CN217972383U - A device for demolition of shield tunnel track - Google Patents

A device for demolition of shield tunnel track Download PDF

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Publication number
CN217972383U
CN217972383U CN202221844946.2U CN202221844946U CN217972383U CN 217972383 U CN217972383 U CN 217972383U CN 202221844946 U CN202221844946 U CN 202221844946U CN 217972383 U CN217972383 U CN 217972383U
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traction
frame
material guide
track
material guiding
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张清坤
喻凯
秦海石
刘冠男
陈灿煌
尹山
李连龙
王嘉仁
赵若凡
徐巍
屈全
宋杰
陈伟伟
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CCCC First Highway Engineering Co Ltd
CCCC Tunnel Engineering Co Ltd
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CCCC First Highway Engineering Co Ltd
CCCC Tunnel Engineering Co Ltd
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Abstract

本实用新型公开了一种用于盾构隧道轨道拆除的装置,包括车体、转动安装在车体下端左侧的前行走轮和转动安装在车体下端右侧的后行走轮,所述车体的上端左侧固定连接有牵引架,所述牵引架的上端设置有牵引机构,所述车体的上端右侧固定连接有导料架,所述导料架的内侧设置有与牵引机构协同工作的导料机构。本实用新型中,通过在原先的车体上方增加了牵引架、提升机、绕绳轮和牵引绳,同时在车体上方设置了导料架、滑辊和导料板,可将拆除后的轨道自动引导输送到运输车上,降低了操作人员人工抬行及搬运轨道工作量的产生,从而提升了轨道拆除运输操作的便捷性和效率。

Figure 202221844946

The utility model discloses a device for dismantling the track of a shield tunnel, which comprises a vehicle body, a front traveling wheel rotatably installed on the left side of the lower end of the vehicle body, and a rear traveling wheel rotatably installed on the right side of the lower end of the vehicle body. The left side of the upper end of the vehicle body is fixedly connected with a traction frame, and the upper end of the traction frame is provided with a traction mechanism, and the right side of the upper end of the vehicle body is fixedly connected with a material guide frame, and the inner side of the material guide frame is provided with a Working guide mechanism. In the utility model, by adding a traction frame, a hoist, a rope reel and a traction rope above the original car body, and at the same time setting a material guide frame, a sliding roller and a material guide plate above the car body, the removed The track is automatically guided and transported to the transport vehicle, which reduces the workload of the operator for manually lifting and transporting the track, thereby improving the convenience and efficiency of the track removal and transportation operation.

Figure 202221844946

Description

一种用于盾构隧道轨道拆除的装置A device for demolition of shield tunnel track

技术领域technical field

本实用新型涉及盾构隧道施工技术领域,尤其涉及一种用于盾构隧道轨道拆除的装置。The utility model relates to the technical field of shield tunnel construction, in particular to a device for removing the track of a shield tunnel.

背景技术Background technique

盾构法隧道是指使用盾构机,一边控制开挖面及围岩不发生坍塌失稳,一边进行隧道掘进、出渣,并在机内拼装管片形成衬砌、实施壁后注浆,不扰动围岩而修筑隧道的方法。现今盾构隧道施工完成后,需要将原先架设在隧道内的施工轨道拆除,然而现有的盾构隧道轨道拆除运输装置仍存不足之处:轨道拆除后,大多还需要操作人员人工参与,将拆卸下来的轨道抬行及搬运至运输车上,整个操作过程费事费力,既增加了操作人员的工作量,同时也降低了轨道拆除运输的效率。The shield tunneling method refers to the use of a shield machine to control the excavation surface and surrounding rock from collapse and instability while carrying out tunnel excavation and slag removal, and assembling segments in the machine to form a lining and implementing grouting behind the wall. A method of building a tunnel by disturbing the surrounding rock. Nowadays, after the construction of the shield tunnel is completed, the construction track originally erected in the tunnel needs to be dismantled. However, the existing transport device for dismantling the track of the shield tunnel still has deficiencies: after the track is dismantled, most operators still need to participate manually. The dismantled track is lifted and transported to the transport vehicle. The whole operation process is laborious and laborious, which not only increases the workload of the operator, but also reduces the efficiency of track removal and transportation.

实用新型内容Utility model content

本实用新型的目的在于:为了解决传统的盾构隧道轨道拆除运输装置,需要操作人员人工进行轨道的抬行及搬运操作,拆除运输的便捷性较差、效率较低的问题,而提出的一种用于盾构隧道轨道拆除的装置。The purpose of this utility model is: in order to solve the traditional shield tunnel track dismantling transport device, operators need to manually carry out the lifting and handling of the track, the convenience of dismantling and transporting is poor, and the problem of low efficiency is proposed. A device for demolition of shield tunnel tracks.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种用于盾构隧道轨道拆除的装置,包括车体、转动安装在车体下端左侧的前行走轮和转动安装在车体下端右侧的后行走轮,所述车体的上端左侧固定连接有牵引架,所述牵引架的上端设置有牵引机构,所述车体的上端右侧固定连接有导料架,所述导料架的内侧设置有与牵引机构协同工作的导料机构。A device for dismantling a shield tunnel track, comprising a car body, a front traveling wheel rotatably mounted on the left side of the lower end of the car body, and a rear traveling wheel rotatably mounted on the right side of the lower end of the car body, the upper end of the car body on the left side A traction frame is fixedly connected, the upper end of the traction frame is provided with a traction mechanism, the right side of the upper end of the vehicle body is fixedly connected with a material guide frame, and the inner side of the material guide frame is provided with a material guide mechanism that cooperates with the traction mechanism .

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述牵引机构安装在牵引架上端后侧的提升机、安装在提升机前端和牵引架上端中部之间的绕绳轮、绕接在绕绳轮外部的牵引绳和安装在牵引绳自由端上的牵引钩件。The traction mechanism is installed on the hoist on the rear side of the upper end of the traction frame, the rope winding wheel installed between the front end of the hoist and the middle part of the upper end of the traction frame, the traction rope wound outside the rope winding wheel and installed on the free end of the traction rope tow hook.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述导料机构包括转动安装在导料架内侧的滑辊和转动安装在导料架内侧且位于滑辊右侧的导料板。The material guide mechanism includes a sliding roller rotatably installed inside the material guide frame and a material guide plate rotatably installed inside the material guide frame and on the right side of the slide roller.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述导料机构还包括固定在导料板前端和后端上且与导料架外壁相贴合的锁扣、滑动安装在锁扣内侧且贯穿导料架的限位柱和等角度开设在导料架前端和后端上且与限位柱相对应的限位孔。The material guide mechanism also includes locks fixed on the front end and rear end of the material guide plate and fitted to the outer wall of the material guide frame, a limit column slidingly installed on the inner side of the lock buckle and penetrating the material guide frame, and equiangularly set in the The limit holes on the front end and the rear end of the material guide frame and corresponding to the limit posts.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述车体的下端左侧和前行走轮之间安装有电子制动器,所述车体的下端右侧和后行走轮之间安装有双轴驱动电机。An electronic brake is installed between the left side of the lower end of the vehicle body and the front traveling wheels, and a biaxial drive motor is installed between the right side of the lower end of the vehicle body and the rear traveling wheels.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述车体的下端中部安装有蓄电池,所述牵引架的前端安装有电控箱,所述蓄电池的输出端与电控箱的输入端电性连接,所述电控箱的输出端分别与提升机、电子制动器和双轴驱动电机的输入端电性连接。A storage battery is installed in the middle of the lower end of the car body, and an electric control box is installed at the front end of the traction frame. The input ends of the hoist, electronic brake and biaxial drive motor are electrically connected.

综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

1、本实用新型中,通过在原先的车体上方增加了牵引架、提升机、绕绳轮和牵引绳,同时在车体上方设置了导料架、滑辊和导料板,牵引绳可通过牵引钩件与轨道一端固定,当提升机工作时,便可带动绕绳轮持续转动,牵引绳便可绕卷到绕绳轮上,此时牵引绳便可带动轨道向车体方向运动,在导料板引导作用下,轨道可沿着导料板的斜面滑动至车体上方,这种结构可将拆除后的轨道自动引导输送到运输车上,降低了操作人员人工抬行及搬运轨道工作量的产生,从而提升了轨道拆除运输操作的便捷性和效率。1. In the utility model, by adding a traction frame, a hoist, a rope reel and a traction rope above the original car body, and at the same time setting a material guide frame, a sliding roller and a material guide plate above the car body, the traction rope can be The traction hook is fixed to one end of the track. When the hoist is working, it can drive the rope winding wheel to continue to rotate, and the traction rope can be wound on the rope winding wheel. At this time, the traction rope can drive the track to move towards the car body. Under the guidance of the material guide plate, the track can slide to the top of the car body along the slope of the material guide plate. This structure can automatically guide and transport the removed track to the transport vehicle, reducing the need for operators to manually lift and transport the track. The workload is generated, thereby improving the convenience and efficiency of the track dismantling and transportation operation.

2、本实用新型中,通过在导料板上设置了锁扣和限位柱,同时在导料架上设置了限位孔,当将限位柱向外滑出导料架上的限位孔时,便解除了导料板和导料架之间的锁止状态,便可将导料板在导料架内进行转动调整处理,这种结构可根据轨道实际的搬运需求,进行导料板角度的调整处理,既提升了轨道引导搬运工作的稳定性,同时也提升了拆除运输装置的适用性。2. In the utility model, by setting the lock and the limit column on the material guide plate, and setting the limit hole on the material guide frame at the same time, when the limit column is slid out of the limit position on the material guide frame When the hole is opened, the locking state between the material guide plate and the material guide frame is released, and the material guide plate can be rotated and adjusted in the material guide frame. This structure can guide the material according to the actual handling requirements of the track. The adjustment of the plate angle not only improves the stability of the track-guided handling work, but also improves the applicability of the removal of the transport device.

附图说明Description of drawings

图1为本实用新型提出的一种用于盾构隧道轨道拆除的装置的正三轴测图;Fig. 1 is a kind of isometric drawing of the device that is used for shield tunnel track removal that the utility model proposes;

图2为本实用新型中导料架和导料板的立体拆解示意图;Fig. 2 is the three-dimensional dismantling schematic diagram of material guide frame and material guide plate in the utility model;

图3为本实用新型的立体前视示意图。Fig. 3 is a stereoscopic front view schematic diagram of the utility model.

图例说明:illustration:

1、车体;101、前行走轮;102、后行走轮;2、牵引架;3、提升机;301、绕绳轮;4、牵引绳;401、牵引钩件;5、导料架;501、滑辊;502、限位孔;6、导料板;601、锁扣;602、限位柱;7、蓄电池;8、电子制动器;9、双轴驱动电机;10、电控箱。1. Car body; 101. Front traveling wheel; 102. Rear traveling wheel; 2. Traction frame; 3. Hoist; 301. Rope winding wheel; 4. Traction rope; 401. Traction hook; 5. Guide frame; 501, sliding roller; 502, limit hole; 6, material guide plate; 601, lock; 602, limit column; 7, battery; 8, electronic brake; 9, biaxial drive motor; 10, electric control box.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

请参阅图1-3,本实用新型提供一种技术方案:一种用于盾构隧道轨道拆除的装置,包括车体1、转动安装在车体1下端左侧的前行走轮101和转动安装在车体1下端右侧的后行走轮102,车体1的上端左侧固定连接有牵引架2,牵引架2的上端设置有牵引机构,车体1的上端右侧固定连接有导料架5,导料架5的内侧设置有与牵引机构协同工作的导料机构。Please refer to Figures 1-3, the utility model provides a technical solution: a device for dismantling the shield tunnel track, including a car body 1, a front wheel 101 rotatably mounted on the left side of the lower end of the car body 1 and a rotatably mounted The rear traveling wheel 102 on the right side of the lower end of the vehicle body 1, the upper left side of the upper end of the vehicle body 1 is fixedly connected with a traction frame 2, the upper end of the traction frame 2 is provided with a traction mechanism, and the upper end right side of the vehicle body 1 is fixedly connected with a material guide frame 5. The inner side of the material guide frame 5 is provided with a material guide mechanism that cooperates with the traction mechanism.

具体的,如图1和图3所示,牵引机构安装在牵引架2上端后侧的提升机3、安装在提升机3前端和牵引架2上端中部之间的绕绳轮301、绕接在绕绳轮301外部的牵引绳4和安装在牵引绳4自由端上的牵引钩件401,牵引钩件401的设置,便于牵引绳4与轨道之间的固定操作。Specifically, as shown in Figures 1 and 3, the traction mechanism is installed on the hoist 3 on the rear side of the upper end of the traction frame 2, the rope winding wheel 301 installed between the front end of the hoist 3 and the middle part of the upper end of the traction frame 2, and is wound on the The traction rope 4 outside the rope winding wheel 301 and the traction hook 401 installed on the free end of the traction rope 4, the setting of the traction hook 401 facilitates the fixed operation between the traction rope 4 and the track.

具体的,如图1-3所示,导料机构包括转动安装在导料架5内侧的滑辊501和转动安装在导料架5内侧且位于滑辊501右侧的导料板6,滑辊501的设置,可将轨道与导料架5之间的接触摩擦力转化为滚动摩擦力,从而降低了轨道和导料架5之间接触磨损和划伤问题的发生,导料机构还包括固定在导料板6前端和后端上且与导料架5外壁相贴合的锁扣601、滑动安装在锁扣601内侧且贯穿导料架5的限位柱602和等角度开设在导料架5前端和后端上且与限位柱602相对应的限位孔502,限位柱602插入到指定位置处的限位孔502内时,导料板6便会定角锁定在导料架5上。Specifically, as shown in Figures 1-3, the material guide mechanism includes a sliding roller 501 that is rotatably installed inside the material guide frame 5 and a material guide plate 6 that is rotatably installed inside the material guide frame 5 and on the right side of the slide roller 501. The setting of the roller 501 can convert the contact friction force between the track and the material guide frame 5 into a rolling friction force, thereby reducing the occurrence of contact wear and scratches between the track and the material guide frame 5. The material guide mechanism also includes The lock catch 601 that is fixed on the front end and the rear end of the material guide plate 6 and fits with the outer wall of the material guide frame 5, is slidably installed on the inner side of the lock catch 601 and runs through the limit post 602 of the material guide frame 5 and is set on the guide rail at an equal angle. On the front end and rear end of the material rack 5 and corresponding to the limit hole 502 of the limit post 602, when the limit post 602 is inserted into the limit hole 502 at the designated position, the material guide plate 6 will be locked in the guide at a fixed angle. on shelf 5.

具体的,如图1-3所示,车体1的下端左侧和前行走轮101之间安装有电子制动器8,电子制动器8工作时,可将前行走轮101进行锁定操作,从而防止车体1在轨道上受力产生运动,车体1的下端右侧和后行走轮102之间安装有双轴驱动电机9,双轴驱动电机9工作时,便可带动后行走轮102转动,从而使得车体1整体在轨道上进行行走。Specifically, as shown in Figures 1-3, an electronic brake 8 is installed between the left side of the lower end of the vehicle body 1 and the front road wheels 101. When the electronic brake 8 is working, the front road wheels 101 can be locked to prevent the vehicle from Body 1 is forced to produce motion on track, and biaxial drive motor 9 is installed between the lower end right side of car body 1 and rear road wheel 102, and when biaxial drive motor 9 works, just can drive rear road wheel 102 to rotate, thereby The whole car body 1 is made to walk on the track.

具体的,如图1-3所示,车体1的下端中部安装有蓄电池7,牵引架2的前端安装有电控箱10,蓄电池7的输出端与电控箱10的输入端电性连接,电控箱10的输出端分别与提升机3、电子制动器8和双轴驱动电机9的输入端电性连接。Specifically, as shown in Figures 1-3, a battery 7 is installed in the middle of the lower end of the car body 1, an electric control box 10 is installed at the front end of the traction frame 2, and the output end of the battery 7 is electrically connected to the input end of the electric control box 10. , the output end of the electric control box 10 is electrically connected with the input end of the hoist 3 , the electronic brake 8 and the biaxial drive motor 9 respectively.

工作原理:使用时,可操作电控箱10控制双轴驱动电机9工作,使得车体1在轨道上行走到指定的工作位置,当车体1到达工作位置后,便可操作电控箱10孔子双轴驱动电机9停止工作。控制电子制动器8工作,此时车体1便会驻停在轨道的上方,操作人员可根据轨道实际的搬运需求,将导料板6在导料架5上进行转动调整处理,当导料板6调整到合适的角度后,便可将锁扣601上的限位柱602插入到导料架5指定位置处的限位孔502内,此时导料板6的引导角度便会锁定,操作人员便可将牵引绳4上的牵引钩件401与轨道的一端固定,操作人员操作电控箱10控制提升机3工作时,提升机3便可带动牵引绳4持续绕卷到绕绳轮301上,此时轨道在牵引绳4的牵引作用下,以及导料板6和滑辊501的引导作用下,便可滑动车体1上,便完成了轨道的自动化引导搬运操作。Working principle: When in use, the electric control box 10 can be operated to control the work of the biaxial drive motor 9, so that the car body 1 can walk on the track to the designated working position. When the car body 1 reaches the working position, the electric control box 10 can be operated Confucius biaxial drive motor 9 stops working. Control the electronic brake 8 to work, and at this time, the car body 1 will stop above the track. The operator can rotate and adjust the material guide plate 6 on the material guide frame 5 according to the actual handling requirements of the track. When the material guide plate 6 After adjusting to a suitable angle, insert the limit post 602 on the lock 601 into the limit hole 502 at the designated position of the material guide frame 5, at this time the guide angle of the material guide plate 6 will be locked, and the operation The personnel can fix the traction hook 401 on the traction rope 4 with one end of the track. When the operator operates the electric control box 10 to control the hoist 3 to work, the hoist 3 can drive the traction rope 4 to continue winding to the rope winding wheel 301 At this time, under the traction of the traction rope 4 and the guidance of the material guide plate 6 and the sliding roller 501, the track can slide on the car body 1, and the automatic guiding and transporting operation of the track has just been completed.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (6)

1. The utility model provides a device for shield tunnel track demolishs, includes automobile body (1), rotates and installs rear walking wheel (102) of installing on automobile body (1) lower extreme right side at left front walking wheel (101) of automobile body (1) lower extreme and rotation, its characterized in that, upper end left side fixedly connected with traction frame (2) of automobile body (1), the upper end of traction frame (2) is provided with drive mechanism, upper end right side fixedly connected with guide frame (5) of automobile body (1), the inboard of guide frame (5) is provided with the guide mechanism with drive mechanism collaborative work.
2. The device for the shield tunnel track demolition as recited in claim 1, characterized in that the traction mechanism is installed at the hoisting machine (3) at the rear side of the upper end of the traction frame (2), a rope winding wheel (301) installed between the front end of the hoisting machine (3) and the middle of the upper end of the traction frame (2), a traction rope (4) wound outside the rope winding wheel (301), and a traction hook (401) installed at the free end of the traction rope (4).
3. The device for shield tunnel track demolition according to claim 2, wherein the material guiding mechanism comprises a sliding roller (501) rotatably mounted inside the material guiding frame (5) and a material guiding plate (6) rotatably mounted inside the material guiding frame (5) and located at the right side of the sliding roller (501).
4. The device for dismantling the shield tunnel track according to claim 3, wherein the material guiding mechanism further comprises a lock catch (601) fixed to the front end and the rear end of the material guiding plate (6) and attached to the outer wall of the material guiding frame (5), a limiting post (602) slidably mounted on the inner side of the lock catch (601) and penetrating through the material guiding frame (5), and a limiting hole (502) arranged on the front end and the rear end of the material guiding frame (5) at an equal angle and corresponding to the limiting post (602).
5. A device for shield tunnel track demolition as claimed in claim 4 wherein an electronic brake (8) is installed between the left side of the lower end of the vehicle body (1) and the front road wheel (101), and a double-shaft drive motor (9) is installed between the right side of the lower end of the vehicle body (1) and the rear road wheel (102).
6. The device for dismantling the shield tunnel track according to claim 5, wherein a storage battery (7) is installed in the middle of the lower end of the vehicle body (1), an electric cabinet (10) is installed at the front end of the traction frame (2), the output end of the storage battery (7) is electrically connected with the input end of the electric cabinet (10), and the output end of the electric cabinet (10) is electrically connected with the input ends of the hoisting machine (3), the electronic brake (8) and the double-shaft driving motor (9) respectively.
CN202221844946.2U 2022-07-18 2022-07-18 A device for demolition of shield tunnel track Active CN217972383U (en)

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CN202221844946.2U CN217972383U (en) 2022-07-18 2022-07-18 A device for demolition of shield tunnel track

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118357702A (en) * 2024-06-18 2024-07-19 中铁十一局集团城市轨道工程有限公司 Method for disassembling main drive with large diameter in hole

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118357702A (en) * 2024-06-18 2024-07-19 中铁十一局集团城市轨道工程有限公司 Method for disassembling main drive with large diameter in hole
CN118357702B (en) * 2024-06-18 2024-08-30 中铁十一局集团城市轨道工程有限公司 Method for disassembling main drive with large diameter in hole

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