, the ion generating assembly is periodically cleaned, and energy consumed by continuous cleaning is saved;

2. under the combined use of the controller and the metal induction coil, the intensity value of the space electrostatic field can be obtained, so that the intensity of the ion airflow generated by the fan and the ion generating assembly is intelligently adjusted, the ion balance is always kept, the manual intervention is not needed in the process, the output is always balanced, the reduction of the production yield caused by the failure of the ion fan is avoided, the frequency of returning the ion fan to a factory is reduced, and the working efficiency is improved;

3. the self-networking formed by the zigbee sends data to software of an upper computer, so that the data of a plurality of ion fans can be quickly and stably received by the upper computer without complex wiring, the installation is more convenient, and when the monitored numerical value is not in a set range any more, the problem can be quickly positioned and eliminated through the data sent by the zigbee wireless communication module

Other features and advantages of the present invention will be described in detail in the detailed description which follows.

Drawings

FIG. 1: the utility model discloses a three-dimensional structure chart.

FIG. 2: the utility model discloses a controller inner module connects the schematic diagram.

FIG. 3: the utility model discloses an explosion diagram.

FIG. 4: the utility model discloses an ion generation subassembly and self-cleaning subassembly structure picture.

Detailed Description

The technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings,

referring to fig. 1-4 of the drawings,

the ion fan of the utility model is usually installed within the height range of 1m above the workbench, and blows out ion wind from top to bottom, and the ion fan of the utility model can be provided with a plurality of groups of air inlets 11 and air outlets 12 on the shell 1 according to actual conditions, and is made into a three-head or four-head plasma fan, that is to say, can blow out ion airflow from a plurality of air outlets 12, so that the effective range is wider, even if the ion fan is provided with a plurality of groups of air inlets 11 and air outlets 12, the components in each group are the same, share one controller 2, the working principle is the same, therefore, only one group of the components is explained in the embodiment;

the first embodiment;

after the ion fan is electrified, the fan 3 is started through the controller 2 to suck external air from the air inlet 11 of the shell 1, then the external air is blown into the ion generating assembly 4, the ion generating assembly 4 generates positive and negative ions under the trigger of the controller 2, and finally the positive and negative ions are blown to a workbench along with the airflow generated by the fan 3 to neutralize the static electricity on the surfaces of the circuit board or other objects so as to achieve the effect of static electricity removal;

after the device is used for a period of time, static neutralization is greatly reduced due to unbalance of blown ions caused by residual voltage in the ion blower, generally, workers can find the static neutralization difficultly and can find the static neutralization only when regular maintenance is needed, in the embodiment, the device calibrates the change of the space electrostatic field intensity caused by the unbalance of the ions, metal induction is arranged at the air outlet 12, and a space electrostatic field intensity value can be obtained under the combined use of the controller 2 and the metal induction coil 6, the working principle of the device is similar or identical to that of a static detection device in the prior art, and the application of the device is mature and is not repeated herein; the controller 2 is used for analyzing the intensity of the electrostatic field, and if the intensity of the external electrostatic field is increased, the fact that the residual voltage reaches a certain value to unbalance positive and negative ions in blown air flow is proved to cause that the electrostatic neutralization effect is weakened, at the moment, the controller 2 sends a signal to the ion generation assembly 4 to enable the ion generation assembly to generate more positive and negative ions until the balance is achieved again; on the contrary, the intensity of the external electrostatic field is weakened, the ion output is reduced, the balance can be achieved, the energy-saving effect is achieved, the static electricity is not generated under the ideal working environment, and the reduction of the ion output is only achieved by theory and technology and is not necessary;

the output of making intelligent adjustment positive and negative ion is realized through this mode, need not artificial intervention, makes the output reach the balance all the time, avoids the ion fan inefficacy to lead to the production yields to descend, has also reduced the number of times that the ion fan returned the factory simultaneously, promotes work efficiency.

In this embodiment, the controller 2 includes a processor 21, a comparison module 22 and an acquisition module 23 which are electrically connected with each other, the acquisition module 23 acquires the electrostatic value of the metal induction coil 6, the electrostatic value is converted and transmitted to the comparison module 22 to be compared with an upper limit value, the result is transmitted to the processor 21, the processor 21 sends a further instruction to the ion generation assembly 4, when the value acquired by the acquisition module 23 is higher than a standard value of the comparison module 22, the processor 21 sends an instruction to the alarm module 7 after receiving the result, and before the ion balance is restored, the processor continuously sends an alarm sound to remind relevant personnel; the processor 21 used here can be a model MSP430F149 single chip microcomputer, and has the advantages of ultra-low power consumption, small volume, multiple functions and the like.

If there are multiple sets of components, the plurality of metal induction coils 6 are also provided and are all connected to the controller 2, and the controller 2 performs comprehensive analysis by using data acquired by the plurality of metal induction coils 6;

the output of the positive and negative ions is automatically adjusted without manual intervention, so that the output is always balanced, the reduction of the production yield caused by the failure of the ion fan is avoided, the frequency of returning the ion fan to a factory is reduced, and the working efficiency is improved.

In addition, zigbee is a novel wireless communication technology, is suitable for a series of electronic component devices with short transmission range and low data transmission rate, and has the characteristics of low speed, low power consumption, low cost, support of a large number of nodes on the network, support of multiple topologies on the network, low complexity, rapidness, reliability, safety and the like;

it should be noted that the acquisition module 23 also sends the original data to the processor 21, the processor 21 further converts the original data to send the data to the zigbee wireless communication module 9, and finally the zigbee wireless communication module 9 sends the data to the software of the upper computer, because the data transmitted by the ion blower is less, the zigbee transmission mode is adopted to avoid the waste of resources and effectively reduce the cost;

the zigbee wireless communication modules 9 can form an ad hoc network, so that the upper computer can receive data of a plurality of devices, and can support 250 monitoring points for communication according to the test, thereby greatly reducing the wiring difficulty compared with the traditional point-to-point communication, and being more stable and safer;

the same standard value as that in the comparison module is set in software of the upper computer, when the data of the acquisition module 23 is higher than the standard value, the upper computer receives the value and sends an alarm to inform monitoring personnel, the self-organizing network through zigbee can quickly locate the accident point, and the personnel can be arranged to go forward to be processed in time.

In the second embodiment, the present embodiment is a further description of the first embodiment;

the acquisition module 23 sends the original data to the processor 21, the processor 21 further processes the original data and then sends the processed data to the display module 8, and the current ion balance and the working time are displayed from the through hole 13, so that the method is more intuitive.

The third embodiment is a further description of the first embodiment;

the upper computer can also control the ion blower through a zigbee ad hoc network, the upper computer sends an instruction to the zigbee wireless communication module 9 and then transmits the instruction to the processor 21, for example, the instruction can be sent to the processor 21 through software to perform positive and negative compensation of 100V and perform manual ion balance correction, and if a speed regulation module 24 is arranged in the ion blower, the instruction can be sent to the processor 21 through software, and the speed regulation module 24 can be controlled through the processor 21, so that the rotating speed of the blower 3 can be regulated, the higher the rotating speed of the fan is, the faster the blown ion airflow is, the faster the static electricity can be eliminated, generally, the output can be divided into 1-6 grade components, and the rotating speed can reach 3000-5000 rpm.

In a fourth embodiment, the present embodiment is further described with reference to the first embodiment;

when the fan 3 works, dust in the air is sucked in the air and adsorbed in the ion generating assembly 4, after the fan is used for a period of time, the dust is accumulated to a certain degree and interferes with the normal work of the ion generating assembly 4, generated ions are reduced, and the static neutralization effect is weakened, so that the ion generating assembly 4 can be cleaned through the automatic cleaning assembly 5, the dust adsorbed on the ion generating assembly 4 is cleaned, and then the dust is blown out along with air flow;

it should be noted that, since the automatic cleaning assembly 5 continuously cleans the ion generating assembly 4, the dust cannot be accumulated together, and the dust blown out along with the air flow does not affect the electronic components in production like the dust floating in the air, and of course, the automatic cleaning assembly 5 may be controlled by the controller 2 to clean the ion generating assembly 4 at intervals, and during cleaning, the electronic components located below the ion blower are cleaned away, and then the cleaning program is started.

In this embodiment, the ion generating assembly 4 includes the wind guide frame 41, and the wind that makes the fan blow can concentrate more and have the directionality under the influence of wind guide frame 41, and a plurality of ion needles 42 are installed to annular array on wind guide frame 41, make to have great clearance between the ion needle 42, avoid influencing ion production, theory of operation: the high-frequency electric signal generated by the high-voltage circuit board 43 triggers the ion needle 42 to enable the ion needle 42 to generate positive and negative ions;

working principle of the automatic cleaning assembly 5: at first, the mesh enclosure 51 is arranged at the air outlet 12, which has the function of protecting internal components, and simultaneously provides convenience for the installation of the micro motor 52, the micro motor 52 rotates to drive the brush 53 to rotate, and the circular array of the ion needles 42 is arranged to just correspond to the motion track of the brush 53, the brush 53 can clean each ion needle 42 along with the rotation of the micro motor 52, so as to clean up the dust adsorbed on the ion needle 42, and the micro motor 52 is electrically connected with the controller 2, so that the aim of intelligently controlling the cleaning is achieved by controlling the micro motor 52.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may include only a single embodiment, and such description is for clarity only, and those skilled in the art will be able to make the description as a whole, and the embodiments may be appropriately combined to form other embodiments as will be apparent to those skilled in the art.

Claims

1. The utility model provides an intelligent control high frequency digital display ion fan, includes casing (1), casing (1) lateral wall correspondence is equipped with at least a set of air intake (11) and air outlet (12), is located and installs fan (3) and ion generation subassembly (4), its characterized in that between air intake (11) and air outlet (12) in proper order: fan (3) and ion generation subassembly (4) all with controller (2) electric connection, controller (2) are including mutual electric connection's treater (21), comparison module (22) and collection module (23), treater (21) still electric connection has zigbee wireless communication module (9), collection module (23) still electric connection has metal induction coil (6), treater (21) still electric connection has alarm module (7).

2. The intelligent control high-frequency digital display ion fan according to claim 1, characterized in that: the processor (21) is also electrically connected with a display module (8), and the display module (8) is exposed through a through hole (13) formed in the shell (1).

3. The intelligent control high-frequency digital display ion fan according to claim 2, characterized in that: the controller (2) further comprises a speed regulating module (24) electrically connected with the processor (21), and the speed regulating module (24) is electrically connected with the fan (3).

4. The intelligent control high-frequency digital display ion fan according to claim 1, characterized in that: ion generation subassembly (4) are including wind guide frame (41), annular array is equipped with a plurality of ion needles (42) on wind guide frame (41), ion needle (42) electric connection has high voltage circuit board (43), high voltage circuit board (43) and controller (2) electric connection.

5. The intelligent control high-frequency digital display ion fan according to claim 4, characterized in that: be located casing (1) air outlet (12) department and install self-cleaning subassembly (5), self-cleaning subassembly (5) are used for taking place subassembly (4) to the ion and clear up, avoid the dust to pile up the influence ion and produce.

6. The intelligent control high-frequency digital display ion fan according to claim 5, characterized in that: automatic clean subassembly (5) are including installing screen panel (51) in air outlet (12) department, screen panel (51) inboard is installed and is had micro motor (52) with controller (2) electric connection, micro motor (52) output is connected with brush (53), brush (53) can the ion generation subassembly (4) contact.

7. The intelligent control high-frequency digital display ion fan according to any one of claims 1 to 6, characterized in that: casing (1) both ends are articulated to have mounting bracket (10), fix the ion fan in the position that the workstation corresponds through mounting bracket (10) to rotatable ion fan carries out angular adjustment.