CN217964137U - Core-spun yarn processing device - Google Patents
Core-spun yarn processing device Download PDFInfo
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- CN217964137U CN217964137U CN202221396444.8U CN202221396444U CN217964137U CN 217964137 U CN217964137 U CN 217964137U CN 202221396444 U CN202221396444 U CN 202221396444U CN 217964137 U CN217964137 U CN 217964137U
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Abstract
The utility model discloses a processingequipment of cored wire, including extrusion host computer, blowing dish and material collecting tray, the extrusion host computer includes extrusion seat, play line mould and wire mould, the extrusion seat is provided with melts chamber and briquetting, play line mould and wire mould are all installed in the extrusion seat, and the wire mould is located one side of play line mould, the wire mould is equipped with the wire hole that the intercommunication melts the chamber, the inner wall of wire hole is equipped with the guide part towards the one end that melts the chamber, the wire mould is equipped with the guide hole that the intercommunication melts the chamber, the guide hole coincides with the central line of wire hole; the wire guide die is arranged on the extrusion main machine and comprises a wire guide die body, a wire placing plate and a wire guide die body, wherein the wire guide die body is arranged on the extrusion main machine; the receiving disc is arranged on one side of the extrusion host machine, which is provided with the wire outlet die, and is used for winding and receiving the cored wire output from the wire outlet die; wherein, the briquetting extrudees the lead material in the smelting chamber to make lead material export from the outlet opening. The utility model discloses can be at the even lead layer of surface cladding one deck thickness of inner core, the machining precision is high, effectively improves the quality and the performance of cored wire.
Description
Technical Field
The utility model belongs to the technical field of heart yearn processing equipment technique and specifically relates to a processingequipment of core-spun yarn is related to.
Background
The electrodes of the batteries are generally made of lead or lead alloy materials, but are inconvenient to use due to their heavy weight. Therefore, most of the existing storage batteries adopt lead-clad aluminum electrodes to replace the original electrode materials, so that the weight of the electrodes can be reduced, and further, the weight of the batteries is reduced. In the related art, processes such as electroplating and rolling are usually adopted to produce the lead-coated aluminum composite material, however, the outer surface layer of the lead-coated aluminum composite material produced by the process has the defects of inconsistent thickness, thin thickness and the like, so that the outer surface layer is easily damaged, and the quality and the performance of the lead-coated aluminum composite material are seriously affected.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a processingequipment of covering wire can be at the even lead layer of the surface cladding one deck thickness of inner core, and the machining precision is high, effectively improves the quality and the performance of covering wire.
According to the utility model discloses processingequipment of core-spun yarn, include: the extrusion main machine comprises an extrusion seat, a wire outgoing die and a wire guide die, wherein the extrusion seat is provided with a melting cavity for storing a lead material and a pressing block positioned in the melting cavity, the wire outgoing die and the wire guide die are both arranged on the extrusion seat, the wire guide die is positioned on one side of the wire outgoing die, the wire outgoing die is provided with a wire outgoing hole communicated with the melting cavity, one end, facing the melting cavity, of the inner wall of the wire outgoing hole is provided with a guide part, the wire guide die is provided with a guide hole communicated with the melting cavity, and the guide hole is superposed with the central line of the wire outgoing hole; the discharging tray is arranged on one side of the extrusion host machine, on which the wire guide die is installed, and is used for storing inner cores and providing the inner cores for the wire guide die; the collecting tray is arranged on one side, provided with the wire outlet die, of the extrusion host machine and used for winding and collecting the cored wires output from the wire outlet die; wherein the briquetting extrudes the lead material in the smelting cavity so that the lead material is output from the wire outlet hole.
The technical scheme at least has the following beneficial effects: the core-spun yarn is output from the wire outlet and is drawn and contained by the receiving tray, the processing precision is high, the lead layer is formed on the outer surface of the inner core in an extrusion forming mode, and the thickness of the lead layer is determined by the inner diameter of the wire outlet hole, so that the wire outlet hole with a larger inner diameter can form a lead layer with a larger thickness on the outer surface of the inner core, the risk of damage of the lead layer is reduced, and the quality and the performance of the lead are effectively improved.
According to some embodiments of the invention, the guide portion is arranged as a chamfer structure.
According to some embodiments of the present invention, the outer wall of the wire guide die is a conical surface, and a small end of the conical surface faces the wire outlet die.
According to some embodiments of the invention, the conical surface is parallel to a surface on which the chamfer structure is located.
According to the utility model discloses a some embodiments, the extrusion host computer still is provided with two locating wheels, two the locating wheel set up in the wire mould deviates from one side of play line mould, and two vertical arrangement is followed to the locating wheel, the inner core is worn to locate two clearance between the locating wheel.
According to some embodiments of the utility model, still include straining device, straining device set up in extrude the host computer with between the blowing dish, the inner core is around locating straining device is with taut the inner core.
According to the utility model discloses a some embodiments, straining device includes first directive wheel, second directive wheel and take-up pulley, first directive wheel with the second directive wheel is followed the direction of delivery interval arrangement of inner core, the take-up pulley set up in first directive wheel with between the second directive wheel, the take-up pulley is connected with the elastic component, the elastic component is used for ordering about the take-up pulley is kept away from first directive wheel with the second directive wheel, the inner core is in proper order around locating first directive wheel the take-up pulley with the second directive wheel.
According to the utility model discloses a some embodiments still include cooling body, cooling body set up in the extrusion host computer with between the material collecting tray, the covering wire can pass cooling body, in order to give the cooling of covering wire.
According to the utility model discloses a some embodiments, cooling mechanism includes two air-coolers, two vertical symmetrical arrangement, two are followed to the air-cooler the air outlet subtend setting of air-cooler and orientation the cored wire.
According to some embodiments of the utility model, still include the ejection of compact wheel, the ejection of compact wheel is located cooling body with between the material receiving plate, the lower extreme of ejection of compact wheel with the coincidence of the central line of wire hole, the cored wire butt in the lower extreme of ejection of compact wheel.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of a processing device in an embodiment of the present invention;
fig. 2 is a sectional view of the extrusion main unit according to the embodiment of the present invention.
Reference numerals:
an extrusion main body 100; a pressing base 110; a melt chamber 111; a briquette 112; an out-line die 120; an outlet hole 121; a guide portion 122; a wire guide die 130; a guide hole 131; a tapered surface 132; a positioning wheel 140;
a material placing tray 200;
a material receiving tray 300; a discharge wheel 310;
a tensioning mechanism 400; a first steering wheel 410; a second steering wheel 420; a tension pulley 430; an elastic member 440;
a cooling mechanism 500; an air cooler 510.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 and 2, an embodiment of the present invention provides a core-spun yarn processing apparatus, including an extrusion main machine 100, a discharge tray 200, and a receiving tray 300.
Referring to fig. 1 and 2, it can be understood that the extrusion main body 100 comprises an extrusion seat 110, an outlet die 120 and a wire guide die 130, specifically, the extrusion seat 110 is provided with a vertically arranged melting chamber 111, the melting chamber 111 is used for storing lead material, and generally, the temperature in the melting chamber 111 is high so as to soften the lead material and facilitate extrusion forming. The pressing base 110 is further provided with a pressing block 112, the pressing block 112 is slidably installed in the melting chamber 111 in a vertical direction, and generally, the pressing block 112 is connected with a driving cylinder (not shown in the figure) capable of driving the pressing block 112 to move downwards so as to press the lead material.
Referring to fig. 1 and 2, it can be understood that the wire outlet die 120 and the wire guide die 130 are respectively disposed at two sides of the extrusion seat 110, specifically, the wire outlet die 120 is mounted at the left side of the extrusion seat 110, the wire guide die 130 is mounted at the right side of the extrusion seat 110, the wire outlet die 120, the wire guide die 130 and the extrusion seat 110 may be of an integrated structure, or the wire outlet die 120 and the wire guide die 130 are mounted at the extrusion seat 110 by a threaded connection manner; the wire outlet die 120 is provided with a wire outlet hole 121 communicated with the melting cavity 111, the central line of the wire outlet hole 121 is arranged along the horizontal direction, and one end of the inner wall of the wire outlet hole 121 close to the melting cavity 111 is provided with a guide part 122 so as to guide the lead material in the melting cavity 111 to enter the wire outlet hole 121; the wire guide die 130 is provided with a guide hole 131 communicated with the melting cavity 111, the center line of the guide hole 131 is arranged along the horizontal direction, the left end of the wire guide die 130 is overlapped with the vertical projection part of the guide part 122, the left end of the wire guide die 130 is arranged at intervals with the guide part 122, the center line of the guide hole 131 is overlapped with the center line of the wire outlet 121, so that the center line of the inner core output by the guide hole 131 is also overlapped with the center line of the wire outlet 121, the minimum distance between each part of the outer wall of the inner core along the circumferential direction and the inner wall of the wire outlet 121 is equal, and after the lead material is extruded into the wire outlet 121, the lead material can be uniformly coated on the periphery of the inner core, so that a lead layer with uniform thickness is formed.
Referring to fig. 1, it can be understood that the material placing tray 200 is disposed at one side of the extrusion main machine 100 where the wire guide die 130 is installed, that is, at the right side of the extrusion main machine 100, and the material placing tray 200 is used for winding and storing an inner core, which may be an aluminum wire, a copper wire, or an iron wire, and the like, and passing the inner core through the wire guide die 130, so that a cored wire such as a lead-clad aluminum, a lead-clad copper, or a lead-clad iron can be produced.
Referring to fig. 1, it can be understood that the receiving tray 300 is disposed at a side of the extrusion main body 100 where the wire outlet die 120 is installed, that is, at a right side of the extrusion main body 100, and the receiving tray 300 is used for pulling the core-spun wire to continuously produce the core-spun wire and is capable of winding and receiving the core-spun wire.
The core is led into the guide hole 131 of the wire guide die 130 by the discharging disc 200, the core passes through the wire outlet hole 121 of the wire outlet die 120, and under the extrusion action of the pressing block 112 on the lead material in the melting cavity 111, the lead material enters the wire outlet hole 121 through the guide part 122, because the center line of the guide hole 131 of the wire guide die 130 is superposed with the center line of the wire outlet hole 121 of the wire outlet die 120, and the center line of the core is also superposed with the center line of the wire outlet hole 121, therefore, the lead material can be uniformly distributed on the periphery of the core to form the cored wire with the outer surface layer of uniform thickness, the cored wire is output from the wire outlet hole 121 and is drawn and stored by the receiving disc 300, the processing precision is high, because the lead layer is formed on the outer surface of the core in an extrusion forming mode, and the thickness of the lead layer is determined by the inner diameter of the wire outlet hole 121, therefore, the wire outlet hole 121 with the larger inner diameter can form a lead layer with larger thickness on the outer surface of the core, the risk of damage of the lead layer is reduced, and the quality and the performance of the cored wire is effectively improved.
Referring to fig. 1 and 2, it can be understood that the guide portion 122 is configured to be a chamfer structure so as to guide the lead material into the wire outlet hole 121, reduce resistance of the lead material to moving towards the wire outlet hole 121, avoid the occurrence of a hollowing defect, and improve the machining precision. Of course, the guide portion 122 may be rounded.
Referring to fig. 1 and fig. 2, it can be understood that the outer wall of the wire guide die 130 is provided with a tapered surface 132, specifically, the outer wall at the left end of the wire guide die 130 is provided with the tapered surface 132, the small end of the tapered surface 132 faces the wire outlet die 120, and then the tapered surface 132 can guide the lead material to move towards the wire outlet hole 121, so that the resistance of the lead material to move towards the wire outlet hole 121 is further reduced, the hollowing defect is avoided, and the processing precision is further improved.
Referring to fig. 1 and 2, it can be understood that the conical surface 132 of the outer wall of the lead mold 130 is parallel to the surface where the chamfer structure is located, that is, the minimum distances from all the parts on the conical surface 132 of the lead mold 130 along the circumferential direction to the chamfer structure are equal, so that when a lead material enters the wire outlet hole 121 through the gap between the conical surface 132 and the chamfer structure, all the parts along the circumferential direction of the conical surface 132 have equal flow rates, so that the lead material can be uniformly wrapped on the outer surface of the inner core to form a lead layer with uniform thickness, thereby improving the processing precision.
Referring to fig. 1, it can be understood that the extrusion main machine 100 is provided with two positioning wheels 140, the two positioning wheels 140 are disposed on one side of the wire guiding die 130 away from the wire outgoing die 120, that is, the two positioning wheels 140 are disposed on the right side of the wire guiding die 130, and the two positioning wheels 140 are located between the material placing tray 200 and the wire guiding die 130, the two positioning wheels 140 are vertically spaced, a gap between the two positioning wheels 140 corresponds to the guide hole 131 of the wire guiding die 130, when the core enters the guide hole 131, the two positioning wheels 140 abut against the upper side and the lower side of the core respectively, so as to ensure that the center line of one end of the core entering the guide hole 131 coincides with the center line of the guide hole 131, reduce the feeding resistance, improve the feeding accuracy, and prevent the core from entering the guide hole 131 obliquely, so as to adapt to the situation that the core is discharged obliquely when more or less cores are wound on the material placing tray 200.
Referring to fig. 1, it can be understood that the lead-free extrusion device further includes a tensioning mechanism 400, the tensioning mechanism 400 is disposed between the extrusion main machine 100 and the discharge tray 200, specifically, the tensioning mechanism 400 is disposed between the two positioning wheels 140 and the discharge tray 200, after the inner core output from the discharge tray 200 is wound around the tensioning mechanism 400, the inner core enters the guide hole 131 through a gap between the two positioning wheels 140, the tensioning mechanism 400 can tension the inner core by matching with the drawing action of the take-up tray 300, so that when the inner core enters the guide hole 131, the center line of the inner core is ensured to coincide with the center line of the guide hole 131 and the center line of the outlet hole 121, the lead material can be uniformly coated on the outer surface of the inner core, and the processing precision is further improved.
Referring to fig. 1, it can be understood that the tensioning mechanism 400 includes a first diverting pulley 410, a second diverting pulley 420 and a tensioning pulley 430, the first diverting pulley 410 and the second diverting pulley 420 are arranged at intervals along the conveying direction of the core, the first diverting pulley 410 and the second diverting pulley 420 are located at the same height as the lower positioning pulley 140, the tensioning pulley 430 is arranged between the first diverting pulley 410 and the second diverting pulley 420 and below the midpoint of the connecting line of the first diverting pulley 410 and the second diverting pulley 420, the tensioning pulley 430 is connected with an elastic member 440, the elastic member 440 can be a spring, the elastic member 440 is used for driving the tensioning pulley 430 to be far away from the first diverting pulley 410 and the second diverting pulley 420, namely the elastic member 440 provides a downward force to the tensioning pulley 430, and the core is sequentially wound around the first diverting pulley 410, the tensioning pulley 430 and the second diverting pulley 420, so that the core can be maintained in a tensioned state under the force of the elastic member 440, so that the core can be introduced into the guide hole 131.
Referring to fig. 1, it can be understood that a cooling mechanism 500 is further included, the cooling mechanism 500 is disposed between the extrusion main machine 100 and the receiving tray 300, and the cored wire can pass through the cooling mechanism 500 to cool the cored wire, so that the cored wire is rapidly formed, and the production efficiency is improved.
Referring to fig. 1, it can be understood that cooling mechanism 500 includes two air-coolers 510, and two air-coolers 510 are along vertical symmetrical arrangement, and the air outlet subtend setting of two air-coolers 510 is towards the cored-wire, and the air outlet of the air-cooler 510 of below is towards the below, and the air outlet of the air-cooler 510 of below is towards the top promptly to make the upper and lower both sides rapid cooling of cored-wire, in order to improve production efficiency.
Referring to fig. 1, it can be understood that the core-spun yarn winding device further includes a discharging wheel 310, the discharging wheel 310 is located between the cooling mechanism 500 and the receiving tray 300, that is, the discharging wheel 310 is located at the feeding end of the receiving tray 300, the lower end of the discharging wheel 310 coincides with the central line of the wire outlet hole 121, and the core-spun yarn abuts against the lower end of the discharging wheel 310, so that when the core-spun yarn is output by the wire outlet die 120, the central line of the core-spun yarn coincides with the central line of the wire outlet hole 121, the core-spun yarn is prevented from being obliquely led out to scratch a lead layer, the production quality is improved, the core-spun yarn winding device can adapt to the large-diameter receiving tray 300, and the adaptability is good.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (10)
1. A processingequipment of covering wire, its characterized in that includes:
the extrusion main machine comprises an extrusion seat, a wire outgoing die and a wire guide die, wherein the extrusion seat is provided with a melting cavity for storing a lead material and a pressing block positioned in the melting cavity, the wire outgoing die and the wire guide die are both arranged on the extrusion seat, the wire guide die is positioned on one side of the wire outgoing die, the wire outgoing die is provided with a wire outgoing hole communicated with the melting cavity, one end, facing the melting cavity, of the inner wall of the wire outgoing hole is provided with a guide part, the wire guide die is provided with a guide hole communicated with the melting cavity, and the guide hole is superposed with the central line of the wire outgoing hole;
the discharging tray is arranged on one side of the extrusion host machine, on which the wire guide die is installed, and is used for storing inner cores and providing the inner cores for the wire guide die;
the winding disc is arranged on one side of the extrusion host machine, on which the wire outlet die is installed, and is used for winding and receiving the core-spun wire output from the wire outlet die;
wherein the briquetting extrudes the lead material in the smelting cavity so that the lead material is output from the wire outlet hole.
2. The processing device of the cored wire according to claim 1, wherein: the guide part is of a chamfer structure.
3. The apparatus of claim 2, wherein: the outer wall of the wire guide die is set to be a conical surface, and the small end of the conical surface faces the wire outlet die.
4. The apparatus of claim 3, wherein: the conical surface is parallel to the surface where the chamfer structure is located.
5. The apparatus of claim 1, wherein: the extrusion main machine is further provided with two positioning wheels, the two positioning wheels are arranged on one side, away from the wire outgoing die, of the wire guiding die and are vertically arranged, and the inner core penetrates through a gap between the two positioning wheels.
6. The apparatus of claim 1, wherein: still include straining device, straining device set up in the extrusion host computer with between the blowing dish, the inner core is around locating straining device is with taut the inner core.
7. The apparatus of claim 6, wherein: the tensioning mechanism comprises a first steering wheel, a second steering wheel and a tensioning wheel, the first steering wheel and the second steering wheel are arranged at intervals along the conveying direction of the inner core, the tensioning wheel is arranged between the first steering wheel and the second steering wheel, the tensioning wheel is connected with an elastic piece, the elastic piece is used for driving the tensioning wheel to be away from the first steering wheel and the second steering wheel, and the inner core is sequentially wound on the first steering wheel, the tensioning wheel and the second steering wheel.
8. The processing device of the cored wire according to claim 1, wherein: still include cooling body, cooling body set up in the extrusion host computer with between the material collecting tray, the covering wire can pass cooling body, in order to give the covering wire cooling.
9. The apparatus of claim 8, wherein: the cooling mechanism comprises two air coolers which are arranged along vertical symmetry, and the air outlets of the two air coolers are arranged in opposite directions and face towards the core-spun yarn.
10. The apparatus of claim 8, wherein: the core-spun yarn winding device is characterized by further comprising a discharging wheel, wherein the discharging wheel is located between the cooling mechanism and the material receiving disc, the lower end of the discharging wheel is overlapped with the central line of the wire outlet hole, and the core-spun yarn is abutted to the lower end of the discharging wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221396444.8U CN217964137U (en) | 2022-06-06 | 2022-06-06 | Core-spun yarn processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221396444.8U CN217964137U (en) | 2022-06-06 | 2022-06-06 | Core-spun yarn processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217964137U true CN217964137U (en) | 2022-12-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221396444.8U Active CN217964137U (en) | 2022-06-06 | 2022-06-06 | Core-spun yarn processing device |
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| CN (1) | CN217964137U (en) |
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2022
- 2022-06-06 CN CN202221396444.8U patent/CN217964137U/en active Active
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