CN218014237U - Starting sheet sorting and transferring system - Google Patents
Starting sheet sorting and transferring system Download PDFInfo
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- CN218014237U CN218014237U CN202220562757.XU CN202220562757U CN218014237U CN 218014237 U CN218014237 U CN 218014237U CN 202220562757 U CN202220562757 U CN 202220562757U CN 218014237 U CN218014237 U CN 218014237U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a starting sheet letter sorting transfer system, include: the device comprises a conveyor, a storage and transportation box storage area, a starting sheet storage area for temporarily storing qualified starting sheets, a sorting device and a transfer trolley, wherein the conveyor is used for outputting sheet-shaped products, and the sheet-shaped products comprise the qualified starting sheets. The storage and transportation box storage area is provided with a plurality of storage and transportation boxes, and each storage and transportation box comprises a first storage and transportation box. The sorting device is used for sorting qualified starting sheet into the first storage and transportation box. When the qualified starting sheet in the first storage and transportation box is full, the sorting device temporarily sorts the qualified starting sheet to the starting sheet storage area. The transfer trolley can move relative to the storage and transportation box storage area, is used for transferring the first storage and transportation box filled with the qualified starting sheet, and is also used for transferring the empty first storage and transportation box to the storage and transportation box storage area. The utility model discloses starting sheet letter sorting transfer system, sorting device last work do not shut down, transport efficiently.
Description
Technical Field
The utility model belongs to the technical field of the metallurgy, specifically a starting sheet letter sorting transfer system.
Background
The starting sheet can be produced by an electrolytic method, and the finished starting sheet can be used as a cathode and placed in an electrolytic bath to gather metal ions to form finished electrolytic copper, so that electrolytic refining production of copper is realized. When the starting sheet is manufactured, the starting sheet which is formed on the seed sheet is usually peeled off and then reprocessed to form a qualified starting sheet.
In the related technology, the qualified pieces, the partial heavy pieces and the waste pieces of the starting sheet can not be sorted according to the category, so that the manufacturing materials of the starting sheet can not be recycled, and the resources can not be saved; the manual sorting has high labor intensity and easy safety hidden danger; in some processes, a forklift is adopted to transport different starting sheet materials, but the forklift is low in automation degree and low in transportation efficiency; in the other process, the storage and transportation box realizes the automatic transportation output of the storage and transportation box and fills the empty box through the rotating device, the plurality of chain conveyors and the rotating chain conveyors, but the system has a plurality of types of equipment, the equipment is complex, the cost is high, the maintenance is inconvenient, especially when the storage and transportation box is transferred and filled with qualified starting pole pieces, the starting pole pieces cannot be continuously sorted and conveyed according to the original rhythm, and the transportation efficiency of the qualified starting pole pieces on the production line is lowered.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a starting sheet letter sorting transfer system, starting sheet letter sorting transfer system simple structure, the sustainable work of sorting device, qualified starting sheet transport work efficiency height, stability are good, with low costs, have solved among the prior art problem that artifical letter sorting intensity is high, have the potential safety hazard, have also solved among the prior art problem that equipment is complicated, transport inefficiency.
According to the utility model discloses starting sheet letter sorting transfer system of embodiment, include: the conveyer is used for outputting sheet-shaped products, and the sheet-shaped products at least comprise qualified starting sheets; the storage and transportation box storage area is provided with a plurality of storage and transportation boxes, and the storage and transportation boxes comprise first storage and transportation boxes for loading the qualified starting sheet; the starting sheet storage area is used for temporarily storing the qualified starting sheet; the sorting device is used for sorting the qualified starting sheet into the first storage and transportation box; when the qualified starting sheet in the first storage and transportation box is full, the sorting device temporarily sorts the qualified starting sheet to the starting sheet storage area; a transfer cart movable relative to said bin storage area, said transfer cart for transferring said first bin filled with said qualified starter pieces, said transfer cart further for transferring an empty first bin to said bin storage area.
According to the utility model discloses starting sheet letter sorting transfer system, the multiple slice product that accessible conveyer will make the starting sheet is defeated to sorting device letter sorting. When the first storage and transportation box is not full, the sorting device can sequentially load the qualified starting sheet into the first storage and transportation box; when the first storage and transportation box is full, the first storage and transportation box full of the qualified starting sheet is transported to the next processing procedure by the transport trolley, and the qualified starting sheet is loaded into the starting sheet storage area by the sorting device; when the empty first storage and transportation box is placed into the storage area of the storage and transportation box again by the transfer trolley, the sorting device can continue to sort the qualified starting sheet into the first storage and transportation box. Thereby when transporting the first storage and transportation case of dolly allotment, sorting device continued work and does not shut down, ensured that the qualified starting sheet of following conveyer output can last by the letter sorting, promoted the transportation efficiency of qualified starting sheet, and system overall structure is simple and the input cost is low, stability is good.
According to the starting sheet sorting and transferring system of some embodiments of the present invention, the starting sheet storage area is provided with a starting sheet storage rack, and the number of the qualified starting sheets that can be stored in the starting sheet storage rack is smaller than the number of the qualified starting sheets that can be stored in the first storage and transfer box; the sorting device is also used for transferring the qualified starting sheet in the starting sheet storage area to the empty first storage and transportation box.
According to some embodiments of the present invention, the storage and transportation box further comprises a second storage and transportation box, a first moving device is disposed on the storage and transportation box storage area, the first moving device drives the second storage and transportation box to move into the working range of the sorting device before the first storage and transportation box is filled with the qualified starting sheet, and the second storage and transportation box serves as the starting sheet storage area; the transfer trolley can transfer the second storage and transportation box provided with the qualified starting sheet.
According to the utility model discloses further embodiment, the slice product still includes bias weight piece and useless piece, the storage and transportation case is still including being used for loading the third storage and transportation case of bias weight piece with be used for loading the fourth storage and transportation case of useless piece, first storage and transportation case the third storage and transportation case with the fourth storage and transportation case is located simultaneously sorting device's working range.
Optionally, the apparatus further comprises a weighing device and a visual detection device, wherein the weighing device is used for distinguishing the qualified starting sheet, the unbalanced weight sheet and the waste sheet according to weight; the visual detection device distinguishes the qualified starting sheet and the waste sheet according to the shape and/or distinguishes the unbalanced sheet and the waste sheet.
According to the utility model discloses some embodiments's starting sheet letter sorting transfer system still includes the track, the track is close to storage and transportation case storage area sets up, the transportation dolly includes running gear, base, second mobile device and flexible fork, be equipped with on the base running gear with the second mobile device, running gear can along rail motion, be connected with on the second mobile device flexible fork, the second mobile device can drive flexible fork lifting storage and transportation case and/or removal storage and transportation case extremely on the base.
Advantageously, a plurality of said storage and transport boxes are arranged in rows at intervals in said storage area, said tracks extending in a direction parallel to the direction of arrangement of said plurality of said storage and transport boxes.
Optionally, the second moving device includes a lifting mechanism and a translating mechanism, the lifting mechanism is connected to the base, an output end of the lifting mechanism is connected to the translating mechanism, and an output end of the translating mechanism is connected to the telescopic fork.
According to the utility model discloses some embodiments's starting sheet letter sorting transfer system still includes storage box conveyor, storage box conveyor can receive be equipped with that the transport dolly is carried the storage box of slice product, storage box conveyor can also to the transport dolly provides empty storage box.
Optionally, the storage and transportation box conveying device comprises a portal frame and a transport vehicle, the transport vehicle is arranged on the portal frame in a lifting and moving manner, and the transport vehicle can transfer the storage and transportation box between the transport vehicle and the storage area of the storage and transportation box.
Additional aspects and advantages of the invention will be set forth in the description which follows, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic perspective view of a starting sheet sorting and transferring system according to some embodiments of the present invention.
Fig. 2 is a schematic view of the starting sheet sorting and transferring system of some embodiments of the present invention for sorting sheet products, wherein the range shown by the circle is a working range of the sorting device for realizing sorting.
Fig. 3 is a schematic structural view of the transfer cart for transferring the first storage and transportation box according to some embodiments of the present invention.
Reference numerals:
1000. a starting sheet sorting and transferring system;
100. a conveyor;
200. a sorting device;
302. a storage rack for storage and transport containers;
300. a storage and transport box; 310. a first storage and transportation box; 320. a third storage and transportation box; 330. a fourth storage and transportation box; 340. a spare box;
400. a starting sheet storage rack;
501. a track;
500. transferring the trolley;
510. a traveling mechanism; 520. a base;
530. a second mobile device; 531. a lifting mechanism; 532. a translation mechanism;
540. a telescopic fork;
600. a transport container conveying device; 610. a gantry; 620. a delivery wagon;
710. starting a pole piece; 720. a bias sheet; 730. and (4) scrap pieces.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The utility model discloses a starting sheet letter sorting transfer system 1000 of the embodiment of the utility model is described below with reference to the specification figure, and starting sheet letter sorting transfer system 1000 can carry out high-speed letter sorting and transportation, letter sorting efficiency height, equipment are simple with product, intermediate product or the waste product that the preparation starting sheet produced.
Before producing the starting sheet finished product, the standard qualified starting sheet 710 and the regular shape of the weight bias sheet 720 are sorted, the waste sheets 730 with the surface having holes, corner defects and light weight are sorted, the qualified starting sheet 710 is transported to the next processing procedure as soon as possible, the weight bias sheet 720 which can still be used for manufacturing the starting sheet lifting lug is recycled, and the waste sheets 730 which cannot be used are processed. Because in the production process, the quantity of qualified starting sheet 710 is the most, consequently, the probability that qualified starting sheet 710 needs to be transported is the highest, most frequent, and transports qualified starting sheet 710 and often can bring the stagnation of slice product letter sorting, is unfavorable for the continuous operation of whole starting sheet letter sorting transfer system 1000, the utility model discloses then the stagnation phenomenon that probably takes place when can effectively avoiding letter sorting slice product promotes the operating efficiency of whole starting sheet letter sorting transfer system 1000.
According to the utility model discloses starting sheet letter sorting transfer system 1000, as shown in FIG. 1, include: a conveyor 100, a storage and transportation box storage area, a starting sheet storage area, a sorting device 200 and a transfer trolley 500.
The conveyor 100 is used for outputting sheet products, the sheet products at least include qualified starting sheet 710, and the sheet products are mainly standard qualified starting sheet 710 generated in the process of producing finished starting sheet products and other products or waste products generated in association with the standard qualified starting sheet 710.
As shown in fig. 1, a plurality of containers 300 are disposed in the container storage area, and the containers 300 include a first container 310 for holding a qualified starter block 710. The starter sheet storage area is used for temporarily storing the qualified starter sheets 710, that is, the starter sheet storage area can be used for storing a certain number of qualified starter sheets 710 instead of the first storage box 310.
As shown in fig. 2, the sorting apparatus 200 is used for sorting the qualified starter sheets 710 into the first storage and transportation box 310; when the first storage bin 310 is full of the acceptable starting sheet 710, the sorting apparatus 200 temporarily sorts the acceptable starting sheet 710 to the starting sheet storage area. That is, the conveyor 100, the first storage bin 310 and the starting sheet storage area are located within the operating range of the sorting apparatus 200, and the sorting apparatus 200 can operate between the conveyor 100, the starting sheet storage area and the storage bin storage area.
As shown in fig. 2, the transfer cart 500 is movable relative to the tote storage area, the transfer cart 500 being used to transfer a first tote 310 filled with a full supply of acceptable starter pieces 710, the transfer cart 500 also being used to transfer an empty first tote 310 to the tote storage area.
According to the above structure, the utility model discloses starting sheet letter sorting transfer system 1000, accessible conveyer 100 are defeated to sorting device 200 letter sorting of the multiple slice product of preparation starting sheet. Since the sorting apparatus 200 is a standardized machine itself and the working range thereof is limited by the standardized model, the working range of the sorting apparatus 200 is determined after installation, and then, when the sorting apparatus 200 is disposed in the production room, a part of the devices located is located outside the working range of the sorting apparatus 200 and another part of the devices is located within the working range of the sorting apparatus 200. When the first storage bin 310, the starter sheet storage rack 400 and the conveyor 100 are all located in the working range of the sorting apparatus 200, the sorting apparatus 200 can sort and move the qualified starter sheets 710 to different positions as required.
When the first container 310 is not full, the sorting apparatus 200 may sequentially load the qualified starter blocks 710 into the first container 310, so that the first container 310 gradually approaches the full state from the empty state.
When the first storage box 310 is full, the transfer cart 500 transfers the first storage box 310 full of the qualified starter sheets 710 and moves to the next process. At the same time, since the transfer cart 500 takes a certain amount of time to transfer the full first transport box 310, it also takes a certain amount of time to replace the empty first transport box 310, during which time the conveyor 100 continues to convey the sheet products.
In order to keep the conveyor 100 running and continuously sort and transfer the sheet products, the sorting device 200 loads the qualified starting sheet 710 into the starting sheet storage area; when the empty first container 310 is replaced into the container deposit zone by the transfer cart 500, the sorting apparatus 200 may continue to sort the qualified starter pieces 710 into the first container 310. Therefore, in the process that the transfer trolley 500 transports the first storage and transportation box 310, although the transfer trolley 500 consumes more time, the conveyor 100 and the sorting device 200 can continue to work without stopping the machine without waiting for the empty first storage and transportation box 310 to be put in place again, so that the qualified starting sheet 710 output from the conveyor 100 can be continuously sorted, the transfer efficiency of the qualified starting sheet 710 is improved, and the whole system is simple in structure, low in investment cost and good in stability.
It can be understood that, compare in prior art manual sorting intensity of labour high, easily bring safety hidden danger, the utility model discloses a starting sheet letter sorting transfer system 1000 degree of automation is high, stability is high, less rely on the manpower, can effectively reduce the human cost.
Compare and not transport qualified product, semi-manufactured goods and the categorised letter sorting of waste product air inlet to the preparation starting sheet among the prior art, the material waste is serious, the utility model discloses a starting sheet letter sorting transfer system 1000 can effective resources are saved, improve material and the energy utilization ratio of whole starting sheet in production cycle.
Compare in prior art fork truck transports different starting sheet materials, the utility model discloses a 1000 degree of automation of starting sheet letter sorting transfer system are high, transport efficiently, transport dolly 500 operation flexibility. Compare and adopt a plurality of chain fortune machines and rotatory chain fortune machine to realize transporting and empty case to fill among the prior art, the utility model discloses a starting sheet letter sorting transfer system 1000 equipment is simple, the input cost is low, it is convenient to maintain, can also effectively guarantee to transport dolly 500 when the operation fills up qualified starting sheet 710's first storage and transportation case 310, and the blank that is located the source is peeled off the piece unit and need not the stop work, and the conveyer 100 of carrying the slice product also need not the stop work, the sustainable letter sorting work that carries of sorting device 200, and system operating efficiency is high.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
Optionally, the utility model discloses a sorting device 200 includes mechanical seat, multi freedom's arm and grabbing device, and multi freedom's arm is connected on the mechanical seat, and the end-to-end connection of arm has grabbing device, and the arm can be for the nimble removal of mechanical seat, can swing, rotatable, also can go up and down, and grabbing device then can carry out reliable the snatching to the slice product. The length of the mechanical arm determines the effective working range of the mechanical arm, so that the size of the mechanical arm can be selected according to the actual field and the installation requirement.
For example, in a specific example, the gripping device comprises a plurality of suction cups, and the taking and placing actions of the sheet-like products are controlled by controlling the suction force of the suction cups.
Optionally, the sorting apparatus 200 of the present invention further comprises a positioning detection device, which can determine the relative position of the gripping device with respect to the sheet product by determining the distance or the orientation of the gripping device.
In some embodiments of the present invention, as shown in fig. 2, a starting sheet storage rack 400 is disposed on the starting sheet storage area, and the number of the qualified starting sheets 710 that can be stored in the starting sheet storage rack 400 is smaller than the number of the qualified starting sheets 710 that can be stored in the first storage box 310. That is, the qualified starter block 710 is only temporarily stored in the starter block storage rack 400, and the qualified starter block 710 is not continuously loaded in place of the first storage box 310. Then, in the present invention, the total time required for the transfer cart 500 to transfer the first storage and transportation box 310 filled with the qualified starter pieces 710 and the time required to transfer the empty first storage and transportation box 310 is much less than the time required for one storage and transportation box 310 to be filled with the qualified starter pieces 710; therefore, the number of the qualified starting sheets 710 transferred to the starting sheet storage rack 400 by the transfer trolley 500 in the same working day (or the same set working time) by the conveyor 100 when transferring the first storage box 310 is much smaller than the number of the qualified starting sheets 710 filled in the first storage box 310.
In other embodiments of the present invention, the starting sheet storage rack 400 may not be provided, in these examples, the storage box 300 further includes a second storage box, the storage area of the storage box is provided with a first moving device, before the first storage box 310 is filled with the qualified starting sheet 710, the first moving device drives the second storage box to move to the working range of the sorting device 200, and the second storage box serves as the storage area of the starting sheet; the transfer cart 500 can transfer a second tote containing a qualified starter piece 710. That is, a second container located on the storage area may be used as a substitute for the aforementioned starter sheet storage rack 400. The first moving device can quickly drive the second storage and transportation box to move, so that when the second storage and transportation box which is not in the working range of the sorting device 200 at first is about to finish boxing the first storage and transportation box 310, the second storage and transportation box quickly moves to the working range of the sorting device 200 to replace the first storage and transportation box 310 to receive the qualified starting sheet 710, and at the moment, the first storage and transportation box 310 filled with the qualified starting sheet 710 is transferred to the next process by the transfer trolley 500, so that the sorting device 200 and the conveyor 100 can always keep high-efficiency operation.
Optionally, the first moving device includes a driving mechanism and a sliding assembly, the sliding assembly is connected to the plurality of storage and transportation boxes 300, the driving mechanism drives the sliding assembly to move, so as to drive the first storage and transportation box 310 and the second storage and transportation box on the sliding assembly to change positions relative to the sorting device 200, so that the first storage and transportation box 310 is preferentially located in the working range of the sorting device 200 and receives the qualified starting sheet 710; after the first container 310 is fully loaded, the second container can be deployed into the operating range of the sorter 200 and the first container 310 can be deployed outside the operating range of the sorter 200 so that the second container can be used as a new container 300 to receive the qualified starter pieces 710. The first moving means moves quickly without delaying the sorting work of the sorting device 200 at all. The transfer cart 500 only needs to move to the front of the first storage and transportation box 310 after the position change, and then transfers the first storage and transportation box 310.
In a specific example, the driving mechanism may be an electric motor, an electric cylinder, an oil cylinder or an electric push rod; the sliding assembly comprises a sliding block and a sliding way which are matched with each other, or comprises a first sliding rail and a second sliding rail which are matched with each other.
It should be noted here that the utility model discloses an effectual working range of sorting device 200 is limited, and the quantity that is arranged in storage and transportation case 300 of sorting device 200 working range so is also limited, for promoting space utilization, simplifies equipment structure, the utility model discloses just set up starting sheet storage rack 400 or driven the second storage and transportation case that removes by first mobile device to take into account under the limited working range and the simple, the process normal operating's of sorting device 200 prerequisite, can promote the work efficiency of starting sheet letter sorting transfer system 1000.
In some embodiments of the present invention, as shown in fig. 2, the sheet product further includes a weight bias sheet 720 and a waste sheet 730, the storage and transportation box 300 further includes a third storage and transportation box 320 for loading the weight bias sheet 720 and a fourth storage and transportation box 330 for loading the waste sheet 730, and the first storage and transportation box 310, the third storage and transportation box 320 and the fourth storage and transportation box 330 are located within the working range of the sorting device 200 at the same time. Then, when the conveyor 100 outputs the three sheet products, the sorting device 200 can sort the sheet products into the corresponding storage and transportation boxes 300 according to the information of each sheet product, so as to achieve the classified storage of different sheet products, thereby recovering still usable semi-finished products, discarding unusable defective products, and transporting completely qualified finished products to the next processing step.
In the description of the present invention, features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.
Optionally, the starting sheet sorting and transferring system 1000 further comprises a weighing device and a visual detection device, wherein the weighing device is used for distinguishing the qualified starting sheet 710, the weight bias sheet 720 and the waste sheet 730 according to weight, the thickness of the qualified starting sheet 710 is smaller than that of the weight bias sheet 720, the weight of the qualified starting sheet 710 is smaller than that of the weight bias sheet 720, and the weight of the weight bias sheet 720 is greater than that of the qualified starting sheet 710, so that the qualified starting sheet 710, the weight bias sheet 720 and the waste sheet 730 can be distinguished quickly. The weight bias piece 720 mainly refers to a sheet-like object that can be used to make a tab of the starting sheet.
The weight difference between the waste pieces 730 and the qualified starting sheet 710 or the unbalanced sheet 720 is not large, the qualified starting sheet 710 and the waste pieces 730 can be further distinguished through a visual detection device according to the shape, or the unbalanced sheet 720 and the waste pieces 730 can be further distinguished, for defective sheet products with holes or defects on the surfaces, the visual detection device can rapidly distinguish and distinguish the defective products, and therefore the defective products in the lifting lugs of the starting sheet or the starting sheet are marked as the waste pieces 730 and sorted into the fourth storage and transportation box 330.
Optionally, the weighing device and the visual detection device are both disposed on the conveyor 100, so that when the conveyor 100 conveys the sheet products, the product types of the sheet products can be quickly identified, and the control system controls the sorting device 200 to perform different sorting actions corresponding to different sheet products by transferring the product types to the control system, thereby realizing automatic sorting and transferring.
In other examples, the weighing device and the visual detection device may also be integrated on the sorting device 200, and the information of the sheet products can be identified while the sorting device 200 grabs the sheet products, so as to enter the next sorting action.
Optionally, the weighing device comprises a weighing sensor for weighing the weight of each sheet product.
Optionally, the visual inspection device comprises an industrial camera for observing the topography of the surface of the sheet product and taking a corresponding picture to be transmitted to the control system for visual analysis.
In some embodiments of the present invention, as shown in fig. 1 and 2, the starting sheet sorting and transferring system 1000 further comprises a track 501, and the track 501 is disposed near the storage area of the storage and transportation box. As shown in fig. 3, the transfer trolley 500 includes a traveling mechanism 510, a base 520, a second moving device 530 and a retractable fork 540, the base 520 is provided with the traveling mechanism 510 and the second moving device 530, the traveling mechanism 510 can move along the track 501, the retractable fork 540 is connected to the second moving device 530, and the second moving device 530 can drive the retractable fork 540 to lift the storage box 300 and/or move the storage box 300 to the base 520. In these examples, the transfer cart 500 may be moved on the track 501 to change position relative to the storage area of the storage container, so that when a fully loaded first storage container 310 needs to be transferred, the transfer cart is moved forward of the first storage container 310 and the retractable forks 540 are raised to be substantially flush with the bottom of the first storage container 310, and then the first storage container 310 is moved by the retractable movement of the retractable forks 540, so that the first storage container 310 can follow the transfer cart 500 to the next process. At the same time, the empty first container 310 can also be inserted again into the container storage area by the transfer trolley 500.
Alternatively, as shown in fig. 1, a plurality of storage and transport containers 300 are arranged in a row at intervals in the storage area of the storage and transport containers, for example, in a front-rear direction in the drawing, and the extension direction of the rail 501 is parallel to the arrangement direction of the plurality of storage and transport containers 300, so that when the traveling mechanism 510 rolls along the rail 501, the position can be rapidly switched between the plurality of storage and transport containers 300, and thus different storage and transport containers 300 can be carried. In a specific example, the traveling mechanism 510 includes traveling wheels, such as rail wheels or universal wheels, so that the traveling mechanism 510 rolls on the rail 501 stably, flexibly and smoothly, thereby improving the efficiency and stability of the movement.
Alternatively, as shown in fig. 2, a storage and transportation box storage rack 302 is provided on the storage and transportation box storage area, a first storage and transportation box 310, a third storage and transportation box 320, a fourth storage and transportation box 330 and a spare box 340 are sequentially placed on the storage and transportation box storage rack 302, and when the transfer trolley 500 moves on the track 501, the first storage and transportation box 310 full of the qualified starting sheet 710 can be transported to the next process, and the empty spare box 340 can be transported to the removed first storage and transportation box 310 again. Alternatively, when the third storage box 320 with the biasing piece 720 is fully loaded, the transfer cart 500 may transfer the third storage box 320 to the next process and transfer the empty spare box 340 to the removed third storage box 320. Still alternatively, when the fourth storage box 330 containing the waste pieces 730 is fully loaded, the transfer cart 500 may transfer the fourth storage box 330 to the next process and transfer the empty spare box 340 to the removed fourth storage box 330. Thereby improving the conveying efficiency of the transfer trolley 500 and being capable of conveying different storage and transportation boxes 300.
Alternatively, the spare box 340 may be plural, and the number thereof is not limited, and may be arranged according to actual situations. These spare boxes 340 may be disposed outside the operating range of the sorter 200, and the first, third, and fourth storage and transportation boxes 310, 320, and 330 are preferably disposed within the operating range of the sorter 200, thereby saving the arrangement space, and making the spare boxes 340 sufficiently reserved, and facilitating the transfer cart 500 to replenish the empty storage and transportation boxes 300 at the respective stations.
Alternatively, as shown in fig. 3, the second moving device 530 comprises a lifting mechanism 531 and a translating mechanism 532, wherein the lifting mechanism 531 is connected to the base 520, an output end of the lifting mechanism 531 is connected to the translating mechanism 532, and an output end of the translating mechanism 532 is connected to the telescopic fork 540. Then, when the telescopic forks 540 need to be moved up and down with respect to the storage box 300, the lifting mechanism 531 operates; when the retractable fork 540 needs to move telescopically relative to the storage and transport container 300 or the storage and transport container conveying device 600 hereinafter, the translation mechanism 532 acts, so that the retractable fork 540 is flexible to move, and can adapt to the transfer and stable conveying of the storage and transport container 300.
In a particular example, the lift mechanism 531 includes a lift cylinder; the lifting mechanism 531 may also include a lifting motor and rack and pinion assembly, as long as the lifting movement of the lifting mechanism 531 is achieved.
In a specific example, the translation mechanism 532 includes a translation motor and two telescopic slides, and the translation motor drives one of the telescopic slides to move, so that the telescopic forks 540 located on the telescopic slide move smoothly. Or, translation mechanism 532 includes translation motor, lead screw nut subassembly, and translation motor drive lead screw rotates, and the nut is connected on flexible fork 540, and the lead screw rotates and drives the nut removal to make flexible fork 540 can carry out effective translation.
In some embodiments of the present invention, as shown in fig. 1 and 2, the starting sheet sorting and transferring system 1000 further includes a storage and transportation box conveyor 600, the storage and transportation box conveyor 600 can receive the storage and transportation box 300 filled with sheet products and conveyed by the transfer cart 500, and the storage and transportation box conveyor 600 can also provide the empty storage and transportation box 300 to the transfer cart 500. That is, the container transfer device 600 may further receive the container 300 and send the container 300 to the next process for processing.
Alternatively, as shown in fig. 1, the container transporting apparatus 600 includes a gantry 610 and a transporting carriage 620, the transporting carriage 620 is provided on the gantry 610 to be movable up and down, and the transferring carriage 500 can transfer the container 300 between the transporting carriage 620 and the container storage area, so that the container 300 can be transferred between two workshops having different heights.
In other examples, the tote conveyor 600 may also be a chain conveyor, a roller conveyor, etc., and the machine type and number may be selected according to practical situations, such as site space, production cost, conveying efficiency, etc., without being limited thereto.
The following describes the sorting and transferring method of the starting sheet sorting and transferring system 1000 according to the embodiment of the present invention.
According to the utility model discloses a starting sheet letter sorting transfer system 1000's letter sorting transportation method, including following step:
step S1, determining the type of the sheet product output by the conveyor 100 as a qualified starting sheet 710.
The sorting of the sheet products can be realized by the weighing device and the visual detection device, and the specific sorting realization mode can be seen from the description.
And S2, judging that the first storage and transportation box 310 is in a non-full state, and controlling the sorting device 200 to sort the qualified starting sheet 710 on the conveyor 100 into the first storage and transportation box 310. That is, the sorting apparatus 200 preferentially sorts the qualified starter pieces 710 into the first totes 310 within its operating range.
Meanwhile, the weight bias pieces 720 can be sorted into the third storage and transportation box 320 within the working range by the sorting device 200; the waste sheets 730 can be sorted into the fourth storage and transportation box 330 within the working range by the sorting apparatus 200.
And S3, judging that the first storage and transportation box 310 is in a full-load state, controlling the transfer trolley 500 to transfer the first storage and transportation box 310 filled with the qualified starting sheet 710, and controlling the sorting device 200 to sort the qualified starting sheet 710 on the conveyor 100 into the starting sheet storage area. That is, during the process of transferring the first storage box 310 by the transfer cart 500, the sorting apparatus 200 continues to perform the sorting operation, and stores the qualified starting sheet 710 in the starting sheet storage area, and the conveyor 100 and the sorting apparatus 200 continue to operate without stopping.
And S4, controlling the transfer trolley 500 to transfer the empty first storage and transportation box 310 to the storage area of the storage and transportation box, judging that the first storage and transportation box 310 is located in the working range of the sorting device 200, and controlling the sorting device 200 to sort the qualified starting sheet 710 to the first storage and transportation box 310 again.
Then, when there is a first storage and transportation box 310 which is not filled with the qualified starting sheet 710 at the working position, the sorting device 200 can sequentially store the sorted qualified starting sheet 710 into the first storage and transportation box 310, so that the whole sorting and transportation system can keep continuous operation.
According to the method, in the sorting and transferring method of the starting sheet sorting and transferring system 1000 according to the embodiment of the present invention, the qualified starting sheets 710 are preferentially sorted into the empty first storage and transfer box 310 by the sorting device 200, and the sorting device 200 sorts the qualified starting sheets 710 into the starting sheet storage area until the first storage and transfer box 310 is filled and transferred by the transfer cart 500; when the empty first storage and transportation box 310 is transported to the storage and transportation box storage area by the transport trolley 500, the sorting device 200 continues to sort the qualified starting sheet 710 into the first storage and transportation box 310, so that the conveyor 100 can continuously output the qualified starting sheet 710, the sorting device 200 continuously works without stopping, and the sorting efficiency of the qualified starting sheet 710 is improved.
In some embodiments of the present invention, the sorting and transferring method of the starting sheet sorting and transferring system 1000 further comprises the following steps: step S5, when the qualified starting sheet 710 in the starting sheet storage area is full, the sorting device 200 transfers the qualified starting sheet 710 in the starting sheet storage area to the first storage and transportation box 310. The time required for the starting sheet storage area to fill with acceptable starting sheets 710 is long enough, possibly only once per working day, so that the acceptable starting sheets 710 in the starting sheet storage area can be selectively transferred at the end of the working day without affecting the sorting of the daytime conveyor 100.
Optionally, the utility model discloses a set up center control system and realize controlling each device like parts such as conveyer 100, sorting device 200, transfer trolley 500, storage box conveyor 600, the principle of control belongs to prior art, does not do here and describe repeatedly.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; either mechanically or electrically. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
Four storage and transport tanks 300 are shown in fig. 1 for illustrative purposes, but it is obvious to those skilled in the art after reading the above technical solutions that the solution can be applied to other numbers of storage and transport tanks 300, and the invention also falls into the protection scope of the present invention.
The stripping operation of the qualified starting sheet 710 and the processing process before reaching the conveyor 100 in the starting sheet sorting and transferring system 1000 and the sorting and transferring method according to the embodiments of the present invention are known to those skilled in the art, and will not be described in detail herein.
In the description herein, references to the description of the terms "embodiment," "example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a starting sheet letter sorting transfer system which characterized in that includes:
the conveyer is used for outputting sheet-shaped products, and the sheet-shaped products at least comprise qualified starting sheets;
the storage and transportation box storage area is provided with a plurality of storage and transportation boxes, and the storage and transportation boxes comprise first storage and transportation boxes for loading the qualified starting sheet;
a starting sheet storage area for temporarily storing the qualified starting sheet;
the sorting device is used for sorting the qualified starting sheet into the first storage and transportation box; when the qualified starting sheet in the first storage and transportation box is full, the sorting device temporarily sorts the qualified starting sheet to the starting sheet storage area;
a transfer cart movable relative to said bin storage area, said transfer cart for transferring said first bin filled with said qualified starter pieces, said transfer cart further for transferring an empty first bin to said bin storage area.
2. The starting sheet sorting and transferring system according to claim 1, wherein a starting sheet storage rack is disposed on the starting sheet storage area, and the number of the qualified starting sheets that can be stored by the starting sheet storage rack is smaller than the number of the qualified starting sheets that can be stored by the first storage and transfer box; the sorting device is also used for transferring the qualified starting sheet in the starting sheet storage area to the empty first storage and transportation box.
3. The starting sheet sorting and transferring system of claim 1, wherein the storage and transfer box further comprises a second storage and transfer box, a first moving device is disposed on the storage area of the storage and transfer box, before the first storage and transfer box is filled with the qualified starting sheet, the first moving device drives the second storage and transfer box to move to the working range of the sorting device, and the second storage and transfer box serves as the storage area of the starting sheet; the transfer trolley can transfer the second storage and transportation box provided with the qualified starting sheet.
4. The starting sheet sorting and transporting system as claimed in claim 2, wherein said sheet products further comprise bias weight sheets and scrap sheets, said containers further comprise a third container for loading said bias weight sheets and a fourth container for loading said scrap sheets, and said first container, said third container and said fourth container are simultaneously located within an operating range of said sorting device.
5. The starting sheet sorting and transferring system as claimed in claim 4, further comprising a weighing device and a visual detection device, wherein the weighing device is used for distinguishing the qualified starting sheet, the unbalanced weight sheet and the waste sheet according to weight; the visual detection device distinguishes the qualified starting sheet and the waste sheet according to the shape and/or distinguishes the unbalanced sheet and the waste sheet.
6. The starting sheet sorting and transferring system according to claim 1, further comprising a rail, wherein the rail is disposed near the storage and transportation box storage area, the transfer cart comprises a traveling mechanism, a base, a second moving device and a telescopic fork, the traveling mechanism and the second moving device are disposed on the base, the traveling mechanism is movable along the rail, the telescopic fork is connected to the second moving device, and the second moving device can drive the telescopic fork to lift the storage and transportation box and/or move the storage and transportation box to the base.
7. The starting sheet sorting and transferring system as claimed in claim 6, wherein a plurality of said transport containers are arranged in said transport container storage area at intervals in a row, and said track extends in a direction parallel to the arrangement direction of said plurality of said transport containers.
8. The starting sheet sorting and transferring system as claimed in claim 6, wherein the second moving device comprises a lifting mechanism and a translating mechanism, the lifting mechanism is connected to the base, an output end of the lifting mechanism is connected to the translating mechanism, and an output end of the translating mechanism is connected to the telescopic fork.
9. The starting sheet sorting and transferring system as claimed in claim 1, further comprising a bin conveyor for receiving said bins containing said sheet products transported by said transfer cart and for providing empty said bins to said transfer cart.
10. The starting sheet sorting and transporting system as claimed in claim 9, wherein said transport device comprises a gantry and a transport cart, said transport cart being movably mounted on said gantry in a vertically movable manner, said transport cart being capable of transferring said starting sheet between said transport cart and said storage area of said starting sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220562757.XU CN218014237U (en) | 2022-03-15 | 2022-03-15 | Starting sheet sorting and transferring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220562757.XU CN218014237U (en) | 2022-03-15 | 2022-03-15 | Starting sheet sorting and transferring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218014237U true CN218014237U (en) | 2022-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220562757.XU Active CN218014237U (en) | 2022-03-15 | 2022-03-15 | Starting sheet sorting and transferring system |
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| Country | Link |
|---|---|
| CN (1) | CN218014237U (en) |
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2022
- 2022-03-15 CN CN202220562757.XU patent/CN218014237U/en active Active
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