CN218025936U - Tar overflow equipment that possesses slagging-off function - Google Patents
Tar overflow equipment that possesses slagging-off function Download PDFInfo
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- 239000002893 slag Substances 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 238000009827 uniform distribution Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims description 14
- 238000011010 flushing procedure Methods 0.000 claims description 11
- 239000011269 tar Substances 0.000 abstract description 36
- 239000011273 tar residue Substances 0.000 abstract description 15
- 239000002245 particle Substances 0.000 description 17
- 238000000926 separation method Methods 0.000 description 8
- 238000007790 scraping Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及焦油溢流设备技术领域,尤其涉及一种具备除渣功能的焦油溢流设备。The utility model relates to the technical field of tar overflow equipment, in particular to a tar overflow equipment with the function of removing slag.
背景技术Background technique
焦化厂焦油氨水分离单元中,焦油氨水混合物进入机械化刮渣槽,除去大颗粒焦油渣后,小颗粒的焦油渣与焦油、水一起进入立式焦氨水油分离槽,焦油氨水混合物进入焦油水分离槽锥体,利用焦油渣、焦油、氨水的比重差异进行静置分层。In the tar-ammonia-water separation unit of the coking plant, the tar-ammonia-water mixture enters the mechanized slag-scraping tank. After removing the large particles of tar residue, the small-particle tar residue enters the vertical coke-ammonia-water-oil separation tank together with tar and water, and the tar-ammonia-water mixture enters the tar-water separation unit. The trough cone uses the difference in specific gravity of tar residue, tar, and ammonia water to carry out static stratification.
上部循环氨水送至焦炉集气管喷洒,剩余氨水送至蒸氨进行剩余氨水蒸馏;中部为焦油层,通过焦油溢流瓶调节,自流至焦油中间槽;底部的焦油渣,由焦油渣泵连续抽出,返回机械化刮渣槽内进行再次机械脱渣。The upper circulating ammonia water is sent to the coke oven gas collecting pipe for spraying, and the remaining ammonia water is sent to the ammonia distiller for distillation of the remaining ammonia water; the middle part is the tar layer, which is adjusted by the tar overflow bottle and flows to the tar middle tank by itself; the bottom tar residue is continuously discharged by the tar residue pump. Pull out and return to the mechanized slag scraping tank for mechanical slag removal again.
现有的焦油溢流设备不具有除渣功能,焦油夹带的小颗粒的焦油渣无法排出,在焦油溢流瓶中造成堵塞无法出油,只能通过人工拆卸后清理,不仅人工投入成本高,还会影响系统的稳定运行。The existing tar overflow equipment does not have the function of removing slag, and the small particles of tar slag entrained by the tar cannot be discharged, causing blockage in the tar overflow bottle and making it impossible to discharge the oil. It can only be cleaned by manual disassembly, which not only has high labor input costs, but also It will also affect the stable operation of the system.
实用新型内容Utility model content
为克服上述现有技术的不足,本实用新型提供了一种具备除渣功能的焦油溢流设备,高效实现焦油与焦油渣分离,避免焦油渣聚焦、堵塞,而且便于安装与维护。In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides a tar overflow device with a slag removal function, which efficiently realizes the separation of tar and tar slag, avoids tar slag focusing and clogging, and is convenient for installation and maintenance.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种具备除渣功能的焦油溢流设备,所述设备为立式筒形结构,包括筒体、进料管、均布板、斜板沉降器、排渣管、液面调节器与出油管;所述进料管由筒体下部伸入筒体内,均布板位于筒体内,均布板固接在进料管端部;所述斜板沉降器固接筒体内,位于筒体中部,位于进料管上方;所述液面调节器安装在筒体上部,位于斜板沉降器上方,出油管一端与液面调节器相连,一端由筒体上部伸出筒体外;所述排渣管固接在筒体底部。A kind of tar overflow equipment with slag removal function, said equipment is a vertical cylindrical structure, including cylinder body, feed pipe, uniform distribution plate, inclined plate settler, slag discharge pipe, liquid level regulator and oil outlet pipe The feed pipe extends into the cylinder from the lower part of the cylinder, the uniform distribution plate is located in the cylinder, and the uniform distribution plate is fixed at the end of the feed pipe; the inclined plate settler is fixed in the cylinder and is located in the middle of the cylinder. It is located above the feed pipe; the liquid level regulator is installed on the upper part of the cylinder, above the inclined plate settler, one end of the oil outlet pipe is connected with the liquid level regulator, and the other end extends out of the cylinder from the upper part of the cylinder; the slag discharge pipe Fixed on the bottom of the cylinder.
所述筒体包括圆柱筒与圆锥筒,圆锥筒位于圆柱筒底部。The cylinder includes a cylinder and a cone, and the cone is located at the bottom of the cylinder.
所述均布板为锥台形,顶面直径小于底面直径。The uniformly distributed plate is in the shape of a truncated cone, and the diameter of the top surface is smaller than the diameter of the bottom surface.
所述斜板沉降器为分块结构,包括斜板、容器法兰、平盖与清洗喷嘴;斜板固接在筒体内,位于筒体中部,位于进料管上方;容器法兰固接在筒体顶端,平盖与容器法兰螺栓连接,清洗喷嘴固接在平盖上。The inclined plate settler is a block structure, including an inclined plate, a container flange, a flat cover and a cleaning nozzle; the inclined plate is fixed in the cylinder, located in the middle of the cylinder, and above the feeding pipe; the container flange is fixed in the At the top of the cylinder, the flat cover is bolted to the container flange, and the cleaning nozzle is fixedly connected to the flat cover.
所述液面调节器包括手轮、锥形筒节、轴与插杆;轴竖向设置,通过轴承安装在筒体顶部;手轮固接在轴的顶端,位于筒体外部,锥形筒节固接在轴的底端,位于筒体内部;轴上沿竖向设置多个插孔,通过插杆插入不同的插孔调节锥形筒节的高度。The liquid level regulator includes a handwheel, a conical cylinder joint, a shaft and an insertion rod; the shaft is vertically arranged and installed on the top of the cylinder through a bearing; the handwheel is fixed on the top of the shaft and is located outside the cylinder, and the conical cylinder The joint is fixed at the bottom of the shaft and is located inside the cylinder; multiple sockets are arranged vertically on the shaft, and the height of the cone-shaped cylinder joint is adjusted by inserting the plunger into different sockets.
还包括支撑座,轴承安装在支撑座内,轴安装在轴承上。It also includes a support seat, the bearing is installed in the support seat, and the shaft is installed on the bearing.
所述出油管为L形,由竖管与横管组成,竖管与液面调节器相连,横管由筒体上部伸出筒体外。The oil outlet pipe is L-shaped and consists of a vertical pipe and a horizontal pipe, the vertical pipe is connected with the liquid level regulator, and the horizontal pipe protrudes from the upper part of the cylinder body outside the cylinder body.
还包括液位计,液位计固接在筒体外壁上。It also includes a liquid level gauge, which is fixedly connected to the outer wall of the cylinder.
还包括冲洗管,冲洗管深入筒体内,冲洗管位于排渣管上方,位于均布板下方。It also includes a flushing pipe, the flushing pipe goes deep into the barrel, and the flushing pipe is located above the slag discharge pipe and below the uniform distribution plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)本实用新型进料管位于筒体下部,焦油从下部进入筒体内,通过中心分配锥(均布板)引导焦油向下流动,稳定流体流态,降低对液面的冲击;焦油夹带焦油渣固体颗粒上升进入中部斜板沉降器,焦油渣微粒开始在斜板上沉淀、聚集、滑动,并在滑动的过程中凝聚成较大的颗粒团,实现油、渣分离;焦油渣在底部经由排渣管连续排出,返回机械化刮渣槽内进行再次机械脱渣,小颗粒的焦油渣已凝聚成较大的颗粒团后,可通过机械化刮渣槽内的刮板集排至渣箱;焦油在液面上层溢流过液面调节器,由出油管排出筒体外。进而实现焦油与焦油渣分离,完成小颗粒的焦油渣凝聚成较大的颗粒团,并最终从设备中排出,避免焦油渣聚焦、堵塞。1) The feed pipe of the utility model is located at the lower part of the cylinder, and the tar enters the cylinder from the lower part, and guides the tar to flow downward through the central distribution cone (uniformly distributed plate), stabilizes the fluid flow state, and reduces the impact on the liquid surface; the tar entrains the tar The slag solid particles rise into the inclined plate settler in the middle, and the tar slag particles begin to settle, gather and slide on the inclined plate, and condense into larger particle clusters during the sliding process to realize the separation of oil and slag; the tar slag passes through the The slag discharge pipe is continuously discharged and returned to the mechanized slag scraping tank for mechanical deslagging again. After the small particles of tar slag have condensed into larger particle clusters, they can be collected and discharged to the slag box through the scraper in the mechanized slag scraping tank; The upper layer of the liquid surface overflows through the liquid level regulator and is discharged out of the cylinder through the oil outlet pipe. Then realize the separation of tar and tar residue, complete the agglomeration of small particles of tar residue into larger particle clusters, and finally discharge from the equipment to avoid tar residue focusing and clogging.
2)本实用新型斜板沉降器采用分块结构,便于斜板沉降器安装维护。2) The inclined plate settler of the utility model adopts a block structure, which is convenient for installation and maintenance of the inclined plate settler.
3)本实用新型平盖底部设有清洗喷嘴,底部排渣管上部设有冲洗管,可实现在线清洗斜板沉降器与排渣管。3) A cleaning nozzle is provided at the bottom of the flat cover of the utility model, and a flushing pipe is provided at the upper part of the slag discharge pipe at the bottom, which can realize online cleaning of the inclined plate settler and the slag discharge pipe.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型液面调节器结构示意图。Fig. 2 is a structural schematic diagram of the liquid level regulator of the present invention.
图中:1-进料管 2-均布板 3-斜板 4-排渣管 5-液面调节器 51-手轮 52-锥形筒节 53-轴 54-插杆 55-支撑座 6-出油管 7-清洗喷嘴 8-冲洗管 9-液位计 10-平盖 11-容器法兰In the figure: 1-Feeding pipe 2-Even distribution plate 3-Inclined plate 4-Slag discharge pipe 5-Liquid level regulator 51-Hand wheel 52-Taper barrel section 53-Axis 54-Insertion rod 55-Support seat 6 -oil outlet pipe 7-cleaning nozzle 8-flushing pipe 9-level gauge 10-flat cover 11-container flange
具体实施方式detailed description
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", Orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be understood as a limitation of the present utility model. In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:
【实施例】【Example】
如图1所示,一种具备除渣功能的焦油溢流设备,所述设备为立式筒形结构,包括筒体、进料管1、均布板2、斜板沉降器、排渣管4、液面调节器5、出油管6、冲洗管8与液位计9。As shown in Figure 1, a kind of tar overflow equipment with slag removal function, the equipment is a vertical cylindrical structure, including cylinder body, feed pipe 1,
筒体由圆柱筒与圆锥筒组成,圆锥筒固接在圆柱筒底部。筒体立式安装,轴线竖直,圆柱筒与圆锥筒轴线相同。The cylinder is composed of a cylinder and a cone, and the cone is fixed at the bottom of the cylinder. The cylinder is installed vertically, the axis is vertical, and the axis of the cylindrical cylinder is the same as that of the conical cylinder.
进料管1固接在圆柱筒筒壁下部,由筒壁深入筒体内。The feeding pipe 1 is fixedly connected to the lower part of the cylinder wall, and penetrates into the cylinder body from the cylinder wall.
均布板2为中心分配锥结构,均布板2为锥台形,其中心线与筒体中心线重合。均布板2位于筒体内,均布板2固接在进料管1端部。The
斜板沉降器为现有技术,采用分块结构,包括斜板3、容器法兰11、平盖10与清洗喷嘴7。斜板3固接在筒体圆柱筒内,位于圆柱筒中部,位于进料管1上方。容器法兰11固接在筒体圆柱筒顶端外壁上,平盖10与容器法兰11螺栓连接,清洗喷嘴7固接在平盖10上,其喷头位于筒体内。The inclined plate settler is the prior art, adopts block structure, including
斜板沉降器采用分块结构,装置顶部为容器法兰11和平盖10,便于斜板沉降器安装维护,平盖10设清洗喷嘴7,可实现斜板沉降器在线清洗。The inclined plate settler adopts a block structure. The top of the device is a
如图2所示,液面调节器5包括手轮51、锥形筒节52、轴53、插杆54与支撑座55。支撑座55固接在平盖10顶部,轴承安装在支撑座55内,轴53安装在轴承上。轴53的轴线竖直。手轮51固接在轴53的顶端,位于筒体外部,锥形筒节52固接在轴53的底端,位于筒体内部。轴53上沿轴线均布多个插孔,通过插杆54插入不同的插孔调节锥形筒节52的高度,进而调节溢流液位。As shown in FIG. 2 , the
如图1所示,出油管6为L形,由竖管与横管组成,竖管顶部与锥形筒节52相连,横管由筒体上部伸出筒体外。As shown in Fig. 1, the oil outlet pipe 6 is L-shaped, consisting of a vertical pipe and a horizontal pipe, the top of the vertical pipe is connected with the
排渣管4固接在筒体圆锥筒底部。The
液位计9固接在筒体圆柱筒外壁上。The
冲洗管8包括直管以及与之相连的斜管,直管固接在筒体圆柱筒底部,由筒壁深入筒体内,斜管位于圆锥筒内。冲洗管8位于排渣管4上方,位于均布板2下方。排渣管4上方设有冲洗管8,可实现在线清洗。The
本实用新型工作原理与工作过程如下:The working principle and working process of the utility model are as follows:
1)焦油由进料管1引入筒体内,通过均布板2引导焦油向下流动,稳定流体流态,降低对液面的冲击。焦油夹带焦油渣固体颗粒上升进入中部斜板沉降器,焦油渣微粒开始在斜板上沉淀、聚集、滑动,并在滑动的过程中凝聚成较大的颗粒团,实现油、渣分离。1) The tar is introduced into the barrel from the feed pipe 1, and the tar is guided to flow downward through the
2)焦油渣在底部经由排渣管4连续排出,返回机械化刮渣槽内进行再次机械脱渣,小颗粒的焦油渣已凝聚成较大的颗粒团后,可通过机械化刮渣槽内的刮板集排至渣箱。2) Tar slag is continuously discharged at the bottom through the
3)焦油在液面上层溢流过液面调节器5,由出油管6排出塔外,通过手轮51调节溢流液位。3) The tar overflows through the
本实用新型实现焦油与焦油渣分离,完成小颗粒的焦油渣凝聚成较大的颗粒团,并最终从设备中排出,避免焦油渣聚焦、堵塞。斜板沉降器采用分块结构,便于斜板沉降器安装、维护。平盖10底部设有清洗喷嘴7,底部排渣管4上方设有冲洗管8,可实现在线清洗斜板沉降器与排渣管4。The utility model realizes the separation of the tar and the tar residue, completes the agglomeration of the small particles of the tar residue into larger particle clusters, and finally discharges them from the equipment, avoiding the tar residue from focusing and blocking. The inclined plate settler adopts a block structure, which is convenient for installation and maintenance of the inclined plate settler. A cleaning
以上所述,仅为本实用新型的部分具体实施方式,本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only part of the specific implementation of the utility model, and the scope of protection of the utility model is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the utility model, according to the utility model Any equivalent replacement or change of the technical solution and the concept of the utility model shall fall within the scope of protection of the utility model.
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