CN218018109U - A positioning and rotating mechanism - Google Patents
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- CN218018109U CN218018109U CN202222191221.4U CN202222191221U CN218018109U CN 218018109 U CN218018109 U CN 218018109U CN 202222191221 U CN202222191221 U CN 202222191221U CN 218018109 U CN218018109 U CN 218018109U
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Abstract
本实用新型旨在提供了一种多角度、精度高、稳定性好以及操作便捷的定位旋转机构。本实用新型包括顶升组件,顶升组件包括定位底板、顶升气缸和升降板,顶升气缸设置在定位底板上,升降板设置在顶升气缸的活动端,本实用新型还包括旋转座、定位组件和限位组件,旋转座转动设置在升降板上,旋转座上设置有圆周阵列分布的四组定位孔组,定位组件包括位置传感器组件、设置在一组定位孔组上的挡片组以及三个挡片,定位孔组包括第一对孔、第二对孔和第三对孔,挡片和挡片组均与位置传感器组件相配合,旋转座上设置圆周阵列分布的若干限位孔,限位组件与限位孔限位配合。本实用新型涉及对产品外观检测旋转定位的技术领域。
The utility model aims to provide a positioning and rotating mechanism with multiple angles, high precision, good stability and convenient operation. The utility model includes a jacking assembly. The jacking assembly includes a positioning base plate, a jacking cylinder and a lifting plate. The jacking cylinder is arranged on the positioning base plate, and the lifting plate is set on the movable end of the jacking cylinder. The positioning assembly and the limit assembly, the rotating base is set on the lifting plate, and the rotating base is provided with four sets of positioning holes distributed in a circular array. The positioning assembly includes a position sensor assembly and a block set set on a set of positioning holes. And three baffles, the positioning hole group includes the first pair of holes, the second pair of holes and the third pair of holes, the baffles and the baffle group are all matched with the position sensor assembly, and a number of limit positions distributed in a circular array are set on the rotating seat hole, and the limit assembly is limitedly matched with the limit hole. The utility model relates to the technical field of rotating and positioning product appearance detection.
Description
技术领域technical field
本实用新型涉及一种产品定位机构,具体地涉及一种定位旋转机构。The utility model relates to a product positioning mechanism, in particular to a positioning and rotating mechanism.
背景技术Background technique
目前运用于新能源汽车电机生产线行业中的一部分零部件,是通过手动旋转的定位旋转机构进行定位的,应用十分普及,常规的定位过程是先通过顶升定位机构实现托盘及产品的定位,再通过旋转定位组件实现托盘及产品角度固定。At present, some parts used in the new energy automobile motor production line industry are positioned through the positioning and rotating mechanism of manual rotation. The pallet and product angle are fixed by rotating the positioning component.
再如新能源汽车电机组装生产线中,人工进行外观检查或检测时,首先需要将产品进行旋转以便对产品的前后左右四面进行检查,并且检查完毕需要恢复原位,此类操作也是需要运用到定位旋转机构进行定位的,因此在对产品进行外观检查货检测时需要通过与人工配合实现便捷地调整转动位置。Another example is in the new energy vehicle motor assembly production line, when manually inspecting or testing the appearance, the product first needs to be rotated to inspect the front, rear, left, and right sides of the product, and the original position needs to be restored after the inspection. This kind of operation also needs to be applied to positioning The rotation mechanism is used for positioning, so it is necessary to adjust the rotation position conveniently by cooperating with the manual during the visual inspection and inspection of the product.
而现有技术所使用的旋转定位组件进行定位,缺点是人工旋转角度到位时无法感知、无法精准地对准旋转定位组件固定角度,只能靠人在定位孔周围晃动使其定位,且感应器只能感应到90°和180°两个角度,对于有精度需求的作业中,会导致定位不准或不稳定。本发明目的是为了在人员使用操作方便的同时,使旋转定位更准确稳定,对于后续自动化发展的高精度及稳定方面有一定的帮助。采用简单的机械结构,连接牢固可靠,成本较低,还能有更长的使用寿命及较小的维护成本。However, the rotary positioning component used in the prior art is used for positioning. The disadvantage is that when the manual rotation angle is in place, it cannot be sensed and cannot be accurately aligned with the fixed angle of the rotary positioning component. It can only be positioned by people shaking around the positioning hole, and the sensor Only two angles of 90° and 180° can be sensed, which will lead to inaccurate or unstable positioning for operations that require precision. The purpose of the invention is to make the rotation positioning more accurate and stable while being convenient for personnel to use and operate, so as to be helpful for the high precision and stability of the subsequent automation development. Simple mechanical structure, firm and reliable connection, low cost, longer service life and lower maintenance cost.
如公开号为CN106493695A的一项中国发明专利,其公开了一种升降旋转定位装置,该方案通过气缸自动升降旋转台,并采用电机带动旋转台的自动旋转,实现了对发动机及其托盘的自动旋转定位,但是对于需要检测作业的测试载具上,需要配合检测设备或人工旋转到指定角度即可,而该方案则需要通过电机的输出齿轮带动旋转台转动,所以该方案更适合应用于产品的自动化装配,而对于需要配合人工旋转对装配后的产品进行外观检测时,该方案因此在操作时缺乏自由的转动效果,不利于人工转动的检测流程。For example, a Chinese invention patent with the publication number CN106493695A discloses a lifting and rotating positioning device. The scheme automatically lifts the rotating table through a cylinder, and uses a motor to drive the automatic rotation of the rotating table to realize the automatic rotation of the engine and its tray. Rotation positioning, but for the test vehicle that needs to be inspected, it needs to cooperate with the inspection equipment or manually rotate to the specified angle, and this solution needs to drive the rotary table to rotate through the output gear of the motor, so this solution is more suitable for products However, when the appearance inspection of the assembled product needs to be carried out with manual rotation, this solution lacks the effect of free rotation during operation, which is not conducive to the inspection process of manual rotation.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服现有技术的不足,提供了一种多角度、精度高、稳定性好以及操作便捷的定位旋转机构,来解决现有定位旋转机构定位不准确、定位角度少、稳定性不高以及人工操作易受限等问题。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a positioning and rotating mechanism with multiple angles, high precision, good stability and convenient operation to solve the inaccurate positioning of the existing positioning and rotating mechanism, the positioning angle There are few problems, low stability, and manual operation is easy to be limited.
本实用新型所采用的技术方案是:本实用新型包括顶升组件,所述顶升组件包括定位底板、顶升气缸和升降板,所述顶升气缸设置在所述定位底板上,所述升降板设置在所述顶升气缸的活动端,本实用新型还包括旋转座、定位组件和限位组件,所述旋转座转动设置在所述升降板上,所述旋转座上设置有圆周阵列分布的四组定位孔组,所述定位组件包括位置传感器组件、设置在一组所述定位孔组上的挡片组以及三个挡片,所述定位孔组包括第一对孔、第二对孔和第三对孔,三个所述挡片分别设置在其余三组不同所述定位孔组内的所述第一对孔、所述第二对孔和所述第三对孔上,所述挡片和所述挡片组均与所述位置传感器组件相配合,所述旋转座上设置圆周阵列分布的若干限位孔,所述限位组件与所述限位孔限位配合。The technical solution adopted in the utility model is: the utility model includes a jacking assembly, the jacking assembly includes a positioning base plate, a jacking cylinder and a lifting plate, the jacking cylinder is arranged on the positioning base plate, and the lifting The plate is arranged on the movable end of the jacking cylinder. The utility model also includes a rotating seat, a positioning assembly and a limit assembly. Four sets of positioning holes, the positioning assembly includes a position sensor assembly, a set of baffles arranged on a set of positioning holes and three baffles, the set of positioning holes includes a first pair of holes, a second pair of holes and the third pair of holes, the three baffles are respectively arranged on the first pair of holes, the second pair of holes and the third pair of holes in the remaining three groups of different positioning hole groups, so Both the blocking plate and the blocking plate group are matched with the position sensor assembly, and a plurality of limiting holes distributed in a circular array are arranged on the rotating seat, and the limiting assembly is limitedly matched with the limiting hole.
一个优选方案是,所述挡片组包括分别设置在同一组所述定位孔组内的所述第一对孔、所述第二对孔和所述第三对孔上的三个所述挡片,所述置传感器组件包括与所述挡片相配合的三个位置传感器。A preferred solution is that the set of baffles includes three baffles respectively arranged on the first pair of holes, the second pair of holes and the third pair of holes in the same set of positioning holes. The position sensor assembly includes three position sensors matched with the blocking plate.
一个优选方案是,所述定位底板上设置有两个导向块,所述导向块设置有球形导向凸起和导向孔,所述限位组件包括设置在所述升降板上的限位气缸,所述限位气缸的输出端设置有与所述限位孔限位配合的限位销,所述旋转座下板面设置有与所述球形导向凸起限位配合的凹槽,所述限位销配合设置在所述导向孔内。A preferred solution is that two guide blocks are provided on the positioning bottom plate, and the guide blocks are provided with spherical guide protrusions and guide holes, and the limit assembly includes a limit cylinder arranged on the lifting plate. The output end of the position-limiting cylinder is provided with a position-limiting pin cooperating with the position-limiting hole; The pin fits in the guide hole.
一个优选方案是,所述顶升组件还包括两组位于所述顶升气缸两侧的导向组件,所述导向组件包括导向件和两个导套,两个所述导套设置在所述定位底板上,所述导向件设置有两个与所述导套配合的导柱,两个所述导柱的另一端均与所述升降板连接。A preferred solution is that the jacking assembly further includes two sets of guide assemblies located on both sides of the jacking cylinder, the guide assemblies include a guide piece and two guide sleeves, and the two guide sleeves are arranged on the positioning On the bottom plate, the guide member is provided with two guide posts that cooperate with the guide sleeve, and the other ends of the two guide posts are connected with the lifting plate.
一个优选方案是,所述导向件上设置有缓冲器,所述缓冲器与所述定位底板相配合。A preferred solution is that a buffer is provided on the guide, and the buffer cooperates with the positioning bottom plate.
一个优选方案是,所述旋转座上呈对称排列设置有圆头导向销和菱形头导向销,所述圆头导向销和所述菱形头导向销与外部产品治具相配合。A preferred solution is that round-headed guide pins and rhombic-headed guide pins are symmetrically arranged on the rotating seat, and the round-ended guide pins and the rhombic-headed guide pins cooperate with the external product jig.
一个优选方案是,所述旋转座上设置有圆周阵列分布的若干支撑柱,所述支撑柱与外部产品治具相配合。A preferred solution is that several support columns distributed in a circular array are arranged on the rotating seat, and the support columns cooperate with the external product fixtures.
一个优选方案是,所述升降板底部设置有两个位于所述顶升气缸两侧的限位块,所述定位底板设置有四个与所述限位块限位配合的限位柱。A preferred solution is that the bottom of the lifting plate is provided with two limit blocks located on both sides of the jacking cylinder, and the positioning bottom plate is provided with four limit posts that are limitedly matched with the limit blocks.
一个优选方案是,所述升降板上设置有转动轴承,所述转动轴承包括相配合的定子和动子,所述定子设置在所述升降板上,所述旋转座与所述动子相连接。A preferred solution is that the lifting plate is provided with a rotating bearing, the rotating bearing includes a matched stator and a mover, the stator is arranged on the lifting plate, and the rotating seat is connected with the mover .
本实用新型在使用过程中,首先通过设置在所述固定底板上的所述顶升气缸带动所述升降板升降,当所述升降板移动到合适高度时,将产品放置到所述旋转座上,手动波动所述旋转座,所述旋转座通过所述转动轴承进行转动,所述球形导向凸起在所述凹槽中滑动形成限位,当转动到一定角度时,所述定位组件中的所述挡片或所述挡片组会与所述位置传感器组件相感应,然后所述限位气缸带动所述限位销插入至所述限位孔中,实现定位及限位功能,而上述所述表达的角度分别为0°、90°、180°以及270°四个方向的角度,从而实现了多角度准确的辅助人工便捷定位以及限位锁定。During the use of the utility model, firstly, the lifting plate is driven up and down by the jacking cylinder arranged on the fixed base plate, and when the lifting plate moves to a suitable height, the product is placed on the rotating seat , manually fluctuate the rotating seat, the rotating seat rotates through the rotating bearing, the spherical guide protrusion slides in the groove to form a limit, when it rotates to a certain angle, the positioning assembly The baffle or the baffle group will be sensed with the position sensor assembly, and then the limit cylinder will drive the limit pin to insert into the limit hole to realize the positioning and limit functions. The expressed angles are angles in four directions of 0°, 90°, 180° and 270° respectively, thereby realizing multi-angle accurate assisted manual convenient positioning and limit locking.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本实用新型通的使用,方便作业人员自由旋转方向时对旋转位置的感知,防止因只靠感觉晃动进行角度锁定,导致外观检测和测试效率下降;1. The use of the utility model is convenient for the operator to perceive the rotation position when the direction is freely rotated, and prevents the angle from being locked only by the feeling of shaking, resulting in a decrease in the efficiency of appearance inspection and testing;
2、本实用新型简单的机械机构,由所述顶升气缸伸缩作为顶升定位的动力源,无需人操作;2. The simple mechanical mechanism of the utility model uses the expansion and contraction of the jacking cylinder as the power source for jacking and positioning, without human operation;
4、本实用新型角度变化多,可以覆盖整线工艺;4. The utility model has many angle changes and can cover the whole line process;
5、本实用新型结构紧凑、轻巧、简单,安装调试及维护保养操作方便。5. The utility model is compact, light and simple in structure, easy to install, debug and maintain.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的部分立体结构示意图;Fig. 2 is a partial three-dimensional structure schematic diagram of the utility model;
图3是本实用新型的顶升结构示意图;Fig. 3 is a schematic diagram of the jacking structure of the utility model;
图4是所述升降板的第一视角立体结构示意图;Fig. 4 is a schematic diagram of the stereoscopic structure of the first viewing angle of the lifting plate;
图5是所述升降板的第二视角立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the lifting plate at a second viewing angle;
图6是所述旋转座的第一视角立体结构示意图;Fig. 6 is a schematic perspective view of the first perspective structure of the swivel seat;
图7是图6中A部分的放大示意图;Figure 7 is an enlarged schematic view of part A in Figure 6;
图8是所述旋转座的第二视角立体结构示意图。Fig. 8 is a schematic perspective view of the second viewing angle of the rotating seat.
具体实施方式detailed description
为了更清楚的理解本实用新型的特征和优点,下面通过实例并结合附图1至附图8对本实用新型进行进一步的说明。在本实施例中,本实用新型包括顶升组件,所述顶升组件包括定位底板1、顶升气缸2和升降板3,所述顶升气缸2设置在所述定位底板1上,所述升降板3设置在所述顶升气缸2的活动端,本实用新型还包括旋转座4、定位组件5和限位组件6,所述旋转座4转动设置在所述升降板3上,所述旋转座4上设置有圆周阵列分布的四组定位孔组41,所述定位组件5包括位置传感器组件51、设置在一组所述定位孔组41上的挡片组52以及三个挡片53,所述定位孔组包括第一对孔411、第二对孔412和第三对孔413,三个所述挡片53分别设置在其余三组不同所述定位孔组41内的所述第一对孔411、所述第二对孔412和所述第三对孔413上,所述挡片53和所述挡片组52均与所述位置传感器组件51相配合,所述旋转座4上设置圆周阵列分布的若干限位孔42,所述限位组件6与所述限位孔42限位配合。In order to understand the features and advantages of the present utility model more clearly, the present utility model will be further described below through examples and in conjunction with accompanying drawings 1 to 8 . In this embodiment, the utility model includes a jacking assembly, which includes a positioning bottom plate 1, a jacking cylinder 2 and a
在本实施例中,所述挡片组52包括分别设置在同一组所述定位孔组41内的所述第一对孔411、所述第二对孔412和所述第三对孔413上的三个所述挡片53,所述置传感器组件51包括与所述挡片53相配合的三个位置传感器511。In this embodiment, the
在本实施例中,所述升降板3上设置有两个导向块31,所述导向块31设置有球形导向凸起311和导向孔312,所述限位组件6包括设置在所述升降板3上的限位气缸61,所述限位气缸61的输出端设置有与所述限位孔42限位配合的限位销62,所述旋转座4下板面设置有与所述球形导向凸起311限位配合的凹槽43,所述限位销62配合设置在所述导向孔312内。In this embodiment, the
在本实施例中,所述顶升组件还包括两组位于所述顶升气缸2两侧的导向组件12,所述导向组件11包括导向件111和两个导套112,两个所述导套112设置在所述定位底板1上,所述导向件111设置有两个与所述导套112配合的导柱113,两个所述导柱113的另一端均与所述升降板3连接。In this embodiment, the jacking assembly further includes two sets of
在本实施例中,所述导向件111上设置有缓冲器114,所述缓冲器114与所述定位底板1相配合。In this embodiment, a
在本实施例中,所旋转座4上呈对称排列设置有圆头导向销44和菱形头导向销45,所述圆头导向销44和所述菱形头导向销45与外部产品治具相配合。In this embodiment, round head guide pins 44 and rhombic
在本实施例中,所述旋转座4上设置有圆周阵列分布的若干支撑柱46,所述支撑柱46与外部产品治具相配合。In this embodiment, the rotating seat 4 is provided with a plurality of
在本实施例中,所述升降板3底部设置有两个位于所述顶升气缸2两侧的限位块32,所述定位底板1设置有四个与所述限位块32限位配合的限位柱12。In this embodiment, the bottom of the
在本实施例中,所述升降板3上设置有转动轴承33,所述转动轴承33包括相配合的定子和动子,所述定子设置在所述升降板3上,所述旋转座4与所述动子相连接。In this embodiment, the lifting
本实用新型的工作原理:Working principle of the utility model:
本实用新型在使用过程中,首先通过设置在所述固定底板上1的所述顶升气缸2带动所述升降板3升降,当所述升降板3移动到合适高度时,将产品放置到所述旋转座4上,手动波动所述旋转座4,所述旋转座4通过所述转动轴承32进行转动,所述球形导向凸起111在所述凹槽43中滑动形成限位,当转动到一定角度时,所述定位组件5中的所述挡片53或所述挡片组52会与所述位置传感器组件51相感应,然后所述限位气缸61带动所述限位销62插入至所述限位孔42中,实现定位及限位功能,而上述所述表达的角度分别为0°、90°、180°以及270°四个方向的角度,从而实现了多角度准确的辅助人工便捷定位以及限位锁定。During the use of the utility model, the lifting
虽然本实用新型的实施例是以实际方案来描述的,但是并不构成对本实用新型含义的限制,对于本领域的技术人员,根据本说明书对其实施方案的修改及与其他方案的组合都是显而易见的。Although the embodiment of the utility model is described with the actual scheme, it does not constitute a limitation to the meaning of the utility model. For those skilled in the art, the modification of its implementation according to this description and the combination with other schemes are all Obvious.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222191221.4U CN218018109U (en) | 2022-08-19 | 2022-08-19 | A positioning and rotating mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116660294A (en) * | 2023-05-06 | 2023-08-29 | 无锡日联科技股份有限公司 | Parts inspection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116660294A (en) * | 2023-05-06 | 2023-08-29 | 无锡日联科技股份有限公司 | Parts inspection device |
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Address after: No. 5, Zone D, Intelligent Terminal (Mobile Phone) Industrial Park, Huaxia Avenue and Donghai Road, Zhengzhou Airport Economic Comprehensive Experimental Zone, 450000, Henan Patentee after: Zhengzhou Daming Intelligent Equipment Co.,Ltd. Country or region after: China Address before: No. 5, Zone D, Intelligent Terminal (Mobile Phone) Industrial Park, Huaxia Avenue and Donghai Road, Zhengzhou Airport Economic Comprehensive Experimental Zone, 450000, Henan Patentee before: Changhong Fulian (Zhengzhou) Precision Technology Co.,Ltd. Country or region before: China |
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