CN217986559U

CN217986559U - Novel roller fixation machine

Info

Publication number: CN217986559U
Application number: CN202222191096.7U
Authority: CN
Inventors: 周志荣; 周敬; 李争军; 王正书; 袁子寿; 王金菊; 周磊
Original assignee: Fengqing Sanning Tea Industry Co ltd
Current assignee: Fengqing Sanning Tea Industry Co ltd
Priority date: 2022-08-19
Filing date: 2022-08-19
Publication date: 2022-12-09
Anticipated expiration: 2032-08-19

Abstract

The utility model relates to a tea processing technology field discloses a novel cylinder machine of completing, the both ends symmetrical sleeve of cylinder is equipped with two sets of guide axle sleeve with leading wheel looks adaptation, and the inner wall symmetry of cylinder is provided with spiral guide vane, the bottom port that separates the heat exchanger is connected with long-pending material passageway, the inboard rotation of long-pending material passageway is connected with the auger delivery oar, hot-air duct's top is located middle part position department and is connected with admission line, admission line's inboard is close to bottom port position department and is provided with negative pressure fan. The utility model discloses a drum mechanism is carried under the spiral cylinder of tealeaves, blows at the synchronous heating power of hot-blast mechanism and wipes away, can make tealeaves keep high-efficient, the omnidirectional state that scatters in the aspect of one of which, improves high efficiency, the wholeness that tealeaves completes, and on the other hand passes through the spiral of drum mechanism, the cylinder is carried, can shake out impurity and dust etc. in the tealeaves, through long-pending material passageway spiral discharge.

Description

Novel roller fixation machine

Technical Field

The utility model relates to a tea processing technology field specifically is a novel cylinder machine of completing.

Background

The enzyme deactivation refers to one of primary processing procedures of tea, mainly aims to inhibit enzymatic oxidation of tea polyphenol and the like in fresh leaves by destroying and passivating oxidase activity in the fresh leaves at high temperature and evaporate partial water in the fresh leaves to soften the tea, is convenient to knead and form, and is an essential flow in processing of the tea such as green tea, black tea and the like.

Through the retrieval, chinese patent net discloses a novel hot-blast dehumidification cylinder machine of completing (public announcement No. CN 210492435U), including the base, the rabbling mechanism is installed to the top left end of base, the top rigid coupling of rabbling mechanism has the shell, telescopic machanism is installed in the top left side of base, exhaust mechanism is installed at the top of shell, the bottom rigid coupling of shell has the hot plate, and this kind of novel hot-blast dehumidification cylinder machine of completing has installed the filter screen at the top of fan, filters the inspiratory hot-blast of fan through the filter screen, has solved the problem that dust and tealeaves mix, has guaranteed the quality of the back tealeaves after completing, has increased the sales volume of tealeaves, has improved the practicality of machine to through telescopic machanism and slewing mechanism's cooperation, can make the shell rotate, and then make the convenient whole the taking out of tealeaves in the shell, solved the remaining problem of tealeaves, improved the quality of next time completing, solved the waste, improved output, simple to use, facilitate promotion. However, the stirring and conveying type of the stirring leaf fixation method leads to poor shaking-off performance of the tea leaves, easily leads to accumulation and clumping of the tea leaves, is not beneficial to contact of hot air, and reduces fixation efficiency of the tea leaves. Therefore, the person skilled in the art provides a new type of drum de-enzyming machine to solve the problems mentioned in the background art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel cylinder machine of completing to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a novel roller water-removing machine comprises a supporting vertical frame, wherein a roller mechanism is arranged above the supporting vertical frame, and a hot air mechanism is connected above a heat insulation cover in the roller mechanism;

the roller mechanism comprises two groups of guide wheels symmetrically arranged at two sides above the supporting vertical frame and a heat insulation cover arranged above the supporting vertical frame, the inner side of the heat insulation cover is penetrated and clamped with a roller, two ends of the roller are symmetrically sleeved with two groups of guide shaft sleeves matched with the guide wheels, the inner wall of the roller is symmetrically provided with spiral guide vane plates, the bottom port of the heat insulation cover is connected with a material accumulation channel, the middle part of a pipeline of the material accumulation channel is connected with a discharge valve port, and the inner side of the material accumulation channel is rotationally connected with a spiral conveying paddle;

hot-blast mechanism is including setting up the hot-blast main above thermal shroud, hot-blast main's below symmetric connection has the reposition of redundant personnel pipeline, and hot-blast main through reposition of redundant personnel pipeline with thermal shroud intercommunication, hot-blast main's top is located middle part position department and is connected with the admission line, and hot-blast main's passageway inboard installs the heating pipe, the inboard of admission line is close to bottom port position department and is provided with negative-pressure fan.

As a further aspect of the present invention: two sets of the cover is equipped with two sets of transmission fluted discs in the ring cover middle part of direction axle sleeve, the top that separates the heat exchanger is located both sides position department symmetry and is provided with two sets of supporting seats, and is two sets of the top symmetry of supporting seat is provided with two sets of driving motor, and is two sets of driving motor's output is provided with two sets of drive gear, and is two sets of drive gear is connected with two sets of transmission fluted discs meshing through two sets of synchronous gear.

As a further aspect of the present invention: the roller is of a net barrel-shaped structure.

As a further aspect of the present invention: the number of the spiral guide vane plates is not less than six groups, and the spiral guide vane plates are arranged in an annular symmetrical mode relative to the drum center of the drum.

As a further aspect of the present invention: the upper portion port of admission line has set gradually dustproof screen panel, purification screen panel from last to down, dustproof screen panel is the HEPA filter screen, purification screen panel is the active carbon filter screen.

As the utility model discloses further scheme again: the heating pipe is of a spiral structure, and the spiral length of the heating pipe is the same as the length of the channel of the hot air pipeline.

As a further aspect of the present invention: the output end of the spiral conveying paddle is provided with a driving motor, the spiral conveying paddle uses a central line as a boundary, and the two sides of the central line are respectively provided with a positive paddle and a negative paddle which are symmetrically arranged.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a drum mechanism is carried under the spiral cylinder of tealeaves, blows at the synchronous heating power of hot-blast mechanism and wipes away, can make tealeaves keep high-efficient, the omnidirectional state that scatters in the aspect of one of which, carries out the omnidirectional contact with steam, improves high efficiency, the comprehensiveness that tealeaves completes, and on the other hand passes through the spiral of drum mechanism, the cylinder is carried, can shake out impurity and dust etc. in the tealeaves, through long-pending material passageway spiral discharge, improves the clean performance that tealeaves completes.

Drawings

FIG. 1 is a schematic structural view of a novel roller enzyme deactivating machine;

FIG. 2 is a schematic view of the internal structure of a novel roller water-removing machine;

FIG. 3 is a schematic structural view of a spiral guide vane plate in a novel roller enzyme deactivating machine.

In the figure: 1. a support stand; 2. a guide wheel; 3. a drum; 4. a spiral guide vane plate; 5. a guide shaft sleeve; 6. a transmission fluted disc; 7. a synchronizing gear; 8. a transmission gear; 9. a supporting seat; 10. a drive motor; 11. A heat shield; 12. a hot air duct; 13. an air intake duct; 14. a shunt conduit; 15. heating a tube; 16. A dust screen; 17. a purification net cover; 18. a negative pressure fan; 19. a drive motor; 20. a material accumulation channel; 21. a screw conveying paddle; 22. the valve port of unloading.

Detailed Description

Please refer to fig. 1-3, in the embodiment of the present invention, a novel roller de-enzyming machine, including supporting the grudging post 1, the top of supporting the grudging post 1 is provided with a roller mechanism, the roller mechanism includes two sets of leading wheels 2 that the symmetry set up in supporting grudging post 1 top both sides position department and sets up the heat shield 11 in supporting grudging post 1 top, the inboard of heat shield 11 runs through the block and has cylinder 3, the both ends symmetrical cover of cylinder 3 is equipped with two sets of guide shaft sleeve 5 with 2 looks adaptations of leading wheel, the ring cover middle part cover of two sets of guide shaft sleeve 5 is equipped with two sets of transmission fluted disc 6, the top that separates heat shield 11 is located both sides position department symmetry and is provided with two sets of supporting seats 9, the top symmetry of two sets of supporting seats 9 is provided with two sets of driving motor 10, the output of two sets of driving motor 10 is provided with two sets of drive gear 8, two sets of drive gear 8 are connected with two sets of transmission fluted disc 6 meshing through two sets of synchronous gear 7, when using roller de-enzyming machine to carry out the de-enzyming work to tealeaves, driving motor 10 works, drive gear 8 to rotate, through the transfer meshing with synchronous gear 7, the synchronous promotion leading wheel 2 rotation, make the roller 3 rotate the drum type transport work.

The inner wall symmetry of cylinder 3 is provided with spiral guide vane 4, cylinder 3 is net barrel-shaped structure, six groups are no less than to spiral guide vane 4's quantity, and spiral guide vane 4 is the annular symmetrical arrangement for the barrel center of cylinder 3, in the rotation process of cylinder 3, drop into tealeaves from one end port of cylinder 3, carry out spiral, cylinder transport work to tealeaves through its inside spiral guide vane 4, make tealeaves keep abundant scattering state, and in to tealeaves spiral transport process, the inside dust impurity that dopes passes through cylinder 3 falls into the buffer memory in the long-pending material passageway 20 of heat-proof cover 11 bottom, then through cylinder 3 to the spiral transport of tealeaves, on one hand can make tealeaves keep high-efficient, the omnidirectional state of scattering, carry out omnidirectional contact with steam, improve the high efficiency, the wholeness of tealeaves enzyme deactivation, on the other hand can shake out impurity in the tealeaves and dust etc. out, improve the cleaning performance of tealeaves enzyme deactivation.

The tea leaf green removing device is characterized in that a hot air mechanism is connected above a heat insulation cover 11 in a roller mechanism, the hot air mechanism comprises a hot air pipeline 12 arranged above the heat insulation cover 11, a shunt pipeline 14 is symmetrically connected below the hot air pipeline 12, the hot air pipeline 12 is communicated with the heat insulation cover 11 through the shunt pipeline 14, an air inlet pipeline 13 is connected to the position, located in the middle, above the hot air pipeline 12, a heating pipe 15 is installed on the inner side of a channel of the hot air pipeline 12, a negative pressure fan 18 is arranged on the position, close to a bottom port, of the inner side of the air inlet pipeline 13, a dust screen 16 and a purification screen 17 are sequentially arranged on the upper port of the air inlet pipeline 13 from top to bottom, the dust screen 16 is an HEPA (high efficiency particulate air) filter screen, the purification screen 17 is an active carbon filter screen, the heating pipe 15 is of a spiral structure, the spiral length of the heating pipe 15 is the same as that of the hot air pipeline 12, in the tea leaf green removing process, the negative pressure fan 18 works, external air is sucked and attached through the air inlet pipeline 13, the screen 16 and is conveyed into the heat insulation cover 11 after being heated by the shunt pipeline 15, the hot air is heated, the dust screen 3 in the form, the spiral screen 3, the tea leaf green removing device continuously contacts with the other end of the spiral conveying roller, and the spiral conveying roller.

The bottom port of the heat insulation cover 11 is connected with a material accumulation channel 20, the middle part of a pipeline of the material accumulation channel 20 is connected with a discharge valve port 22, the inner side of the material accumulation channel 20 is rotatably connected with a spiral conveying paddle 21, the output end of the spiral conveying paddle 21 is provided with a driving motor 19, the spiral conveying paddle 21 takes a central line as a boundary, and the two sides of the central line are respectively provided with a front paddle and a back paddle which are symmetrically arranged with each other.

The utility model discloses a theory of operation is: when the tea leaves are subjected to fixation work by using the roller fixation machine, the transmission motor 10 works to drive the transmission gear 8 to rotate, the transmission gear is meshed with the synchronous gear 7 to drive the transmission fluted disc 6 to be meshed for transmission, the synchronous push guide shaft sleeve 5 rotates on the guide wheel 2 to drive the push roller 3 to rotate, then the tea leaves are put into the roller 3 from one end port during the rotation of the roller 3, the tea leaves are conveyed spirally and rotatably through the spiral leaf guide plate 4 inside the roller to keep the tea leaves in a fully dispersed state, in addition, in the spiral conveying process of the tea leaves, dust impurities and the like doped inside the roller 3 fall into the material accumulation channel 20 at the bottom of the heat insulation cover 11 for buffering, in addition, in the fixation process of conveying the tea leaves, the negative pressure fan 18 synchronously works, the external air is sucked through the air inlet pipeline 13, the external air is conveyed into the hot air pipeline 12 under the double filtration of the dustproof mesh enclosure 16 and the purification mesh enclosure 17, and is heated by the heating pipe 15 and then is conveyed into the heat insulation cover 11 in a shunting way through the shunting pipeline 14, the tea leaves which are spirally conveyed inside the roller 3 in a mesh tube structure form are subjected to green removing work and are in comprehensive contact with the tea leaves which are spirally conveyed, the tea leaves subjected to heating and green removing work are continuously discharged through the port at the other end of the roller 3, and after the tea leaves are completely removed, the worker opens the discharge valve port 22 to open the switch of the discharge valve port 22, then the driving motor 19 works to drive the spiral conveying paddle 21 to rotate, and through the forward and backward paddles which are symmetrically arranged, the dust and impurities accumulated in the accumulated material accumulation channel 20 are spirally and symmetrically pushed out through the discharge valve port 22.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A novel roller water-removing machine comprises a supporting vertical frame (1), and is characterized in that a roller mechanism is arranged above the supporting vertical frame (1), and a hot air mechanism is connected above a heat shield (11) in the roller mechanism;

the roller mechanism comprises two groups of guide wheels (2) which are symmetrically arranged at two sides above the supporting vertical frame (1) and a heat insulation cover (11) which is arranged above the supporting vertical frame (1), the inner side of the heat insulation cover (11) is penetrated and clamped with a roller (3), two groups of guide shaft sleeves (5) which are matched with the guide wheels (2) are symmetrically sleeved at two ends of the roller (3), spiral guide vane plates (4) are symmetrically arranged on the inner wall of the roller (3), a material accumulation channel (20) is connected to a bottom port of the heat insulation cover (11), a discharge valve port (22) is connected to the middle of a pipeline of the material accumulation channel (20), and a spiral conveying paddle (21) is rotatably connected to the inner side of the material accumulation channel (20);

hot-blast mechanism is including setting up hot-blast main (12) in heat exchanger (11) top, the below symmetric connection of hot-blast main (12) has shunt canals way (14), and hot-blast main (12) communicate with heat exchanger (11) through shunt canalway (14), the top of hot-blast main (12) is located middle part position department and is connected with admission line (13), and the passageway inboard of hot-blast main (12) installs heating pipe (15), the inboard of admission line (13) is close to bottom port position department and is provided with negative pressure fan (18).

2. The novel roller enzyme deactivating machine as claimed in claim 1, wherein two sets of driving fluted discs (6) are sleeved in the middle of the ring sleeve of the two sets of guide shaft sleeves (5), two sets of supporting seats (9) are symmetrically arranged above the heat shield (11) at two sides, two sets of driving motors (10) are symmetrically arranged at the top ends of the two sets of supporting seats (9), two sets of driving gears (8) are arranged at the output ends of the two sets of driving motors (10), and the two sets of driving gears (8) are meshed and connected with the two sets of driving fluted discs (6) through two sets of synchronous gears (7).

3. The novel roller fixation machine as claimed in claim 1, characterized in that the roller (3) is of a net-cylinder structure.

4. The novel roller fixation machine as claimed in claim 1, characterized in that the number of the spiral guide vane plates (4) is not less than six groups, and the spiral guide vane plates (4) are arranged in a ring symmetry manner relative to the center of the roller (3).

5. The novel roller enzyme deactivating machine as claimed in claim 1, wherein the upper port of the air inlet duct (13) is provided with a dust screen (16) and a purification screen (17) in sequence from top to bottom, the dust screen (16) is a HEPA screen, and the purification screen (17) is an activated carbon screen.

6. The novel roller enzyme deactivating machine as claimed in claim 1, wherein the heating pipe (15) has a spiral structure, and the spiral length of the heating pipe (15) is the same as the channel length of the hot air duct (12).

7. The novel roller enzyme deactivating machine as claimed in claim 1, wherein the output end of the screw conveying paddle (21) is provided with a driving motor (19), and the screw conveying paddle (21) is bounded by a center line, and two sides of the center line are respectively provided with a positive paddle and a negative paddle which are symmetrically arranged with each other.