CN218026300U - Steel wire rope zinc slag removing device - Google Patents

Steel wire rope zinc slag removing device Download PDF

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Publication number
CN218026300U
CN218026300U CN202221909789.9U CN202221909789U CN218026300U CN 218026300 U CN218026300 U CN 218026300U CN 202221909789 U CN202221909789 U CN 202221909789U CN 218026300 U CN218026300 U CN 218026300U
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CN
China
Prior art keywords
guide wheel
wire
wire rope
vibration
steel wire
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Active
Application number
CN202221909789.9U
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Chinese (zh)
Inventor
李建学
刘聪
孙文博
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Haicheng Greatx Wire Rope Ind Co ltd
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Haicheng Greatx Wire Rope Ind Co ltd
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Priority to CN202221909789.9U priority Critical patent/CN218026300U/en
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Publication of CN218026300U publication Critical patent/CN218026300U/en
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Abstract

The utility model relates to a device for removing zinc slag from a steel wire rope, which comprises a wire inlet guide wheel, a wire holding wheel set, a guide wheel set, a vibration wire pressing guide wheel and a wire outlet guide wheel which are arranged in sequence; after being guided in by the wire inlet guide wheel, the steel wire rope sequentially passes through 2 pairs of horizontal rollers, 1 pair of vertical guide wheels and 1 pair of horizontal guide wheels and then is guided out by the vibration wire pressing guide wheel and the wire outlet guide wheel; the vibration wire pressing guide wheel is arranged on a bracket, the bracket consists of a fixed bracket at the lower part and a movable bracket at the upper part, and the movable bracket can move up and down relative to the fixed bracket; on the movable support was rotationally located to the vibration line ball guide pulley, the vibration line ball guide pulley compressed tightly on the wire rope of below, be equipped with the vibrator on the movable support. The utility model discloses a vibrator drives the vibration of vibration line ball guide pulley, shakes the dross on wire rope surface and falls to effectively clear away wire rope surface dross.

Description

Steel wire rope zinc slag removing device
Technical Field
The utility model relates to a wire rope production technical field especially relates to a wire rope removes zinc sediment device.
Background
The galvanized steel wire rope is formed by twisting galvanized steel wires, has good corrosion resistance, and can be widely used in the fields of advanced buildings, shipping, marine oil exploration, airplane control, marine fishing and the like. During the steel wire galvanizing process, zinc liquid floating slag is likely to be adhered to the surface of the steel wire, so that zinc slag still exists on the surface of the twisted steel wire rope, and the use and the appearance of the product are affected.
In the prior art, the mode of manually removing the zinc dross on the surface of the steel wire rope by using the cleaning cloth on line is often adopted, but the mode has low efficiency, high labor intensity and potential safety hazard.
Disclosure of Invention
The utility model provides a wire rope removes zinc dross device drives vibration line ball guide pulley vibration through the vibrator, shakes the zinc dross on wire rope surface and falls to effectively clear away wire rope surface zinc dross.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a device for removing zinc slag from a steel wire rope comprises a wire inlet guide wheel, a wire supporting wheel set, a guide wheel set, a vibration wire pressing guide wheel and a wire outlet guide wheel which are sequentially arranged; the wire supporting wheel group consists of 2 pairs of horizontal rollers, and the guide wheel group consists of 1 pair of vertical guide wheels and 1 pair of horizontal guide wheels; after being guided in by the wire inlet guide wheel, the steel wire rope sequentially passes through 2 pairs of horizontal rollers, 1 pair of vertical guide wheels and 1 pair of horizontal guide wheels and then is guided out by the vibration wire pressing guide wheel and the wire outlet guide wheel; the vibration wire pressing guide wheel is arranged on a support, the support consists of a fixed support at the lower part and a movable support at the upper part, and the movable support can move up and down relative to the fixed support; the vibration wire pressing guide wheel is rotatably arranged on the movable support, the vibration wire pressing guide wheel is tightly pressed on a steel wire rope below the vibration wire pressing guide wheel, and the movable support is provided with a vibrator.
And wheel grooves matched with the diameter of the steel wire rope are formed in the wheel circumferences of the vibration wire pressing guide wheel and the wire outlet guide wheel.
The vibration wire pressing guide wheel is arranged in the middle of the fixed support, the two sides of the fixed support are provided with slideways, the top of the movable support is provided with a cross beam, and the two ends of the cross beam respectively extend into the slideways on the corresponding sides and can slide in the slideways; the vibrator is arranged at the top of the cross beam.
And an adjusting bolt is arranged above the cross beam and is in threaded connection with the fixed support, the lower end face of the adjusting bolt is in contact with the top face of the cross beam, and the pressing force of the vibration pressing line guide wheel on the steel wire rope is adjusted through the adjusting bolt.
The vibrator is detachably connected with the cross beam of the movable support through screws.
The vibrator is a pneumatic vibrator.
And a wire releasing device is arranged on the outer side of the wire inlet guide wheel, and a wire collecting device is arranged on the outer side of the wire outlet guide wheel.
The device for removing the zinc slag from the steel wire rope also comprises a base; the wire inlet guide wheel, the wire supporting wheel set, the vertical guide wheel, the horizontal guide wheel, the vibration wire pressing guide wheel and the wire outlet guide wheel are respectively arranged on the base through corresponding supports; the wire releasing device and the wire collecting device are both lower than the top surface of the base, and the steel wire rope is in a horizontal tightening state between the wire inlet guide wheel and the wire outlet guide wheel.
Compared with the prior art, the beneficial effects of the utility model are that:
the vibration pressing line guide wheel is driven to vibrate through the vibrator, so that the zinc dross on the surface of the steel wire rope is vibrated down, and the zinc dross on the surface of the steel wire rope is effectively removed.
Drawings
Fig. 1 is a schematic structural diagram of the device for removing zinc dross from a steel wire rope.
Fig. 2 is a partially enlarged view of fig. 1.
Fig. 3 is the installation schematic diagram of the vibration wire pressing guide wheel and the wire outlet guide wheel of the present invention.
Fig. 4 is a right side view of fig. 3.
In the figure: 1. wire inlet guide wheel 2, wire holding wheel group 21, horizontal roller wheel I22, horizontal roller wheel II 3, guide wheel group 31, vertical guide wheel 32, horizontal guide wheel 4, vibration wire pressing guide wheel 41, fixed bracket 41-1, slideway 42, movable bracket 42-1, beam 43, adjusting bolt 5, wire outlet guide wheel 6, wire rope 7, wire releasing device 8, wire taking-up device 9, vibrator 10, base 10
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
as shown in fig. 1-4, the device for removing zinc dross from a steel wire rope of the present invention comprises a wire inlet guide wheel 1, a wire holding wheel set 2, a guide wheel set 3, a vibration wire pressing guide wheel 4 and a wire outlet guide wheel 5, which are arranged in sequence; the line supporting wheel set 2 consists of 2 pairs of horizontal rollers (a first horizontal roller 21 and a second horizontal roller 22), and the guide wheel set 3 consists of 1 pair of vertical guide wheels 31 and 1 pair of horizontal guide wheels 32; after being guided in by the wire inlet guide wheel 1, the steel wire rope 6 sequentially passes through 2 pairs of horizontal roller wheels, 1 pair of vertical guide wheels 31 and 1 pair of horizontal guide wheels 32, and then is led out by the vibrating wire pressing guide wheel 4 and the wire outlet guide wheel 5; the vibration wire pressing guide wheel 4 is arranged on a bracket, the bracket consists of a fixed bracket 41 at the lower part and a movable bracket 42 at the upper part, and the movable bracket 42 can move up and down relative to the fixed bracket 41; the vibration wire pressing guide wheel 4 is rotatably arranged on the movable bracket 42, the vibration wire pressing guide wheel 4 is tightly pressed on the steel wire rope 6 below, and the vibrator 9 is arranged on the movable bracket 42.
And wheel grooves matched with the diameter of the steel wire rope 6 are formed in the wheel circumferences of the vibration wire pressing guide wheel 4 and the wire outlet guide wheel 5.
The vibration wire pressing guide wheel 4 is arranged in the middle of the fixed support 41, the two sides of the fixed support 41 are provided with slide ways 41-1, the top of the movable support 42 is provided with a cross beam 42-1, and the two ends of the cross beam 42-1 respectively extend into the slide ways 41-1 on the corresponding sides and can slide in the slide ways; the vibrator 9 is provided on top of the cross beam 42-1.
An adjusting bolt 43 is arranged above the cross beam 42-1, the adjusting bolt 43 is in threaded connection with the fixed support 41, the lower end face of the adjusting bolt 43 is in contact with the top face of the cross beam 42-1, and the pressing force of the vibration wire pressing guide wheel 4 on the steel wire rope 6 is adjusted through the adjusting bolt 43.
The vibrator 9 is detachably connected with the cross beam 42-1 of the movable bracket 42 through a screw.
The vibrator 9 is a pneumatic vibrator.
And a wire releasing device 7 is arranged on the outer side of the wire inlet guide wheel 1, and a wire winding device 8 is arranged on the outer side of the wire outlet guide wheel 5.
The device for removing the zinc slag from the steel wire rope further comprises a base 10; the incoming line guide wheel 1, the line supporting wheel set 2, the vertical guide wheel 31, the horizontal guide wheel 32, the vibration line pressing guide wheel 4 and the outgoing line guide wheel 5 are respectively arranged on the base 10 through corresponding supports; the pay-off device 7 and the take-up device 8 are both lower than the top surface of the base 10, and the steel wire rope 6 is in a horizontally tightened state between the incoming wire guide wheel 1 and the outgoing wire guide wheel 5.
The utility model relates to a wire rope removes zinc sediment device's use does: the steel wire rope 6 is led into the zinc slag removing device through the wire inlet lead 1 after being paid off by the paying-off device 7, the steel wire rope 6 sequentially passes through the first pair of horizontal rollers 21 and the second pair of horizontal rollers 22 and then passes through the 1 pair of vertical guide wheels 31 and the 1 pair of horizontal guide wheels 32, and the projections of the 2 vertical guide wheels 31 and the 2 horizontal guide wheels 32 in a vertical plane are in a shape of a Chinese character 'jing', so that the steel wire rope 6 can be led out from a specific position; and finally, the steel wire rope 6 penetrates out from the position between the vibrating wire pressing guide wheel 4 and the wire outlet guide wheel 5 and goes to the wire take-up device 8.
The vibrating wire pressing guide wheel 4 and the wire outlet guide wheel 5 are arranged one above the other, the vibrating wire pressing guide wheel 4 is rotatably arranged at the bottom of the movable support 42 through a wheel shaft, the movable support 42 is in sliding connection with the fixed support 41, for example, as shown in fig. 4, a cross beam 42-1 is arranged at the top of the movable support 42, two ends of the cross beam 42-1 extend into slide ways 41-1 formed on two sides of the fixed support 41, and the cross beam 42-1 can drive the vibrating wire pressing guide wheel 4 to move up and down when moving along the slide ways 41-1. The vibration wire pressing guide wheel 4 is directly pressed on the top of the steel wire rope 6 in a tightening manner, and the pressing force of the vibration wire pressing guide wheel 4 on the steel wire rope 6 can be adjusted through the upper and lower displacement of the adjusting bolt 43. The vibrator 9 can drive the vibration wire pressing lead 4 to vibrate, and zinc dross on the surface of the steel wire rope 6 is removed after vibration.
The vibrator 9 is preferably a pneumatic vibrator, which is commercially available, preferably a pneumatic vibrator with a quick coupling and a silencer.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the concept of the present invention within the technical scope of the present invention.

Claims (8)

1. A device for removing zinc slag from a steel wire rope is characterized by comprising a wire inlet guide wheel, a wire holding wheel set, a guide wheel set, a vibration wire pressing guide wheel and a wire outlet guide wheel which are sequentially arranged; the wire supporting wheel group consists of 2 pairs of horizontal rollers, and the guide wheel group consists of 1 pair of vertical guide wheels and 1 pair of horizontal guide wheels; after being guided in by the wire inlet guide wheel, the steel wire rope sequentially passes through 2 pairs of horizontal rollers, 1 pair of vertical guide wheels and 1 pair of horizontal guide wheels and then is guided out by the vibration wire pressing guide wheel and the wire outlet guide wheel; the vibration wire pressing guide wheel is arranged on a support, the support consists of a fixed support at the lower part and a movable support at the upper part, and the movable support can move up and down relative to the fixed support; on the movable support was rotationally located to the vibration line ball guide pulley, the vibration line ball guide pulley compressed tightly on the wire rope of below, be equipped with the vibrator on the movable support.
2. The device for removing the zinc slag from the steel wire rope as recited in claim 1, wherein the peripheries of the vibration wire pressing guide wheel and the wire outlet guide wheel are provided with wheel grooves matched with the diameter of the steel wire rope.
3. The device for removing the zinc dross through the steel wire rope according to claim 1, wherein the vibration wire pressing guide wheel is arranged in the middle of the fixed support, two sides of the fixed support are provided with slide ways, the top of the movable support is provided with a cross beam, and two ends of the cross beam respectively extend into the slide ways on the corresponding sides and can slide in the slide ways; the vibrator is arranged at the top of the cross beam.
4. The device for removing the zinc dross from the steel wire rope according to claim 3, wherein an adjusting bolt is arranged above the cross beam and is in threaded connection with the fixed support, the lower end surface of the adjusting bolt is in contact with the top surface of the cross beam, and the pressing force of the vibration pressing line guide wheel on the steel wire rope is adjusted through the adjusting bolt.
5. The steel wire rope zinc slag removing device according to claim 1, wherein the vibrator is detachably connected with the cross beam of the movable support through a screw.
6. The steel wire rope zinc slag removing device according to claim 1, wherein the vibrator is a pneumatic vibrator.
7. The device for removing the zinc dross from the steel wire rope as claimed in claim 1, wherein a wire releasing device is arranged outside the wire inlet guide wheel, and a wire collecting device is arranged outside the wire outlet guide wheel.
8. The device for removing the zinc slag from the steel wire rope according to claim 1, further comprising a base; the wire inlet guide wheel, the wire holding wheel group, the vertical guide wheel, the horizontal guide wheel, the vibration wire pressing guide wheel and the wire outlet guide wheel are respectively arranged on the base through corresponding supports; the wire releasing device and the wire collecting device are both lower than the top surface of the base, and the steel wire rope is in a horizontal tightening state between the wire inlet guide wheel and the wire outlet guide wheel.
CN202221909789.9U 2022-07-22 2022-07-22 Steel wire rope zinc slag removing device Active CN218026300U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221909789.9U CN218026300U (en) 2022-07-22 2022-07-22 Steel wire rope zinc slag removing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221909789.9U CN218026300U (en) 2022-07-22 2022-07-22 Steel wire rope zinc slag removing device

Publications (1)

Publication Number Publication Date
CN218026300U true CN218026300U (en) 2022-12-13

Family

ID=84387425

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221909789.9U Active CN218026300U (en) 2022-07-22 2022-07-22 Steel wire rope zinc slag removing device

Country Status (1)

Country Link
CN (1) CN218026300U (en)

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