CN218041336U

CN218041336U - Photovoltaic panel framing machine

Info

Publication number: CN218041336U
Application number: CN202222263096.3U
Authority: CN
Inventors: 张雨军; 李靖峰; 李健; 胡钧鹏
Original assignee: Jiangsu Chuangxin Energy Technology Co ltd
Current assignee: Jiangsu Chuangxin Energy Technology Co ltd
Priority date: 2022-08-26
Filing date: 2022-08-26
Publication date: 2022-12-13
Anticipated expiration: 2032-08-26

Abstract

The utility model relates to a photovoltaic technology field especially relates to a photovoltaic panel dress frame machine, include transfer module, support module, bulldoze the module and rivet some module. The photovoltaic panel entering the photovoltaic panel framing machine has the frame and the connecting pieces filled with glue in the cavity placed on the edge of the laminated piece, and the photovoltaic panel framing machine is required to be used for clamping and fixing the frame, the connecting pieces and the laminated piece. The photovoltaic panel is transferred to the first position by the transfer module, and then the support module moves the photovoltaic panel from the first position to the second position to be separated from the transfer module in preparation for a subsequent step. Then the pushing module pushes a plurality of frames to be close to the center of the laminating part, pressure maintaining is carried out after pushing is in place, and finally the riveting point module presses a limiting groove on the connecting piece and the frames which are connected so as to prevent the connecting piece and the frames which are connected from being separated, so that framing operation of the photovoltaic panel is completed.

Description

Photovoltaic panel framing machine

Technical Field

The utility model relates to a photovoltaic technology field especially relates to a photovoltaic panel dress frame machine.

Background

The photovoltaic panel comprises a lamination piece, a frame and a connecting piece, wherein the frame is arranged around the lamination piece, the inner cavity of the frame is filled with glue, and the connecting piece is used for connecting adjacent frames. The existing manufacturing process of the photovoltaic panel needs to manually assemble and press the edge of the laminating piece to the frame and the connecting piece, wherein the inner cavity of the manufacturing process is filled with glue, the operation is not only low in efficiency, but also easy and insufficient in local pressing, the whole size is not appropriate, and even the quality of the photovoltaic panel can be influenced.

Therefore, a photovoltaic panel framing machine is needed to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: the utility model provides a photovoltaic panel dress frame machine can improve photovoltaic panel's dress frame efficiency and quality.

To achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides a photovoltaic panel dress frame machine, photovoltaic panel include the lamination piece, many interior cavities fill have frame and a plurality of connecting piece of gluing, many the frame sets gradually a plurality of sides department of lamination piece, the connecting piece is used for connecting adjacent two the frame, photovoltaic panel dress frame machine includes:

a transfer module capable of transferring the photovoltaic panel to a first location;

a support module capable of raising and lowering the photovoltaic panel;

the pushing module can push a plurality of frames to respectively approach to the centers of the laminated parts;

and the riveting point module can be used for pressing a limiting groove on the connecting piece and the frame which are connected so as to prevent the connecting piece and the frame which are connected from being separated.

As a preferred scheme of photovoltaic panel dress frame machine, still include the module of flattening, the front of lamination piece is placed downwards, the module that bulldozes can also support the frame with the connecting piece, the module of flattening is used for pushing down the lamination piece.

As a preferred scheme of the photovoltaic panel framing machine, the flattening module comprises a plurality of load-bearing pieces and a connecting support, and the load-bearing pieces are uniformly connected to the connecting support at intervals.

As an optimal scheme of the photovoltaic panel framing machine, the flattening module further comprises a flattening driving assembly, and the output end of the flattening driving assembly is connected to the connecting support to push the connecting support to move along the vertical direction.

As a preferable scheme of the photovoltaic panel framing machine, the pushing module comprises four supporting pushing members capable of supporting and pushing the frame and the connecting member, the four supporting pushing members are arranged at four corners of the photovoltaic panel, and two adjacent supporting pushing members can be close to and far away from each other.

As a preferred scheme of the photovoltaic panel framing machine, the supporting pushing piece comprises a supporting platform and two side pushing pieces, the two side pushing pieces are respectively arranged on two sides of the supporting platform far away from the center of the photovoltaic panel, and the two side pushing pieces are respectively abutted against two adjacent frames.

As a preferable scheme of the photovoltaic panel framing machine, part or all of the supporting platforms supporting the pushing members and the side pushing members are arranged at intervals to form first avoiding gaps, and part or all of the side pushing members supporting the pushing members are provided with grooves to form second avoiding gaps.

As a preferred scheme of the photovoltaic panel framing machine, the riveting point module comprises four groups of riveting point assemblies, each group of riveting point assemblies comprises a riveting point tool, a riveting point protruding portion is arranged on the bottom surface of each riveting point tool, and the riveting point tools can move up and down.

As a preferable scheme of the photovoltaic panel framing machine, a group of the riveting point assemblies is arranged on one of the supporting pushing members.

As a preferable scheme of the photovoltaic panel framing machine, the conveying module comprises a conveying chain and a plurality of conveying blocks, the plurality of conveying blocks are arranged on the conveying chain at intervals, and the conveying blocks are used for supporting the photovoltaic panels.

The utility model has the advantages that:

the utility model provides a photovoltaic panel dress frame machine, include transport module, support module, bulldoze the module and rivet the point module. The photovoltaic panel that gets into photovoltaic panel dress frame machine, its cavity body is filled and is filled frame and the connecting piece of gluing have been placed on the edge of lamination piece, need use photovoltaic panel dress frame machine to carry out the clamping and fixing that interior cavity body is filled between frame, connecting piece and the lamination piece of gluing. The photovoltaic panel is transferred to the first position by the transfer module, and then the support module moves the photovoltaic panel from the first position to the second position to be separated from the transfer module in preparation for a subsequent step. Then the pushing module pushes the frames with the inner cavities filled with glue to be close to the center of the laminating piece, and finally the riveting module presses limiting grooves on the connecting pieces and the frames to prevent the connecting pieces from being separated from the frames, so that framing operation of the photovoltaic panel is completed.

Drawings

Fig. 1 is a schematic structural diagram of a photovoltaic panel framing machine provided in an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a transfer module according to an embodiment of the present invention;

fig. 3 is a schematic partial structural diagram of a support module according to an embodiment of the present invention;

fig. 4 is a schematic partial structural view of the pushing module and the frame according to the embodiment of the present invention;

fig. 5 is a schematic partial structural diagram of a pushing module and a riveting point module according to an embodiment of the present invention;

fig. 6 is a schematic view of a partial structure of the pushing module, the riveting point module and the frame according to the embodiment of the present invention;

fig. 7 is a schematic structural diagram of a flattening module according to an embodiment of the present invention.

In the figure:

1. a transfer module; 11. a conveyor chain; 12. a transfer block; 13. a transfer support; 14. conveying the lifting driving member; 15. a transfer drive;

2. a support module; 21. a support base; 22. a support pillar; 23. a supporting base;

3. a pushing module; 31. supporting the pusher; 311. a support platform; 312. a side pushing piece; 301. a first avoidance gap; 32. a first slide rail; 33. a second slide rail; 34. a pushing platform;

4. riveting a point module; 41. riveting point tools; 42. riveting a point driving piece; 43. a hydraulic power plant; 44. a hydraulic oil pipe;

5. a flattening module; 51. a load member; 52. connecting a bracket; 53. a flattening drive assembly; 54. flattening the support frame;

6. a frame.

Detailed Description

The technical solution of the present invention will be further explained with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the elements related to the present invention are shown in the drawings.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present application, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation of the first and second features not being in direct contact, but being in contact with another feature between them. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The photovoltaic panel comprises a laminating piece, a plurality of inner cavities, a frame filled with glue and a plurality of connecting pieces, wherein the plurality of inner cavities are filled with the frame filled with the glue and are sequentially arranged at a plurality of side edges of the laminating piece, and the connecting pieces are used for connecting two adjacent frames. Optionally, the glue is a silicone glue. The edge frame and the connecting piece, the cavity of which is filled with glue, of the photovoltaic panel entering the photovoltaic panel framing machine are already placed on the edge of the laminated piece. Specifically, the groove of the frame is pre-glued, and the frame is placed on the side of the lamination member so that the edge of the lamination member is inserted into the groove of the frame. The clamping and fixing among the frame, the connecting piece and the laminated piece are carried out by using a photovoltaic panel framing machine.

As shown in fig. 1 to 7, the photovoltaic panel framing machine of the present embodiment includes a frame 6, a conveying module 1, a supporting module 2, a pushing module 3, and a riveting module 4. The photovoltaic panel is transferred by the transfer module 1 to the first position, and then the support module 2 moves the photovoltaic panel from the first position to the second position to be detached from the transfer module 1 in preparation for the subsequent steps. Then bulldoze module 3 and push away a plurality of frames and in order to be close to the center of lamination piece and carry out the back pressurize of targetting in place, and final riveting point module 4 suppresses spacing recess on connecting piece and the frame that is connected to hinder the connecting piece that is connected and break away from with the frame, and module 5 opens simultaneously and descends and releases the energy of pushing down, lets the higher authority of photovoltaic panel receive corresponding even heavy burden, and the concrete structure of module 5 that flattens will be described in detail below. The effective laminating of lamination spare and frame can be ensured in the setting of module 5 that flattens, realizes the even overflow of gluing all around of many frames, has accomplished the dress frame operation of photovoltaic panel from this promptly.

Preferably, the transfer module 1 includes a transfer chain 11 and a plurality of transfer blocks 12, the plurality of transfer blocks 12 being disposed at intervals on the transfer chain 11, the transfer blocks 12 being used to support the photovoltaic panels to prevent glue at edges of the photovoltaic panels from adhering to the transfer chain 11.

Preferably, the transfer module 1 further comprises a transfer support 13 to support the transfer chain 11. The transfer module 1 further comprises a transfer drive 15 and a transfer lift drive 14, the transfer drive 15 being adapted to drive the transfer chain 11 in movement, and the transfer lift drive 14 being adapted to drive the transfer support 13 in lifting.

Preferably, the support module 2 comprises a liftable support base 21 and a plurality of support columns 22 arranged on the support base 21, and the plurality of support columns 22 are uniformly spaced to make the support force for the photovoltaic panel more uniform. The top end of each supporting column 22 is provided with a supporting seat 23. Alternatively, the support base 23 may be a ball seat rotatably disposed at the top end of the support column 22 to prevent the photovoltaic panel from rubbing against the support base 23 and leaving scratches. Alternatively, the supporting base 23 may also be an adsorbing member to adsorb the photovoltaic panel, so as to achieve the effect of leveling the laminate.

Preferably, the pushing module 3 comprises four supporting pushing members 31 capable of supporting and pushing the frame and the connecting members, the four supporting pushing members 31 are arranged at the four corners of the photovoltaic panel in the second position, and two adjacent supporting pushing members 31 are capable of approaching and moving away from each other. I.e. when the photovoltaic panel is raised to the second position, the support pusher 31 will move to push the frame and the connecting pieces towards the center of the laminate.

Preferably, the supporting pushing member 31 includes a supporting platform 311 and two side pushing members 312, the two side pushing members 312 are respectively disposed on two sides of the supporting platform 311 away from the center of the photovoltaic panel, and the two side pushing members 312 respectively abut against two adjacent frames. Alternatively, the support platform 311 is horizontally disposed and the side push members 312 are vertically disposed.

The special-shaped frames have various forms, some special-shaped frames are provided with outward-extending side plates, and some special-shaped frames are provided with protrusions which can not bear pressure. In order to adapt to the framing requirement of the special-shaped frame, preferably, the supporting platform 311 which partially or completely supports the pushing member 31 is arranged at an interval with the side pushing member 312 to form a first avoiding gap 301 so as to avoid the flared side plate of the special-shaped frame. Grooves are formed on part or all of the side pushing members 312 supporting the pushing members 31 to form second avoiding gaps (not shown) to avoid the protrusions of the irregular frame which can not bear pressure. Of course, in other embodiments, the side pushing member 312 may be configured differently to accommodate different shaped frames, for example, the side pushing member 312 may have an inclined surface.

In order to enable two adjacent supporting pushers 31 to be moved towards and away from each other, the push module 3 preferably comprises a first slide rail 32, a second slide rail 33, a push platform 34 and a corresponding push drive assembly. Two parallel first slide rails 32 are fixed on the frame 6 at intervals, the first slide rails 32 extend along a first direction, the second slide rails 33 extend along a second direction, and the first direction and the second direction are both horizontal and perpendicular to each other. The two pushing platforms 34 are slidably disposed on the two first slide rails 32 at intervals, and the two second slide rails 33 are disposed on the two pushing platforms 34, respectively. The two supporting pushing members 31 are respectively disposed at two ends of a pushing platform 34, and slidably connected to the second sliding rail 33 of the pushing platform 34. The other two supporting pushing members 31 are respectively disposed at two ends of the other pushing platform 34 and slidably connected to the second slide rail 33 of the pushing platform 34. Thereby, the adjacent two support pusher members 31 can be moved closer to and away from each other in the first direction or the second direction.

Preferably, the photovoltaic panel framing machine further comprises a flattening module 5, the front side of the laminated member is placed downwards, the pushing module 3 can also support the frame and the connecting member, and the flattening module 5 is used for pressing the laminated member downwards. Push away module 3 and support frame and connecting piece to under the unchangeable circumstances of its vertical height, flattening module 5 pushes down the lamination piece, will make the below edge of lamination piece butt frame, prevent that glue from overflowing from the below that the front of lamination piece is promptly, guarantee the leakproofness and the roughness of lamination piece front edge. It should be noted that the riveting module 4 is arranged above the photovoltaic panel and is used for riveting from top to bottom, the lamination part is firstly abutted to the lower edge of the frame, and then the riveting module 4 is used for riveting and fixing the frame and the connecting piece from top to bottom.

Preferably, the flattening module 5 includes a plurality of weight members 51 and a connecting bracket 52, and the weight members 51 are uniformly connected to the connecting bracket 52 at intervals. Preferably, the flattening module 5 further includes a flattening driving assembly 53, and an output end of the flattening driving assembly 53 is connected to the connecting bracket 52 to push the connecting bracket 52 to move in the vertical direction, so as to drive the plurality of weights 51 to move in the vertical direction.

Preferably, the flattening module 5 further comprises a flattening support frame 54, the flattening support frame 54 is placed on the ground or fixed on the frame 6 of the framing machine, and the flattening drive assembly 53 is arranged on the flattening support frame 54.

Preferably, the riveting module 4 includes four sets of riveting assemblies, each set of riveting assembly includes a riveting tool 41, a bottom surface of the riveting tool 41 is provided with a riveting protrusion, and the riveting tool 41 can move up and down.

Preferably, a set of rivet point assemblies is provided on one support pusher 31 to move in a horizontal direction with the support pusher 31 to ensure alignment of the rim and connectors.

Preferably, each set of riveting point assembly further includes a riveting point driving member 42, so that one riveting point driving member 42 drives one riveting point tool 41 to move up and down. Optionally, the rivet point drive 42 is a hydraulic cylinder.

Preferably, the riveting point module 4 further comprises a hydraulic power device 43 and four hydraulic oil pipes 44, wherein the four hydraulic oil pipes 44 are respectively connected with the hydraulic cylinders of the four riveting point assemblies.

It should be noted that the specific types of the various driving parts arranged in the photovoltaic panel framing machine are not disclosed, and an air cylinder, a hydraulic cylinder or a linear motor can be adopted.

It is to be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. Photovoltaic panel dress frame machine, its characterized in that, photovoltaic panel includes that lamination piece, many interior cavity fill have glued frame and a plurality of connecting piece, many the frame sets gradually a plurality of sides departments of lamination piece, the connecting piece is used for connecting adjacent two the frame, photovoltaic panel dress frame machine includes:

a transfer module (1) capable of transferring the photovoltaic panel to a first position;

a support module (2) capable of raising and lowering the photovoltaic panel;

the pushing module (3) can push a plurality of frames to respectively approach to the centers of the laminated parts;

and the riveting point module (4) can press a limiting groove on the connecting piece and the frame which are connected so as to prevent the connecting piece and the frame which are connected from being separated.

2. A photovoltaic panel framing machine according to claim 1, further comprising a flattening module (5), the front side of the laminate being placed facing downwards, the pushing module (3) being further capable of supporting the rim and the connecting members, the flattening module (5) being used to press down the laminate.

3. A photovoltaic panel framing machine according to claim 2, characterized in that said flattening module (5) comprises a plurality of weights (51) and a connecting bracket (52), said weights (51) being connected to said connecting bracket (52) at regular intervals.

4. A photovoltaic panel framing machine according to claim 3, wherein said flattening module (5) further comprises a flattening drive assembly (53), the output of said flattening drive assembly (53) being connected to said connecting bracket (52) to urge said connecting bracket (52) to move in a vertical direction.

5. A photovoltaic panel framing machine according to any of claims 1-4, characterized in that the pushing module (3) comprises four supporting pushing members (31) capable of supporting and pushing the jamb and the connecting members, the four supporting pushing members (31) are arranged at the four corners of the photovoltaic panel, and two adjacent supporting pushing members (31) are capable of moving closer to and away from each other.

6. The photovoltaic panel framing machine according to claim 5, wherein the supporting pushing member (31) includes a supporting platform (311) and two side pushing members (312), the two side pushing members (312) are respectively disposed on two sides of the supporting platform (311) far away from the center of the photovoltaic panel, and the two side pushing members (312) respectively abut against two adjacent frames.

7. The photovoltaic panel framing machine according to claim 6, wherein part or all of the support platforms (311) supporting the pushing members (31) are spaced from the side pushing members (312) to form a first avoiding gap (301), and part or all of the side pushing members (312) supporting the pushing members (31) are provided with grooves to form a second avoiding gap.

8. The photovoltaic panel framing machine according to claim 5, wherein the riveting point module (4) comprises four sets of riveting point assemblies, each set of riveting point assembly comprises a riveting point tool (41), a riveting point protruding part is arranged on the bottom surface of the riveting point tool (41), and the riveting point tool (41) can move up and down.

9. Photovoltaic panel framing machine according to claim 8, characterized in that a set of said riveting point assemblies is provided on one of said supporting pushers (31).

10. A photovoltaic panel framing machine according to any one of claims 1 to 4, wherein said conveyor module (1) includes a conveyor chain (11) and a plurality of conveyor blocks (12), a plurality of said conveyor blocks (12) being arranged at intervals on said conveyor chain (11), said conveyor blocks (12) being adapted to support said photovoltaic panels.