CN217992642U - Device is tailor to glued membrane - Google Patents
Device is tailor to glued membrane Download PDFInfo
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- CN217992642U CN217992642U CN202222088706.0U CN202222088706U CN217992642U CN 217992642 U CN217992642 U CN 217992642U CN 202222088706 U CN202222088706 U CN 202222088706U CN 217992642 U CN217992642 U CN 217992642U
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Abstract
The utility model provides a film cutting device, which comprises a material taking component, a visual component, a control mechanism, a bearing platform, a moving component and a trimming component; the receiving platform is arranged on the moving assembly, and a plurality of suckers for adsorbing the adhesive films are arranged on the receiving platform; the taking component is used for taking the adhesive film and feeding the adhesive film to an adsorption station of the bearing platform; the visual assembly is used for detecting the actual position of the adhesive film and transmitting the actual position to the control mechanism; the control mechanism is used for controlling the moving assembly to move according to the actual position of the adhesive film so as to drive the bearing platform to move to the actual position and adsorb the adhesive film; the trimming component is used for trimming the adhesive film on the bearing platform. The utility model provides a accept the platform and can accurately accept and fix the glued membrane, then prune based on accepting the platform again, the glued membrane can not be excessive because of the oversize extrusion to can save the deburring step on the production line, and then improve production efficiency.
Description
Technical Field
The utility model relates to an automatic processing technology field especially relates to a device is tailor to glued membrane.
Background
In the production process of the crystalline silicon photovoltaic panel, after the battery cell is typeset, an adhesive tape pasting machine is needed to fix the battery cell on the glass plate, then an adhesive film is laid, and then the glass plate is sent into a laminating machine to be solidified. When laying the glued membrane, need follow the photovoltaic module size and cut out the glued membrane, then snatch the glued membrane and lay on electric core, use the camera to fix a position the glued membrane position in this process, ensure that the glued membrane is placed on electric core and cover electric core completely.
However, in the transportation and placement processes of the adhesive film, a position error occurs on the adhesive film, a sufficient size margin needs to be left in order to avoid undersize the adhesive film during cutting, and in the subsequent lamination process, the adhesive film with an oversized size melts and flows and is extruded beyond the edge of the photovoltaic module, so that after lamination and fixation, a special station needs to be arranged, and the adhesive film overflowing from the side of the photovoltaic module is trimmed by a trimmer, so that the processing efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a device is tailor to glued membrane to in solving among the prior art photovoltaic module production process, need carry out the deburring to the glued membrane that spills over the border, lead to the lower technical problem of machining efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme:
the adhesive film cutting device comprises a material taking assembly, a vision assembly, a control mechanism, a bearing platform, a moving assembly and a trimming assembly, wherein the bearing platform is mounted on the moving assembly, and a plurality of suckers for adsorbing adhesive films are arranged on the bearing platform;
the material taking assembly is used for taking the adhesive film and feeding the adhesive film to an adsorption station of the bearing platform;
the visual assembly is used for detecting the actual position of the adhesive film and transmitting the actual position to the control mechanism;
the control mechanism is used for controlling the moving assembly to move according to the actual position of the adhesive film so as to drive the bearing platform to move to the actual position and adsorb the adhesive film;
the trimming assembly is used for trimming the adhesive film on the bearing platform.
Optionally, the control mechanism is further configured to control the moving assembly to move to drive the receiving platform to move to the initial position of the receiving platform after the receiving platform moves to the actual position to adsorb the adhesive film;
the trimming assembly is used for trimming the adhesive film on the bearing platform when the bearing platform is located at the initial position.
Optionally, the height of the adsorption station is greater than that of the trimming assembly; the moving assembly further comprises a jacking mechanism, the jacking mechanism comprises a working end capable of lifting, and the bearing platform is mounted at the working end.
Optionally, the moving assembly includes a mounting platform and a plurality of moving cylinders for driving the mounting platform to move; the jacking mechanism is arranged on the mounting platform.
Optionally, the jacking mechanism includes:
the output end of the jacking cylinder is a working end;
the guide assembly comprises a guide sleeve and a guide shaft device inserted into the guide sleeve.
Optionally, a cutting station is arranged at the height position of the trimming assembly and is located on the projection position of the adsorption station; and a fixing component for fixing the adhesive film is arranged at the position of the adjacent cutting station.
Optionally, the fixing assembly comprises a plurality of side jaws distributed along the outer edge of the cutting station for gripping the portion of the film beyond the receiving platform.
Optionally, the trimming assembly further comprises:
the sliding rail is arranged along the edge of the cutting station;
the sliding seat can move along the sliding rail;
the cutter, the cutter sets up on the slide, can cut off the glued membrane when removing.
Optionally, the cutting knife includes a circular blade, and the trimming assembly further includes a motor for driving the circular blade to rotate.
Optionally, the adhesive film cutting device further comprises an adhesive film carrying gripper, and the adhesive film carrying gripper is used for taking away the cut adhesive film from the receiving platform.
The utility model provides a pair of device is tailor to glued membrane's beneficial effect lies in:
the adhesive film cutting device in the utility model comprises a material taking component, a vision component, a control mechanism, a bearing platform, a moving component and a trimming component; the receiving platform is arranged on the moving assembly, and a plurality of suckers for adsorbing the adhesive film are arranged on the receiving platform; the taking component is used for taking the adhesive film and feeding the adhesive film to an adsorption station of the bearing platform; the visual assembly is used for detecting the actual position of the adhesive film and transmitting the actual position to the control mechanism; the control mechanism is used for controlling the moving assembly to move according to the actual position of the adhesive film so as to drive the bearing platform to move to the actual position and adsorb the adhesive film; the trimming assembly is used for trimming the adhesive film on the bearing platform. The utility model provides a device is tailor to glued membrane can replace current glued membrane to tailor place the platform in the assembly line, when the glued membrane is tailor the device and accepts the glued membrane, detect the actual position at glued membrane place through visual component, and then remove the subassembly through control mechanism control removal, accept the platform with the drive and remove to actual position and adsorb the glued membrane, make and accept the platform and can accurately accept and fix the glued membrane, then prune based on accepting the platform again, follow-up glued membrane and the photovoltaic module installation of tailorring, the glued membrane can not be extruded excessive because of the size is too big, thereby can save the deburring step on the production line, and then production efficiency has been improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following descriptions are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
Fig. 1 is a schematic top view of a glue film cutting device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of the supporting platform, the moving assembly, and the jacking mechanism according to an embodiment of the present invention;
fig. 3 is a schematic view of the position of the trimming assembly according to an embodiment of the present invention;
FIG. 4 is an enlarged schematic view at A in FIG. 3;
FIG. 5 is a schematic view of the adhesive film cutting device and the adhesive film carrying gripper according to an embodiment of the present invention;
wherein, in the figures, the various reference numbers:
10-a film cutting device; 11-a vision component; 12-a receiving platform; 121-a suction cup; 13-a moving assembly; 131-a mounting platform; 132-a moving cylinder; 14-a trimming assembly; 141-a slide base; 142-a cutter; 143-motor; 15-a jacking mechanism; 151-jacking cylinder; 152-a guide assembly; 1521-a guide sleeve; 1522-guide shaft; 16-a stationary component; 20-glue film; 30-carrying the adhesive film to grip.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
Referring to fig. 1 to 5, an adhesive film cutting device 10 according to an embodiment of the present invention will be described.
As shown in fig. 1 and 2, in the embodiment of the present application, an adhesive film cutting apparatus 10 is provided, which includes a material taking assembly (not shown), a control mechanism (not shown), a vision assembly 11, a receiving platform 12, a moving assembly 13, and an edge cutting assembly 14. Wherein, the material taking assembly is used for taking the adhesive film 20 and feeding the adhesive film to the adsorption station of the adhesive film cutting device 10.
The vision assembly 11 is used for detecting the actual position of the adhesive film and transmitting the actual position to the control mechanism. When the material taking assembly feeds the adhesive film 20 to the adsorption station of the adhesive film cutting device 10, the actual position of the adhesive film 20 is not on the adsorption station during feeding due to mechanical errors, and at this time, the vision assembly 11 performs edge line recognition on the adhesive film 20 which needs to be fed to the adsorption station to determine the actual position of the adhesive film 20, and sends the actual position of the adhesive film 20 to the control mechanism.
The adsorption station, namely the target adsorption position designed by the adhesive film cutting device 10, may be disposed on the surface of the receiving platform 12 at the initial position, or may be disposed directly above the receiving platform 12 at the initial position. When the external material taking assembly transports the adhesive film 20 to the adhesive film cutting device 10, the adhesive film 20 needs to be transported to the absorption station (i.e. feeding) so that the receiving platform 12 can be correctly absorbed to the adhesive film 20 for subsequent cutting. Because errors are inevitably generated in the preceding steps of discharging, feeding and the like, after the material taking assembly takes the adhesive film 20 for feeding, the actual position of the adhesive film 20 for feeding is not on the adsorption station, at the moment, the side line of the adhesive film 20 is identified through the vision assembly 11, so that the actual position of the adhesive film 20 is determined, the displacement deviation between the actual position of the adhesive film 20 and the adsorption station can be calculated, and the displacement deviation can be used as reference data for carrying out subsequent movement of the platform 12.
The receiving platform 12 is installed on the moving assembly 13, and a plurality of suction cups 121 for sucking the adhesive film 20 are disposed on the receiving platform 12. After the adhesive film 20 is placed on the receiving platform 12, the plurality of suction cups 121 suck the adhesive film 20 to be fixed on the receiving platform 12. The trimming assembly 14 is used for trimming the adhesive film 20 on the receiving platform 12.
The control mechanism is used for controlling the moving assembly 13 to move according to the actual position of the adhesive film 20 so as to drive the receiving platform 12 to move to the actual position and adsorb the adhesive film 20. After the visual component 11 sends the actual position that glued membrane 20 was located to control mechanism, control mechanism is used for moving the subassembly 13 according to the actual position control of glued membrane 20 and removes, owing to accept the platform 12 and install on moving the subassembly 13, move to moving the subassembly 13 and can drive and accept the platform 12 and remove, when accepting the platform 12 and removing the actual position that glued membrane 20 was located, move the subassembly 13, accept the platform 12 and stop, glued membrane 20 is placed on accepting the platform 12, accept a plurality of sucking discs 121 on the platform 12 at this moment and adsorb glued membrane 20 and make it fixed on accepting the platform 12.
The control mechanism can move the receiving platform 12 in the horizontal direction and the vertical direction through the moving assembly 13 to move the receiving platform 12 from the adsorption station of the adhesive film 20 to the actual position of the adhesive film 20, and accurately receive and fix the adhesive film 20. After the correction of the movement of the receiving platform 12 through visual recognition, the adhesive film 20 fixedly received on the receiving platform 12 already meets the requirement of accurate positioning, and can be regarded as that the material errors before the adhesive film cutting device 10 are all corrected, and the trimming assembly 14 can be controlled to cut the side edge of the adhesive film 20 on the receiving platform 12.
As can be seen from the above description, the adhesive film cutting device 10 provided in the present embodiment can replace the placing platform in the existing adhesive film 20 cutting line. The adhesive film 20 is conveyed to an adsorption station of the adhesive film cutting device 10 by the material taking assembly, when the adhesive film 20 is received, the actual position of the receiving platform 12 is visually identified through the visual assembly 11, the moving assembly 13 is controlled to move through the control mechanism, so that the receiving platform 12 is driven to move to the actual position of the adhesive film 20, the adhesive film 20 is accurately received, adsorbed and fixed, and then the side edge of the adhesive film 20 is trimmed based on the receiving platform 12. And subsequently, the cut adhesive film 20 and the photovoltaic module are installed, and the adhesive film 20 cannot be extruded and overflow due to overlarge size, so that the trimming step on the production line can be omitted, and the whole production line is optimized. The film cutting device 10 replaces a traditional placing platform, so that the production line is slightly changed, the subsequent trimming step can be omitted after improvement, and the overall processing efficiency is improved.
In some embodiments, the control mechanism is further configured to control the moving assembly 13 to move to drive the receiving platform 12 to move to the initial position of the receiving platform 12 (i.e. the static position before moving) after the receiving platform 12 moves to the actual position of the adhesive film 20 to adsorb the adhesive film 20; the trimming assembly 14 is used for trimming the adhesive film 20 on the receiving platform 12 when the receiving platform 12 is located at its initial position. That is, after the receiving platform 12 moves to the actual position of the adhesive film 20 and receives the adhesive film 20, the control mechanism controls the moving assembly 13 to move and drive the receiving platform 12 to move again, so that the receiving platform 12 returns to its initial position, and the trimming assembly 14 trims the side edge of the adhesive film 20 on the receiving platform 12 at the initial position of the receiving platform 12. Because the accepting platform 12 returns to the initial position after being corrected to the actual position of glued membrane 20 by the position, the cutting position of glued membrane 20 is fixed, reduces the precision inaccuracy that the side cut subassembly 14 removed and leads to, consequently can compromise with the positioning accuracy of glued membrane 20 and with the cooperation precision of side cut subassembly 14, the accurate cutting of glued membrane 20 can be realized to the cutting subassembly, makes the size of glued membrane 20 can accurately adapt to photovoltaic module.
In some embodiments, in order to facilitate spatial arrangement of the related devices and avoid mutual interference in the movement process, the suction station needs to be set higher than the trimming assembly 14 in the vertical direction, that is, the height of the suction station is greater than the height of the trimming assembly 14, that is, the control mechanism needs to control the moving assembly 13 to move so that the receiving platform 12 performs lifting movement, so as to switch between two positions of the receiving adhesive film 20 and the cutting adhesive film 20, that is, the receiving platform 12 can switch between the actual position of loading the adhesive film 20 and the cutting position. Therefore, as shown in fig. 2, the moving assembly 13 further includes a jacking mechanism 15, the jacking mechanism 15 includes a working end capable of being lifted, and the receiving platform 12 is mounted at the working end. When the working end of the jacking mechanism 15 moves upwards, the supporting platform 12 is driven to rise to the height of the adsorption station, and when the working end of the jacking mechanism 15 descends, the supporting platform 12 is driven to descend to the height of the trimming assembly 14.
Optionally, as shown in fig. 2, in some embodiments, the moving assembly 13 further includes a mounting platform 131 and a plurality of moving cylinders 132, an output end of each moving cylinder 132 is connected to the mounting platform 131, and is capable of pushing the mounting platform 131 to move during operation, and the jacking mechanism 15 is mounted on the mounting platform 131. When the mounting platform 131 moves, the whole jacking mechanism 15 is driven to move, so as to drive the receiving platform 12 to move, for example, the receiving platform 12 is lifted from the initial position of the receiving platform 12 to the adsorption station, and then moves from the plane of the adsorption station to the actual position of the adhesive film 20, or moves from the plane of the actual position of the adhesive film 20 to the adsorption station, and then lowers to the initial position of the receiving platform 12. In a more specific embodiment, the number of the moving cylinders 132 is at least two, and the moving cylinders are perpendicular to each other, and form an X axis and a Y axis on a plane, and the jacking mechanism 15 forms a Z axis, which together drive the receiving platform 12 to move in the space (X, Y, Z).
Alternatively, as shown in fig. 2, in some embodiments, the jacking mechanism 15 comprises: one or more jacking cylinders 151, and one or more guide assemblies 152. Wherein, the output end of the jacking cylinder 151 is the working end. When the jacking cylinder 151 operates, the output end of the jacking cylinder 151 is driven to move in the vertical direction through air pressure or hydraulic pressure, so that the bearing platform 12 is lifted. The guide assembly 152 comprises a guide sleeve 1521 and a guide shaft 1522 inserted into the guide sleeve 1521, wherein the guide sleeve 1521, the guide shaft 1522 and the jacking cylinder 151 are all arranged in the vertical direction. During the process of the receiving platform 12 moving vertically, the sleeve 1521 and the guiding axle 1522 cooperate to limit the receiving platform 12 to move only in the vertical direction, so as to prevent the receiving platform 12 from tilting.
Optionally, in some embodiments, the adhesive film cutting device 10 is provided with a cutting station at the height position of the edge cutting assembly 14, and the cutting station is located at the projection position of the adsorption station. And a fixing component 16 for fixing the adhesive film 20 is arranged at the position of the adjacent cutting station, namely, the adhesive film cutting device 10 further comprises the fixing component 16, and the fixing component 16 is arranged at the position of the adjacent cutting station and used for fixing the adhesive film 20. The cutting station is a preset position for cutting after the bearing platform 12 descends, and the positions of the trimming assembly 14 and the fixing assembly 16 are set by taking the preset position as reference. After the receiving platform 12 receives the adhesive film 20 from the actual position of the receiving adhesive film 20, the control mechanism controls the receiving platform 12 to move back to the adsorption station through the moving cylinder 132 of the moving assembly 13, then the jacking mechanism 15 drives the receiving platform 12 to descend from the adsorption station until the receiving platform returns to the cutting station, and at the moment, the adjacent fixing assemblies 16 can fix the part of the adhesive film 20 extending out of the receiving platform 12, so that the trimming assembly 14 can cut the adhesive film 20.
Alternatively, as shown in fig. 1 and 4, the fixing assembly 16 comprises a plurality of side jaws located along the outer edge of the cutting station, for gripping the portion of the film 20 beyond the receiving platform 12. The portion of the adhesive film 20 held by the side jaws, i.e. the portion of the adhesive film 20 beyond the receiving platform 12, is also the portion to be cut. The side jaws secure and pull the edge of the adhesive film 20 to facilitate the cutting operation of the trim assembly 14.
Alternatively, as shown in fig. 1 and 4, the trimming assembly 14 includes a slide rail (not shown), a slide 141 and a cutter 142. The slide rail sets up along the border that cuts the station, and slide 141 can move along the slide rail, and cutter 142 sets up on slide 141. When the sliding base 141 moves along the edge of the cutting station, the cutter 142 can cut off the portion of the adhesive film 20 corresponding to the edge of the cutting station, thereby completing the cutting of the adhesive film 20.
Optionally, the cutter 142 is a circular blade 142, and the trimming assembly 14 further includes a motor 143 for driving the circular blade to rotate. The circular blade 142 cuts the adhesive film 20 in contact therewith when rotated. In other embodiments, the trim assembly 14 may employ other cutting means, such as a rectangular blade disposed along the edge of the cutting station, capable of moving longitudinally, etc.
As shown in fig. 1 to 5, in some embodiments, the adhesive film cutting apparatus 10 further includes an adhesive film carrying gripper 30, the adhesive film carrying gripper 30 includes a related driving device and a mechanism (such as a suction cup, etc.) capable of gripping the adhesive film 20, the adhesive film carrying gripper 30 is capable of removing the cut adhesive film 20 from the cutting station of the receiving platform 12 in the adhesive film cutting apparatus 10, and then carrying the cut adhesive film 20 to a position above the photovoltaic panel assembly for being placed on the photovoltaic panel assembly for subsequent related processing steps.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The adhesive film cutting device is characterized by comprising a material taking assembly, a visual assembly, a control mechanism, a carrying platform, a moving assembly and a trimming assembly, wherein the carrying platform is installed on the moving assembly, and a plurality of suckers for adsorbing the adhesive film are arranged on the carrying platform;
the taking assembly is used for taking the adhesive film and feeding the adhesive film to an adsorption station of the bearing platform;
the visual assembly is used for detecting the actual position of the adhesive film and transmitting the actual position to the control mechanism;
the control mechanism is used for controlling the moving assembly to move according to the actual position of the adhesive film so as to drive the bearing platform to move to the actual position and adsorb the adhesive film;
the trimming assembly is used for trimming the adhesive film on the bearing platform.
2. The adhesive film cutting device according to claim 1, wherein the control mechanism is further configured to control the moving assembly to move to drive the receiving platform to move to an initial position of the receiving platform after the receiving platform moves to the actual position to adsorb the adhesive film;
the trimming assembly is used for cutting the adhesive film on the bearing platform when the bearing platform is located at an initial position.
3. The adhesive film cutting device according to claim 1, wherein the height of the suction station is greater than the height of the trimming assembly;
the moving assembly comprises a jacking mechanism, the jacking mechanism comprises a working end capable of lifting, and the bearing platform is installed at the working end.
4. The adhesive film cutting device according to claim 3, wherein the moving assembly further comprises a mounting platform and a plurality of moving cylinders for driving the mounting platform to move; the jacking mechanism is installed on the installation platform.
5. The adhesive film cutting device according to claim 3, wherein the jacking mechanism comprises:
the output end of the jacking cylinder is the working end;
the guide assembly comprises a guide sleeve and a guide shaft inserted into the guide sleeve.
6. The adhesive film cutting device according to claim 1, wherein a cutting station is provided at a height position of the trim assembly, the cutting station being located at a projection position of the suction station; and a fixing assembly for fixing the adhesive film is arranged at the position adjacent to the cutting station.
7. Adhesive film cutting device according to claim 6, wherein the fixing assembly comprises a plurality of side jaws distributed along the outer edge of the cutting station for gripping the portion of the adhesive film beyond the receiving platform.
8. The adhesive film cutting apparatus according to claim 6, wherein the trimming assembly further comprises:
the sliding rail is arranged along the edge of the cutting station;
a slide carriage movable along the slide rail;
the cutter, the cutter set up in on the slide can during the removal with the glued membrane cuts off.
9. The adhesive film cutting device according to claim 8, wherein the cutter comprises a circular blade, and the edge cutting assembly further comprises a motor for driving the circular blade to rotate.
10. The adhesive film cutting device according to any one of claims 1 to 9, further comprising an adhesive film carrying gripper for taking the cut adhesive film from the receiving platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222088706.0U CN217992642U (en) | 2022-08-08 | 2022-08-08 | Device is tailor to glued membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222088706.0U CN217992642U (en) | 2022-08-08 | 2022-08-08 | Device is tailor to glued membrane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217992642U true CN217992642U (en) | 2022-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222088706.0U Active CN217992642U (en) | 2022-08-08 | 2022-08-08 | Device is tailor to glued membrane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217992642U (en) |
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2022
- 2022-08-08 CN CN202222088706.0U patent/CN217992642U/en active Active
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