CN218017426U - Noise treatment and heat dissipation device for high-precision machining center - Google Patents
Noise treatment and heat dissipation device for high-precision machining center Download PDFInfo
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Abstract
本实用新型公开了一种高精度加工中心用噪音处理及散热装置,属于加工中心机械技术领域。一种高精度加工中心用噪音处理及散热装置,包括壳体及固定设置在壳体上抽风机,抽风机输入端通过进气管与壳体相连通,固定连接在抽风机输出端的中间管,壳体上固定连接有降温组件,降温组件的一端与中间管相连通,降温组件另一端与壳体相连通;壳体内壁上固定连接有消音棉;本实用新型通过在壳体上安装抽风机,在抽风机输出端设置散热箱对抽取出来的热气进行降温,一方面可以对壳体的热量进行降温,另一方面可以实现壳体内的空气对流,有助于提高散热效果;通过将壳体设置成近似密封而且在壳体中安装消音棉,可以吸收大部分的噪音,有助于降低噪音污染。
The utility model discloses a noise processing and cooling device for a high-precision machining center, which belongs to the technical field of machining center machinery. A noise treatment and heat dissipation device for a high-precision machining center, including a housing and an exhaust fan fixedly arranged on the housing, the input end of the exhaust fan communicates with the housing through an air intake pipe, an intermediate pipe fixedly connected to the output end of the exhaust fan, and the housing The body is fixedly connected with a cooling assembly, one end of the cooling assembly is connected with the middle pipe, and the other end of the cooling assembly is connected with the shell; the inner wall of the shell is fixedly connected with a sound-absorbing cotton; the utility model installs an exhaust fan on the shell, A heat dissipation box is installed at the output end of the exhaust fan to cool down the extracted hot air. On the one hand, it can cool down the heat of the shell, and on the other hand, it can realize air convection in the shell, which helps to improve the heat dissipation effect; by setting the shell It is nearly sealed and the sound-absorbing cotton is installed in the shell, which can absorb most of the noise and help reduce noise pollution.
Description
技术领域technical field
本实用新型涉及加工中心机械技术领域,尤其涉及一种高精度加工中心用噪音处理及散热装置。The utility model relates to the mechanical technical field of machining centers, in particular to a noise processing and cooling device for high-precision machining centers.
背景技术Background technique
高精度卧式加工中心是指主轴轴线与工作台平行设置的加工中心,主要适用于加工箱体类零件。其工件在加工中心经过一次装夹后,电脑可以自动选择不同刀具,进而完成多个工序的加工,大大提高了生产效率。The high-precision horizontal machining center refers to the machining center whose spindle axis is parallel to the worktable, and is mainly suitable for machining box-type parts. After the workpiece is clamped once in the machining center, the computer can automatically select different tools, and then complete the processing of multiple processes, which greatly improves the production efficiency.
现有的高精度卧式加工中心工作起来常常会产生较大的噪音以及大量的热量,噪音会影响加工环境及损伤员工的听力,而产生的热量会缩短设备的使用寿命。Existing high-precision horizontal machining centers often produce loud noise and a lot of heat when they work. The noise will affect the processing environment and damage the hearing of employees, and the heat generated will shorten the service life of the equipment.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中高精度卧式加工中心工作起来常常会产生较大的噪音以及大量的热量的问题,而提出的一种高精度加工中心用噪音处理及散热装置。The purpose of this utility model is to solve the problem that the high-precision horizontal machining center often produces relatively large noise and a large amount of heat when it works in the prior art, and proposes a noise processing and heat dissipation device for the high-precision machining center.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种高精度加工中心用噪音处理及散热装置,包括壳体及固定设置在所述壳体上的抽风机,所述抽风机输入端通过进气管与壳体相连通,还包括:固定连接在所述抽风机输出端的中间管,其中,所述壳体上固定连接有降温组件,所述降温组件的一端与中间管相连通,所述降温组件另一端与壳体相连通;所述壳体内壁上固定连接有消音棉。A noise treatment and heat dissipation device for a high-precision machining center, comprising a housing and an exhaust fan fixedly arranged on the housing, the input end of the exhaust fan communicates with the housing through an air intake pipe, and further includes: fixedly connected to the The intermediate pipe at the output end of the exhaust fan, wherein a cooling assembly is fixedly connected to the housing, one end of the cooling assembly communicates with the intermediate pipe, and the other end of the cooling assembly communicates with the housing; The wall is fixedly connected with sound-absorbing cotton.
为了提高散热效果,优选地,所述降温组件包括:固定设置在壳体上的散热箱,其中,所述散热箱的一端与中间管相连通,所述散热箱另一端通过排气管与壳体相连通,所述散热箱顶部固定连接有散热片;固定设置在所述散热箱内的冷却板,其中,所述冷却板上开设有导流通道,所述散热箱内进水管和回水管,所述进水管和回水管均与导流通道相连通,且所述散热箱内底部开设有排水口,所述排水口与回水管相连通。In order to improve the heat dissipation effect, preferably, the cooling assembly includes: a heat dissipation box fixedly arranged on the casing, wherein one end of the heat dissipation box communicates with the intermediate pipe, and the other end of the heat dissipation box is connected to the casing through an exhaust pipe. The body is connected, and the top of the heat dissipation box is fixedly connected with a heat sink; the cooling plate fixedly arranged in the heat dissipation box, wherein the cooling plate is provided with a diversion channel, and the water inlet pipe and return pipe in the heat dissipation box , the water inlet pipe and the water return pipe are both connected with the diversion channel, and the inner bottom of the heat dissipation tank is provided with a drain port, and the drain port is connected with the return water pipe.
为了节约水源,进一步地,所述导流通道两端分别设置有进水口和回水口,所述进水口与进水管相连通,所述回水口与回水管相连通。In order to save water source, further, a water inlet and a water return port are respectively provided at both ends of the diversion channel, the water inlet is connected to the water inlet pipe, and the water return port is connected to the return water pipe.
为了减少粉尘在抽风机或者散热箱中堆积,优选地,所述壳体内固定设置有过滤仓,所述进气管远离抽风机的一端与过滤仓相连通,所述过滤仓进口处固定连接有过滤网,所述过滤仓上设置有用于清理过滤网的清扫组件。In order to reduce the accumulation of dust in the exhaust fan or heat dissipation box, preferably, a filter bin is fixedly arranged in the housing, the end of the air intake pipe away from the exhaust fan is connected with the filter bin, and the inlet of the filter bin is fixedly connected with a filter bin. The filter bin is provided with a cleaning assembly for cleaning the filter screen.
为了对过滤网进行清扫,进一步地,所述清扫组件包括转动设置在所述过滤仓内的转轴,其中,所述转轴上固定连接有螺旋叶片,所述转轴延伸出过滤仓的一端固定连接有往复丝杠,所述往复丝杠上螺纹连接有推板,所述推板一端与消音棉相抵,所述推板另一端上固定连接有刮板,所述刮板顶部与过滤网相抵。In order to clean the filter screen, further, the cleaning assembly includes a rotating shaft rotatably arranged in the filter chamber, wherein a helical blade is fixedly connected to the rotating shaft, and one end of the rotating shaft extending out of the filter chamber is fixedly connected to a A reciprocating lead screw, a push plate is threadedly connected to the reciprocating lead screw, one end of the push plate is offset against the sound-absorbing cotton, and a scraper is fixedly connected to the other end of the push plate, and the top of the scraper is offset against the filter screen.
为了提高清扫效果,进一步地,所述推板截面形状为L型,且所述刮板设置有多组。In order to improve the cleaning effect, further, the cross-sectional shape of the push plate is L-shaped, and there are multiple sets of scrapers.
与现有技术相比,本实用新型提供了一种高精度加工中心用噪音处理及散热装置,具备以下有益效果:Compared with the prior art, the utility model provides a noise treatment and heat dissipation device for a high-precision machining center, which has the following beneficial effects:
1、该高精度加工中心用噪音处理及散热装置,通过在壳体上安装抽风机,可以将壳体中的热气抽出,在抽风机输出端设置散热箱对抽取出来的热气进行降温,然后再将降温后的空气重新送到壳体中,一方面可以对壳体的热量进行降温,另一方面可以实现壳体内的空气对流,有助于提高散热效果;1. The high-precision machining center uses a noise treatment and heat dissipation device. By installing an exhaust fan on the housing, the hot air in the housing can be drawn out. A cooling box is installed at the output end of the exhaust fan to cool down the extracted hot air, and then Sending the cooled air back to the casing, on the one hand, it can cool down the heat of the casing, on the other hand, it can realize air convection in the casing, which helps to improve the heat dissipation effect;
2、该高精度加工中心用噪音处理及散热装置,通过将壳体设置成近似密封而且在壳体中安装消音棉,可以吸收大部分的噪音,有助于降低噪音污染;2. The high-precision machining center uses a noise treatment and heat dissipation device. By setting the shell to be approximately sealed and installing sound-absorbing cotton in the shell, it can absorb most of the noise and help reduce noise pollution;
3、该高精度加工中心用噪音处理及散热装置,通过在过滤网处设置清扫组件,可以对过滤网进行清扫,可以减少粉尘堆积在过滤网上,有助于提高抽风机的抽风效果。3. The high-precision machining center uses a noise treatment and heat dissipation device. By installing a cleaning component at the filter screen, the filter screen can be cleaned, which can reduce the accumulation of dust on the filter screen and help improve the ventilation effect of the exhaust fan.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型通过在壳体上安装抽风机,可以将壳体中的热气抽出,在抽风机输出端设置散热箱对抽取出来的热气进行降温,然后再将降温后的空气重新送到壳体中,一方面可以对壳体的热量进行降温,另一方面可以实现壳体内的空气对流,有助于提高散热效果;通过将壳体设置成近似密封而且在壳体中安装消音棉,可以吸收大部分的噪音,有助于降低噪音污染。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The utility model can extract the hot air in the housing by installing an exhaust fan on the housing, and set a heat dissipation box at the output end of the exhaust fan. Cool the extracted hot air, and then re-send the cooled air to the shell. On the one hand, it can cool down the heat of the shell, and on the other hand, it can realize air convection in the shell, which helps to improve the heat dissipation effect. ; By setting the shell to be approximately sealed and installing sound-absorbing cotton in the shell, most of the noise can be absorbed, which helps to reduce noise pollution.
附图说明Description of drawings
图1为本实用新型提出的一种高精度加工中心用噪音处理及散热装置的主视图;Fig. 1 is the front view of a noise processing and cooling device for a high-precision machining center proposed by the utility model;
图2为本实用新型提出的一种高精度加工中心用噪音处理及散热装置图1中A部分的放大图;Fig. 2 is an enlarged view of part A in Fig. 1 of a kind of high-precision machining center proposed by the utility model for noise processing and cooling device;
图3为本实用新型提出的一种高精度加工中心用噪音处理及散热装置的结构示意图一;Fig. 3 is a structural schematic diagram 1 of a noise processing and cooling device for a high-precision machining center proposed by the utility model;
图4为本实用新型提出的一种高精度加工中心用噪音处理及散热装置散热箱的结构示意图;Fig. 4 is a structural schematic diagram of a cooling box of a noise processing and heat dissipation device proposed by the utility model;
图5为本实用新型提出的一种高精度加工中心用噪音处理及散热装置冷却板的结构示意图。Fig. 5 is a structural schematic diagram of a cooling plate of a noise processing and heat dissipation device for a high-precision machining center proposed by the utility model.
图中:1、壳体;2、消音棉;3、抽风机;301、进气管;302、中间管;4、散热箱;401、散热片;402、排气管;403、进水管;404、回水管;405、排水口;5、冷却板;501、导流通道;502、进水口;503、回水口;6、过滤仓;601、过滤网;7、转轴;701、螺旋叶片;702、往复丝杠;703、推板;704、刮板。In the figure: 1. Shell; 2. Silencer cotton; 3. Exhaust fan; 301. Air intake pipe; 302. Intermediate pipe; 4. Cooling box; 401. Heat sink; 402. Exhaust pipe; 403. Water inlet pipe; 404 , water return pipe; 405, drain port; 5, cooling plate; 501, diversion channel; 502, water inlet; 503, water return port; 6, filter chamber; 601, filter screen; , reciprocating lead screw; 703, push plate; 704, scraper.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
实施例:Example:
参照图1-图5,一种高精度加工中心用噪音处理及散热装置,包括壳体1及固定设置在壳体1上抽风机3,抽风机3输入端通过进气管301与壳体1相连通,通过利用抽风机3经过进气管301可以将壳体1内的热量抽取出来,可以减少壳体1内的热量堆积,有助于散热,还包括:固定连接在抽风机3输出端的中间管302,可以经过中间管302将抽取出来的热气排出去,其中,为了进一步减少热气的挥发,在壳体1上固定连接有降温组件,降温组件的一端与中间管302相连通,降温组件另一端与壳体1相连通,热气经过中间管302进入降温组件中,降温组件可以对热气进行有效的降温散热处理,经过降温组件降温后的空气被重新送到壳体1中,一方面可以对壳体1的热量进行降温,另一方面可以实现壳体1内的空气对流,有助于提高散热效果;壳体1内壁上固定连接有消音棉2,为了减少加工时产生的噪音,可以将壳体1做成近似密封状态,在安全门和左右观察窗上设置双层玻璃或者双层透明的亚克力板进行隔音,其内部的消音棉2可以吸收大部分的噪音,而且消音棉2除尘容易,维护简单,较脏处也可以用毛巾加水和洗涤剂擦拭。Referring to Fig. 1-Fig. 5, a noise treatment and heat dissipation device for a high-precision machining center includes a housing 1 and an
降温组件包括:固定设置在壳体1上的散热箱4,其中,散热箱4的一端与中间管302相连通,散热箱4另一端通过排气管402与壳体1相连通,散热箱4顶部固定连接有散热片401;固定设置在散热箱4内的冷却板5,冷却板5设置有多组,且从靠近中间管302处开始冷却板5的高度逐渐增加,可以尽可能的让热气在散热箱4中停留,有助于提高散热效果,其中,冷却板5上开设有导流通道501,散热箱4内进水管403和回水管404,进水管403外接有水冷系统,回水管404也与水冷系统相连通,且散热箱4内底部开设有排水口405,排水口405与回水管404相连通,导流通道501两端分别设置有进水口502和回水口503,进水口502与进水管403相连通,回水口503与回水管404相连通,在使用时,抽风机3将壳体1内的热气抽取出来输送到散热箱4中,热气进入散热箱4中后会被冷却板5挡住,冷却板5中的导流通道501内装有流动的冷却水,可以对冷却板5进行降温,使冷却板5的温度较低,热气与冷却板5接触后,热气中水分会在冷却板5上液化,液化后的水分会从热气中脱落然后顺着冷却板5滴落到散热箱4的底部,经排水口405回到水冷系统中,有助于回收水源,减少水源的浪费,热气的温度也会随着降低,而且热气中的水分含量也会降低,进而可以降低壳体1内部的水分含量,可以减少水分对壳体1内部零件的侵蚀,经过散热箱4降温后的空气重新经过排气管402被送到壳体1内部,可以进一步地对壳体1中的热气进行降温,而且可以增加壳体1中的空气流通,更进一步地增加散热效果。The cooling assembly includes: a cooling box 4 fixedly arranged on the casing 1, wherein one end of the cooling box 4 communicates with the
壳体1内固定设置有过滤仓6,进气管301远离抽风机3的一端与过滤仓6相连通,过滤仓6进口处固定连接有过滤网601,过滤仓6上设置有用于清理过滤网601的清扫组件,在使用时,启动抽风机3经进气管301抽取壳体1内的热气,热气中不光含有水分,而且还有一些切削工件产生的粉尘,在此过程中,热气中的粉尘和一部分水分会被过滤网601拦截住,可以减少粉尘在抽风机3或者散热箱4中堆积,避免堵塞抽风机3或者散热箱4,有助于提高抽风机3或者散热箱4的使用寿命,可以适当的延长清理周期,有助于减少停机时间,增加加工生产效率,在使用中,粉尘有可能会粘附在过滤网601上,如果不对过滤网601进行清扫,可能对堵塞过滤网601,进而影响散热效果,因此清扫组件可以对过滤网601进行清扫,有助于减少粉尘的堆积。A
清扫组件可以利用人工进行定期清理,或者采用电机等驱动部件驱动转轴7进行清扫,在此处根据使用情况清扫组件设置为:转动设置在过滤仓6内的转轴7,其中,转轴7上固定连接有螺旋叶片701,转轴7延伸出过滤仓6的一端固定连接有往复丝杠702,往复丝杠702上螺纹连接有推板703,推板703一端与消音棉2相抵,可以对推板703进行限位,防止推板703在滑动过程中发生翻转,推板703另一端上固定连接有刮板704,刮板704顶部与过滤网601相抵,推板703截面形状为L型,且刮板704设置有多组,在使用时,当抽风机3抽风时,空气经过滤仓6进入进气管301中,在此过程中,空气会推动螺旋叶片701转动,从而转轴7会带着往复丝杠702转动,此时,推板703会带着刮板704往复运动,在此过程中刮板704会挂掉过滤网601上的粉尘,减少粉尘堆积在过滤网601上。The cleaning assembly can be manually cleaned regularly, or the driving parts such as motors are used to drive the
本实用新型中,在使用时,在使用时,抽风机3将壳体1内的热气抽取出来输送到散热箱4中,热气进入散热箱4中后会被冷却板5挡住,冷却板5中的导流通道501内装有流动的冷却水,可以对冷却板5进行降温,使冷却板5的温度较低,热气与冷却板5接触后,热气中水分会在冷却板5上液化,液化后的水分会从热气中脱落然后顺着冷却板5滴落到散热箱4的底部,经排水口405回到水冷系统中,有助于回收水源,减少水源的浪费,热气的温度也会随着降低,而且热气中的水分含量也会降低,进而可以降低壳体1内部的水分含量,可以减少水分对壳体1内部零件的侵蚀,经过散热箱4降温后的空气重新经过排气管402被送到壳体1内部,可以进一步地对壳体1中的热气进行降温,而且可以增加壳体1中的空气流通,更进一步地增加散热效果。In the utility model, when in use, the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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