CN218015733U

CN218015733U - Intelligent shakeout machine for hardware casting

Info

Publication number: CN218015733U
Application number: CN202221954108.0U
Authority: CN
Inventors: 韦磊; 朱孔军
Original assignee: Lianyungang Xinqi Casting Co ltd
Current assignee: Lianyungang Xinqi Casting Co ltd
Priority date: 2022-07-27
Filing date: 2022-07-27
Publication date: 2022-12-13
Anticipated expiration: 2032-07-27

Abstract

The utility model discloses an intelligent shakeout machine for hardware casting, which belongs to the technical field of casting processing and aims at the problems of easy collision and damage and low shakeout efficiency when a casting part is fed, and comprises a bearing plate and a frame, wherein the frame is fixed on the side wall at the top end of the bearing plate, the side wall at the inner side of the frame is slidably connected with a screen bucket, the side wall at the outer side of the frame is fixed with a connecting plate, the side wall at the top end of the connecting plate is fixed with two electric telescopic rods which are symmetrically distributed, the side wall at the inner side of the frame is rotatably connected with a rotating rod, and the outer surface of the rotating rod is tightly sleeved with a feed hopper; the utility model discloses an electric telescopic handle drives the feeder hopper and overturns, not only plays the effect of tentatively bearing the weight of cast member, has alleviateed work intensity of labour to the staff in addition to very big degree for play certain auxiliary action to the cast member unloading, can reduce because of the directness removes the condition that the screen cloth fill caused the damage, provide certain guarantee for the cast member.

Description

Intelligent shakeout machine for hardware casting

Technical Field

The utility model belongs to the technical field of the casting processing, concretely relates to intelligent sand shakeout machine for five metals casting.

Background

Shakeout of a casting is one of important processes in the sand casting production process, namely, after a casting mold is poured and cooled to a certain temperature, the casting mold is broken to separate the casting mold from a sand box and the casting from the casting sand, in recent years, shakeout equipment has been developed to a certain extent, but the mechanization degree of the shakeout equipment is far behind the mechanization development of modeling, so that how to further improve the mechanization and automation degree of shakeout cleaning is an urgent task;

the prior art shakeout machine for castings generally achieves the purpose of shakeout the castings by manually carrying the castings on the shakeout machine and separating sand bodies from the castings through a vibration mode, but in the practical application process, the prior art shakeout machine for castings still has the following defects:

(1) when the casting in the prior art is subjected to shakeout work, due to the fact that the casting has certain weight, workers are difficult to place the casting on a shakeout machine, and certain collision and damage conditions exist, so that the shakeout work of the casting is not facilitated;

(2) casting knockout machine among the prior art, because of longer to casting knockout time, the directness influences casting knockout work efficiency, is difficult to guarantee moreover that casting itself does not contain the sand body, influences follow-up result of use.

Therefore, an intelligent sand shakeout machine for hardware casting is needed, and the problems that in the prior art, the sand shakeout machine is easy to collide with and damage during feeding of casting parts and the sand shakeout efficiency is low are solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligent sand shakeout machine for five metals casting to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: intelligent sand shakeout machine for hardware casting, including the bearing plate, the bearing plate still includes

The frame, the frame is fixed in bearing plate top lateral wall, frame inboard lateral wall sliding connection has the screen cloth fill, frame outside lateral wall is fixed with the connecting plate, connecting plate top lateral wall is fixed with two electric telescopic handle that are the symmetric distribution, frame inboard lateral wall rotates and is connected with the dwang, dwang surface fastening cover has connect the feeder hopper, feeder hopper one side lateral wall is fixed with two articulated seats that are the symmetric distribution, articulated seat with it has the connecting rod to articulate between the electric telescopic handle, frame outside lateral wall be provided with the reciprocal subassembly of screen cloth fill looks adaptation.

In the scheme, the reciprocating assembly comprises

The rack is fixed on the side wall of the outer side of the rack, a driving motor is fixed on the side wall of the top end of the rack, a rotating shaft is rotatably connected on the side wall of the inner side of the rack, one end of the rotating shaft is coaxially fixed with an output shaft of the driving motor, and two half gears which are symmetrically distributed are tightly sleeved on the outer surface of the rotating shaft;

lead to the groove, it is provided with two to lead to the groove, two it sets up in to lead to the groove is symmetric distribution the frame outside lateral wall, it has the connecting plate to lead to the inside sliding connection of groove, connecting plate one side lateral wall with the screen cloth fill is fixed, connecting plate bottom lateral wall is fixed with the tooth and encircles, the tooth encircle with the semi-gear meshing is connected, frame outside lateral wall is fixed with a plurality of additional plates that are symmetric distribution, the tooth encircle with additional plate one side lateral wall sliding connection.

It is further worth to explain that a guide groove is formed in the side wall, close to the toothed ring, of one side of the additional installation plate, the toothed ring is connected with the inside of the guide groove in a sliding mode, and the length value of the guide groove is larger than that of the through groove.

It should be further noted that the side wall of the inner side of the rack is rotatably connected with two transmission shafts which are symmetrically distributed, the outer surfaces of the two transmission shafts are sleeved with the conveyor belt, belt pulleys are arranged between one of the transmission shafts and the rotating shaft, and belts are sleeved on the outer surfaces of the two belt pulleys.

As a preferred embodiment, a plurality of sliding blocks which are symmetrically distributed are fixed on the outer side wall of the screen bucket, a plurality of sliding chutes which are symmetrically distributed are formed in the outer side wall of the rack, the sliding blocks are slidably connected with the insides of the sliding chutes, and the lengths of the sliding chutes are consistent with the lengths of the through grooves.

As a preferred embodiment, a collecting box is fixed to a side wall of the top end of the bearing plate, the collecting box is located on one side of the conveyor belt, a material guide plate is fixed to a side wall of the collecting box adjacent to the conveyor belt, and the material guide plate and the conveyor belt are arranged in an inclined distribution manner.

Compared with the prior art, the utility model provides a pair of intelligent knockout for hardware casting includes following beneficial effect at least:

(1) Drive the feeder hopper through electric telescopic handle and overturn, not only play the effect of bearing the weight of the casting tentatively, alleviateed work intensity of labour to the staff in addition to a very big degree for play certain additional action to the casting unloading, can reduce and relieve the condition that the screen cloth fill caused the damage because of the directness, provide certain guarantee for the casting.

(2) Drive screen cloth fill up-and-down reciprocating motion through reciprocal subassembly, can shake fast the cast member in the screen cloth fill, promote the separating velocity to cast member and sand body then by a wide margin, promote to a certain extent to cast member shakeout work efficiency, the shakeout effect is better.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the back view structure of the present invention;

FIG. 3 is a schematic side sectional view of the present invention;

fig. 4 is a side view schematic structure diagram of the present invention;

fig. 5 is an enlarged schematic view of the structure of the region a in fig. 4.

In the figure: 1. a bearing plate; 2. a frame; 3. a screen bucket; 4. a connecting plate; 5. an electric telescopic rod; 6. rotating the rod; 7. a feed hopper; 8. a hinged seat; 9. a connecting rod; 10. a reciprocating assembly; 101. a support; 102. a drive motor; 103. a rotating shaft; 104. a half gear; 105. a through groove; 106. a toothed ring; 107. adding a plate; 11. a guide groove; 12. a drive shaft; 13. a conveyor belt; 14. a pulley; 15. a belt; 16. a slider; 17. a chute; 18. a collection box; 19. A material guide plate.

Detailed Description

The present invention will be further described with reference to the following examples.

In order to make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, the following will combine the drawings of the embodiments of the present invention to clearly and completely describe the technical scheme of the embodiments of the present invention, and obviously, the described embodiments are a part of the embodiments of the present invention, rather than all embodiments, and based on the described embodiments of the present invention, all other embodiments obtained by the ordinary skilled person in the art on the premise of not needing creative work all belong to the scope of protection of the present invention.

The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention. The condition in the embodiment can be according to concrete condition do further adjustment the utility model discloses a it is right under the design prerequisite the utility model discloses a simple improvement of method all belongs to the utility model discloses the scope of requiring protection.

Please refer to fig. 1-5, the utility model provides an intelligent sand shakeout machine for hardware casting, including bearing plate 1, bearing plate 1 still includes frame 2, frame 2 is fixed in 1 top lateral wall of bearing plate, 2 inboard lateral wall sliding connection of frame has screen cloth fill 3, 2 outside lateral walls of frame are fixed with connecting

plate

4, 4 top lateral walls of connecting plate are fixed with two electric telescopic handle 5 that are the symmetric distribution, 2 inboard lateral walls of frame rotate and are connected with dwang 6, dwang 6 surface fastening has cup jointed feeder hopper 7, feeder hopper 7 one side lateral wall is fixed with two articulated seats 8 that are the symmetric distribution, it has connecting rod 9 to articulate between articulated seat 8 and the electric

telescopic handle

5, 2 outside lateral walls of frame are provided with the reciprocating assembly 10 with screen cloth fill 3 looks adaptation, it overturns to drive feeder hopper 7 through electric telescopic handle 5, not only play the effect that bears the cast member, and preliminarily lightened work intensity of labour to the staff in the very big degree, make play certain auxiliary action to the unloading of cast member, can reduce the condition of causing damage because of directness mesh cloth fill 3, provide certain guarantee for the cast member.

As further shown in fig. 1, fig. 2 and fig. 5, it should be specifically described that the reciprocating assembly 10 includes a bracket 101, the bracket 101 is fixed on the outer side wall of the rack 2, the top side wall of the bracket 101 is fixed with a driving motor 102, the inner side wall of the rack 2 is rotatably connected with a rotating shaft 103, one end of the rotating shaft 103 is coaxially fixed with an output shaft of the driving motor 102, and two symmetrically distributed half gears 104 are tightly sleeved on the outer surface of the rotating shaft 103; lead to groove 105, lead to groove 105 and be provided with two, two lead to groove 105 are the symmetric distribution and offer in 2 outside lateral walls of frame, it has connecting plate 4 to lead to the inside sliding connection of groove 105, connecting plate 4 one side lateral wall is fixed with screen cloth fill 3, connecting plate 4 bottom lateral wall is fixed with tooth form ring 106, tooth form ring 106 is connected with the meshing of half gear 104, frame 2 outside lateral wall is fixed with a plurality of additional plates 107 that are the symmetric distribution, tooth form ring 106 and additional plate 107 one side lateral wall sliding connection, drive screen cloth fill 3 up-and-down reciprocating motion through reciprocal subassembly 10, can shake fast the cast member in the screen cloth fill 3, promote the separating speed to cast member and sand body then by a wide margin, promote to cast member shakeout work efficiency to a certain extent, the shakeout effect is better.

Further as shown in fig. 5, it is worth specifically explaining that, a guide groove 11 is formed in a side wall of the additional mounting plate 107 close to the tooth-shaped ring 106, the tooth-shaped ring 106 is slidably connected with the inside of the guide groove 11, a length value formed by the guide groove 11 is greater than a length value formed by the through groove 105, and the tooth-shaped ring 106 slides in the guide groove 11, so that not only can a guiding and limiting effect on the tooth-shaped ring 106 be achieved, but also the stability of the tooth-shaped ring 106 during movement can be improved.

The scheme has the following working processes: when the casting and sand are required to be separated, firstly, the casting is placed at the feeding hopper 7 and driven by the electric telescopic rod 5, the feeding hopper 7 is overturned along the central axis of the rotating rod 6 by utilizing the transmission action of the connecting rod 9, then, the casting slides to the screen hopper 3 at a constant speed, and the rotating shaft 103 synchronously rotates by being driven by the driving motor 102, so that the half gear 104 is driven to synchronously rotate, the half gear 104 and the toothed ring 106 are meshed for transmission action, so that the toothed ring 106 reciprocates along the guide groove 11, and then the connecting plate 4 is driven to synchronously reciprocate, so that the screen hopper 3 synchronously reciprocates up and down, the casting carried inside the screen hopper 3 is rapidly shaken, the casting and the sand can be fully separated, the screened sand falls onto the conveyor belt 13, the transmission shaft 12 synchronously rotates by virtue of the transmission action of the belt wheel 14 and the belt 15, the conveyor belt 13 is driven to synchronously rotate, the sand is uniformly conveyed into the collecting box 18, and then, and the sand separation of the casting is completed.

According to the working process, the following steps are carried out: drive feeder hopper 7 through electric telescopic handle 5 and overturn, not only play the effect of tentatively bearing the weight of the casting, and work intensity of labour has been alleviateed to the staff in the very big degree, make play certain complementary action to the casting unloading, can reduce and remove the condition that screen cloth fill 3 caused the damage because of the directness, provide certain guarantee for the casting, and drive screen cloth fill 3 reciprocating motion from top to bottom through reciprocal subassembly 10, can shake fast the casting in the screen cloth fill 3, then promote the separating velocity to the casting and the sand body by a wide margin, promote to casting knockout work efficiency to a certain extent, the knockout effect is better, and slide in guide way 11 through tooth shape ring 106, not only can play the direction limiting displacement to tooth shape ring 106, and can also promote the stability of tooth shape ring 106 when removing.

Further as shown in fig. 2, fig. 3 and fig. 4, it is worth specifically explaining that the side wall of the inner side of the rack 2 is rotatably connected with two transmission shafts 12 which are symmetrically distributed, the outer surfaces of the two transmission shafts 12 are sleeved with a conveyor belt 13, a belt wheel 14 is arranged between one of the transmission shafts 12 and the rotating shaft 103, the outer surfaces of the two belt wheels 14 are sleeved with a belt 15, and the conveyor belt 13 is used to uniformly convey falling sand bodies, so that a worker can conveniently collect and store the sand bodies.

Further as shown in fig. 1, fig. 2, fig. 3 and fig. 4, it is worth specifically explaining that a plurality of sliders 16 which are symmetrically distributed are fixed on the outer side wall of the screen bucket 3, a plurality of chutes 17 which are symmetrically distributed are formed on the outer side wall of the rack 2, the sliders 16 are slidably connected with the inside of the chutes 17, the length value of the chutes 17 is consistent with the length value of the through groove 105, and the sliders 16 slide in the chutes 17, so that the guiding and limiting effect when the screen bucket 3 moves can be achieved, and the stability when the screen bucket 3 moves can also be improved.

As further shown in fig. 1, fig. 2, fig. 3 and fig. 4, it should be specifically described that a collecting box 18 is fixed to a side wall of a top end of the bearing plate 1, the collecting box 18 is located on one side of the conveyor belt 13, a material guide plate 19 is fixed to a side wall of one side of the collecting box 18 adjacent to the conveyor belt 13, the material guide plate 19 and the conveyor belt 13 are arranged in an inclined distribution manner, and sand on an outer surface of the conveyor belt 13 can be scraped into the collecting box 18 through the arrangement of the material guide plate 19 and the conveyor belt 13 in the inclined distribution manner, so that the sand can be collected by a worker for reuse.

To sum up: function through conveyer belt 13, can carry out even transport to the sand body that drops, the staff of being convenient for collects the storage to it, and slide in spout 17 through slider 16, not only can play the direction limiting displacement when removing screen cloth fill 3, but also can promote the stability when screen cloth fill 3 removes, and be the slope distribution setting between stock guide 19 and conveyer belt 13, can scrape the sand body to the conveyer belt 13 surface and fall to in collecting box 18, so that collect the sand body to the staff and carry out reuse.

The driving motor 102 is commercially available, and the driving motor 102 is provided with a power supply, which is well known in the art and is not repeated in the description.

Unless defined otherwise, technical or scientific terms used herein should be understood as commonly understood by one of ordinary skill in the art, and the use of the terms "comprising" or "including" and the like in the present invention is intended to mean that elements or items listed before the term encompass elements or items listed after the term and their equivalents, without excluding other elements or items, that "connected" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect, that "up", "down", "left", "right", and the like are used merely to indicate relative positional relationships, which may also change accordingly when the absolute position of the object being described changes.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Intelligent sand shakeout machine for hardware casting, including bearing plate (1), its characterized in that, bearing plate (1) still includes

Frame (2), frame (2) are fixed in bearing plate (1) top lateral wall, frame (2) inboard lateral wall sliding connection has screen cloth fill (3), frame (2) outside lateral wall is fixed with connecting plate (4), connecting plate (4) top lateral wall is fixed with two electric telescopic handle (5) that are the symmetric distribution, frame (2) inboard lateral wall rotates and is connected with dwang (6), feeder hopper (7) have been cup jointed in dwang (6) surface fastening, feeder hopper (7) one side lateral wall is fixed with two articulated seat (8) that are the symmetric distribution, articulated seat (8) with it has connecting rod (9) to articulate between electric telescopic handle (5), frame (2) outside lateral wall be provided with reciprocal subassembly (10) of screen cloth fill (3) looks adaptation.

2. The intelligent hardware casting shakeout machine of claim 1, which is characterized in that: the reciprocating assembly (10) comprises

The rack comprises a support (101), the support (101) is fixed on the outer side wall of the rack (2), a driving motor (102) is fixed on the top side wall of the support (101), the inner side wall of the rack (2) is rotatably connected with a rotating shaft (103), one end of the rotating shaft (103) is coaxially fixed with an output shaft of the driving motor (102), and two half gears (104) which are symmetrically distributed are tightly sleeved on the outer surface of the rotating shaft (103);

lead to groove (105), it is provided with two, two to lead to groove (105) and be the symmetric distribution set up in frame (2) lateral wall, it has connecting plate (4) to lead to groove (105) inside sliding connection, connecting plate (4) lateral wall with screen cloth fill (3) are fixed, connecting plate (4) bottom lateral wall is fixed with tooth shape ring (106), tooth shape ring (106) with half-gear (104) meshing is connected, frame (2) lateral wall is fixed with a plurality of additional mounting plates (107) that are the symmetric distribution, tooth shape ring (106) with install plate (107) one side lateral wall sliding connection additional.

3. The intelligent hardware casting shakeout machine of claim 2, wherein: the side wall of one side, close to the toothed ring (106), of the installing plate (107) is provided with a guide groove (11), the toothed ring (106) is in sliding connection with the inside of the guide groove (11), and the length value of the guide groove (11) is larger than that of the through groove (105).

4. The intelligent hardware casting shakeout machine of claim 2, which is characterized in that: the side wall of the inner side of the rack (2) is rotatably connected with two transmission shafts (12) which are symmetrically distributed, the outer surfaces of the transmission shafts (12) are sleeved with a conveying belt (13), a belt wheel (14) is arranged between one of the transmission shafts (12) and the rotating shaft (103), and a belt (15) is sleeved on the outer surface of the belt wheel (14).

5. The intelligent hardware casting shakeout machine of claim 4, wherein: the screen bucket is characterized in that a plurality of sliding blocks (16) which are symmetrically distributed are fixed on the outer side wall of the screen bucket (3), a plurality of sliding grooves (17) which are symmetrically distributed are formed in the outer side wall of the rack (2), the sliding blocks (16) are connected with the inner portions of the sliding grooves (17) in a sliding mode, and the length value formed by the sliding grooves (17) is consistent with the length value formed by the through grooves (105).

6. The intelligent hardware casting shakeout machine of claim 5, wherein: the conveying belt conveyor is characterized in that a collecting box (18) is fixed on the side wall of the top end of the bearing plate (1), the collecting box (18) is located on one side of the conveying belt (13), a material guide plate (19) is fixed on the side wall, adjacent to the conveying belt (13), of the collecting box (18), and the material guide plate (19) and the conveying belt (13) are arranged in an inclined distribution mode.