CN218036367U

CN218036367U - Monofilament defect detection device

Info

Publication number: CN218036367U
Application number: CN202222011130.8U
Authority: CN
Inventors: 沈华锋
Original assignee: Zhejiang Baoli Special Silk Industry Co ltd
Current assignee: Zhejiang Baoli Special Silk Industry Co ltd
Priority date: 2022-07-26
Filing date: 2022-07-26
Publication date: 2022-12-13
Anticipated expiration: 2032-07-26

Abstract

The utility model provides a monofilament defect detection device belongs to monofilament defect detection technical field, include: a warping creel, a yarn collecting plate, a defect detection mechanism and a winding mechanism; the warping creel is arranged on one side of the filament collecting plate, and a plurality of monofilaments are conveyed to the defect detecting mechanism through the filament collecting plate; the winding mechanism is arranged on the other side of the defect detection mechanism and comprises a warp beam; the defect detection mechanism comprises a frame, a monofilament channel and a detection mechanism; the monofilament channel is arranged at the top of the frame; the detection mechanism is arranged on the rack in a spanning manner; the detection mechanism comprises an image acquisition module. The utility model discloses carry out the fault detection when carrying out the warping, improved detection efficiency, simplified operation flow.

Description

Monofilament defect detection device

Technical Field

The utility model relates to a monofilament defect detects technical field, concretely relates to monofilament defect detection device.

Background

If the monofilament has defects, the quality of the woven fabric is greatly influenced, and the fabric is relatively difficult to repair. Therefore, the defects of the monofilaments need to be detected before weaving. The existing monofilament defect detection device comprises a size-adjustable channel, if the defects exist in monofilaments, the monofilaments cannot pass through the channel, but when the number of the monofilaments is large, the size of the channel is independently adjusted one by one, time and labor are wasted, the improvement of the working efficiency is not facilitated, and therefore the monofilament defect detection device for screening the defects through the channel is not suitable for simultaneously detecting a plurality of monofilaments. In addition, the cost of the image-based monofilament defect inspection equipment is relatively high and is not cost-effective to use alone. Therefore, the utility model provides a monofilament defect detection device.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a monofilament defect detection device.

In order to solve the technical problem, the purpose of the utility model is to realize like this:

a monofilament defect detecting apparatus comprising: a warping creel, a yarn collecting plate, a defect detection mechanism and a winding mechanism;

the warping creel is arranged on one side of the filament collecting plate, and a plurality of monofilaments are conveyed to the defect detecting mechanism through the filament collecting plate; the winding mechanism is arranged on the other side of the defect detection mechanism and comprises a warp beam;

the defect detection mechanism comprises a frame, a monofilament channel and a detection mechanism; the monofilament channel is arranged at the top of the frame; the detection mechanism is arranged on the rack in a crossing manner; the detection mechanism comprises an image acquisition module.

On the basis of the above scheme and as a preferable scheme of the above scheme, the detection mechanism comprises a support frame and a cross beam; the bottom of the support frame is fixedly connected to the rack; two ends of the cross beam are connected with the supporting frame respectively; the image acquisition module is arranged on the cross beam.

In addition to the above, and as a preferable mode of the above, the defect detecting mechanism is connected to an external display screen.

On the basis of the scheme, as a preferable scheme of the scheme, two ends of the monofilament channel are provided with yarn guide rollers; the number of the yarn guide rollers is four, and every two yarn guide rollers are arranged in parallel up and down.

On the basis of the above-mentioned solution and as a preferable solution of the above-mentioned solution, the defect detecting means includes a warning lamp; the warning light is arranged above the cross beam.

In addition to and as a preferred mode of the above, the defect detecting means includes an illumination lamp; the illuminating lamp is arranged on the cross beam and faces the rack.

The utility model has the advantages that: the utility model discloses an image type defect detection device can carry out the defect to a large amount of monofilaments simultaneously and detect, and detection speed is fast, and work efficiency is high, and is applicable to the monofilament detection of various fineness degrees. The defect detection device is additionally arranged in the warping machine, a large number of monofilaments are arranged in parallel during warping, so that the detection of the measured points is facilitated, the defect detection device is well matched with the defect detection device, the quality of the monofilaments after warping is finished can be guaranteed, and the weaving effect is improved.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic structural diagram of the defect detecting mechanism of the present invention.

Figure 3 is the plan structure schematic diagram of the defect detecting mechanism of the utility model.

In the figure: 1. a warping creel; 2. a filament collecting plate; 3. a defect detection mechanism; 31. a frame; 32. a monofilament channel; 33. a detection mechanism; 331. a support frame; 332. a cross beam; 34. an image acquisition module; 35. a yarn guide roller; 36. a warning light; 4. a collection mechanism; 41. a warp beam.

Detailed Description

The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention based on the embodiments of the present invention.

As shown in fig. 1, a monofilament defect detecting apparatus includes: the device comprises a warping creel 1, a yarn collecting plate 2, a defect detection mechanism 3 and a winding mechanism 4;

the warping creel 1 is arranged on one side of the filament collecting plate 2, and a plurality of monofilaments are conveyed to the defect detecting mechanism 3 through the filament collecting plate 2; the winding mechanism 4 is arranged on the other side of the defect detection mechanism 3 and comprises a warp beam 41. The monofilament starts from a warping creel 1, passes through a filament collecting plate 2 and then is positioned in the same plane, then passes through a defect detection mechanism 3 for defect detection, and finally is wound onto a warp beam 41 by a collection mechanism 4. The utility model discloses set up fault detection mechanism 3 in the warping technology, many monofilament parallel arrangement carry out the fault in the opportunity in coplanar and detect when utilizing the warping, can detect a large amount of monofilaments simultaneously, have improved detection efficiency greatly.

Further, as shown in fig. 2 and 3, the defect detecting mechanism 3 includes a frame 31, a filament path 32, and a detecting mechanism 33; the monofilament channel 32 is arranged at the top of the frame 31; the detection mechanism 33 is arranged on the frame 31 in a cross manner; the detection mechanism 33 comprises an image acquisition module 34. Specifically, the detecting mechanism 33 includes a supporting frame 331, a cross beam 332; the bottom of the support frame 331 is fixedly connected to the frame 31, and the number of the support frame 331 is two, and the two support frames are respectively arranged on two sides of the monofilament channel 32; two ends of the cross beam 332 are respectively connected with two support frames 331; the image acquisition module 34 is arranged on the cross beam 332, facing the monofilament channels 32,. The image acquisition module 34 is a high-definition camera and is connected with the processor. The pictures shot by the high-definition camera are transmitted to the processor, the pictures are analyzed whether defects exist or not after being processed by the processor, if so, the signals are transmitted to stop the forward movement of the monofilaments and send the signals to be provided for workers to process. Preferably, the two ends of the monofilament channel 32 are provided with yarn guide rollers 35; the number of the yarn guide rollers 35 is four, and every two yarn guide rollers are arranged in parallel up and down. The guide roller 35 enables the monofilaments passing through the monofilament channel 32 to be in a horizontal state, and therefore accuracy of defect detection is facilitated.

Wherein, the defect detection mechanism 3 is connected with a display screen. The display screen can show the picture that high definition digtal camera shot, makes things convenient for the workman to discern the fault position.

Further, the defect detecting mechanism 3 includes a warning lamp 36; the warning light 36 is disposed above the cross member 332. The warning lamp 36 is a warning mechanism of the defect detecting mechanism 3, and can amplify warning signals, so that workers can receive warning information in time. Optionally, the warning light 36 may be fitted with a warning horn.

Preferably, said defect detection means 3 comprise an illumination lamp 37; the illumination lamps 37 are disposed on the cross beam 332, facing the rack 31. The illuminating lamp 37 can improve the shooting definition and improve the accuracy of defect detection. The illuminating lamp 37 is an LED lamp.

The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.

Claims

1. A monofilament defect detecting apparatus, comprising: the warping creel (1), the silk collecting plate (2), the defect detection mechanism (3) and the winding mechanism (4);

the warping creel (1) is arranged on one side of the filament collecting plate (2), and a plurality of monofilaments are conveyed to the defect detecting mechanism (3) through the filament collecting plate (2); the winding mechanism (4) is arranged on the other side of the defect detection mechanism (3) and comprises a warp beam (41);

the defect detection mechanism (3) comprises a frame (31), a monofilament channel (32) and a detection mechanism (33); the monofilament channel (32) is arranged at the top of the frame (31); the detection mechanism (33) is transversely arranged on the rack (31); the detection mechanism (33) comprises an image acquisition module (34).

2. A monofilament defect detecting device according to claim 1, characterized in that said detecting means (33) comprises a supporting frame (331), a cross member (332); the bottom of the support frame (331) is fixedly connected to the rack (31); two ends of the cross beam (332) are respectively connected with the supporting frame (331); the image acquisition module (34) is arranged on the cross beam (332).

3. Monofilament defect detecting device according to claim 1, characterized in that said defect detecting means (3) is connected to a display screen.

4. A monofilament defect detecting apparatus as claimed in claim 1, wherein said monofilament passage (32) is provided with yarn guide rollers (35) at both ends thereof; the number of the yarn guide rollers (35) is four, and every two yarn guide rollers are arranged in parallel up and down.

5. A monofilament defect detecting device according to claim 2, characterized in that said defect detecting means (3) comprises a warning lamp (36); the warning light (36) is arranged above the cross beam (332).

6. A monofilament defect detecting device according to claim 2, characterized in that said defect detecting means (3) comprises an illuminating lamp; the illuminating lamp is arranged on the cross beam (332) and faces the rack (31).