CN217963467U - Automatic change screening plant that gathers materials of ejection of compact - Google Patents
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- 239000000463 material Substances 0.000 title claims abstract description 74
- 238000012216 screening Methods 0.000 title claims abstract description 71
- 230000003028 elevating effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 25
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- 238000009825 accumulation Methods 0.000 abstract description 6
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- 238000007873 sieving Methods 0.000 description 8
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- 239000010426 asphalt Substances 0.000 description 1
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Abstract
一种自动化出料的集料筛分装置,解决现有技术存在的筛分操作过程繁琐,自动化程度低,经常导致卡筛、堆积和筛分不完全等现象,出料不便,效率低的问题。包括其上设置有筛分振动机构的底部基座,筛分振动机构上设置的下料仓的上部设置有固定套筛,固定套筛的中部设置有多级升降伸缩杆,多级升降伸缩杆上分别设置有若干个升降套筛,多级升降伸缩杆上端的防尘仓上设置有入料口,底部基座上设置有出料口;下料仓、固定套筛和升降套筛外侧设置的外罩壳体的内壁上设置有螺旋式排料滑道。其设计合理,结构紧凑,可有效避免集料的堆积和卡筛,能够实现某一粒径范围集料的自动化出料,筛分效果好,出料方便,筛分流程连贯,工作效率高,使用安全可靠。
An aggregate screening device for automatic discharge, which solves the problems in the prior art that the screening operation process is cumbersome, the degree of automation is low, the screen is often stuck, accumulation and screening are incomplete, the discharge is inconvenient, and the efficiency is low. . Including the bottom base on which the screening vibration mechanism is set, the upper part of the lower bin set on the screening vibration mechanism is equipped with a fixed sleeve screen, and the middle part of the fixed sleeve screen is equipped with a multi-level lifting telescopic rod, and a multi-level lifting telescopic rod There are several lifting sieves on the top, the dust-proof bin at the upper end of the multi-stage lifting telescopic rod is provided with a material inlet, and the bottom base is provided with a discharge port; the lower hopper, the fixed sieve and the lifting sieve are arranged The inner wall of the outer cover shell is provided with a spiral discharge slideway. Its reasonable design and compact structure can effectively avoid the accumulation of aggregates and sieve jamming, and can realize the automatic discharge of aggregates in a certain particle size range. The screening effect is good, the discharge is convenient, the screening process is coherent, and the work efficiency is high. It is safe and reliable to use.
Description
技术领域technical field
本实用新型属于物料筛分技术领域,具体涉及一种可有效避免集料在筛分过程中的堆积和卡筛现象,能够实现某一粒径范围集料的自动化出料,筛分效果好,出料方便,筛分流程连贯,工作效率高,使用安全可靠的自动化出料的集料筛分装置。The utility model belongs to the technical field of material screening, and in particular relates to a device that can effectively avoid the accumulation and jamming of aggregates in the screening process, and can realize the automatic discharge of aggregates in a certain particle size range, and has good screening effect. The discharge is convenient, the screening process is coherent, the work efficiency is high, and the safe and reliable automatic discharge aggregate screening device is used.
背景技术Background technique
集料是土木工程领域使用最为广泛的一类颗粒性原材料,包括碎石、砾石、机制砂、石屑、砂等。一定级配的集料与沥青或水泥等胶结剂,通过搅拌制成沥青混合料或水泥混凝土等混合材料后,可用于修筑各类建筑物(例如:房屋)和构筑物(例如:道路、桥梁、大坝)。集料级配是影响此类混合材料各项性能的关键因素,无论是前期的集料级配设计,还是后期的现场施工,第一步的首要工作都是对集料进行筛分,即:将粒径不均匀的集料通过一套规定筛孔尺寸的筛网来进行分选,进而了解集料粒径的分布、或得到满足尺寸规格要求的单一粒径或一定粒径范围的集料。Aggregate is the most widely used granular raw material in the field of civil engineering, including crushed stone, gravel, machine-made sand, stone chips, sand, etc. A certain grade of aggregate and asphalt or cement and other binders can be used to build various buildings (such as houses) and structures (such as roads, bridges, dam). Aggregate gradation is a key factor affecting the performance of this type of mixed material. Whether it is the aggregate gradation design in the early stage or the on-site construction in the later stage, the first step is to screen the aggregate, namely: Sorting aggregates with uneven particle size through a set of sieves with specified sieve size, so as to understand the distribution of aggregate particle size, or obtain aggregates with a single particle size or a certain particle size range that meet the size specification requirements .
目前,实验室内进行集料筛分的方式主要有两种:一种是人工筛分,另一种是电动筛分机筛分。人工筛分的工作效率低,扬尘污染严重,长期工作不仅对操作人员体力的消耗大,而且不利于健康。而电动筛分机是通过电动振动装置所产生的上下振动来带动标准筛振动,以达到筛分集料的目的;现有结构的电动筛分机相较于人工筛分,虽然有效提高了筛分效率,并减少了操作人员的体力消耗,但是在筛分过程中需要人工频繁地取出筛子、倒出集料,再装入新的集料继续筛分,操作过程繁琐,自动化程度低;除筛分过程不需要人工操作外,其余的环节都还是须依赖人工配合完成。另外,现有的平面筛网结构以及简单的一元空间振动筛分,经常导致集料卡筛、堆积和集料筛分不完全等现象,筛分结束后,还需要操作人员手动将各粒径的集料从各级筛中倒出、再次分类;且不同粒径的集料无法自动倒出,出料极为不便,费时费力,实用性差。故有必要对现有技术的集料筛分方式和装置予以改进。At present, there are mainly two ways to sieve aggregates in the laboratory: one is manual sieving, and the other is electric sieving machine sieving. The working efficiency of manual screening is low, and the dust pollution is serious. Long-term work not only consumes a lot of physical strength of the operator, but is also not conducive to health. The electric sieving machine drives the standard sieve to vibrate through the up and down vibration generated by the electric vibrating device to achieve the purpose of sieving the aggregate; compared with the manual sieving, the electric sieving machine with the existing structure effectively improves the screening efficiency. And reduce the physical exertion of the operator, but in the screening process, it is necessary to manually take out the sieve frequently, pour out the aggregate, and then put in new aggregate to continue screening. The operation process is cumbersome and the degree of automation is low; except for the screening process Except for the need for manual operation, the rest of the links still have to rely on manual cooperation to complete. In addition, the existing flat screen structure and simple vibrating screening in one-dimensional space often lead to the phenomena of aggregates stuck in the sieve, accumulation and incomplete screening of aggregates. The aggregates are poured out from the sieves at all levels and classified again; and the aggregates with different particle sizes cannot be automatically poured out, which is extremely inconvenient, time-consuming and laborious, and has poor practicability. Therefore, it is necessary to improve the aggregate screening method and device of the prior art.
实用新型内容Utility model content
本实用新型就是针对上述问题,提供一种可有效避免集料在筛分过程中的堆积和卡筛现象,能够实现某一粒径范围集料的自动化出料,筛分效果好,出料方便,筛分流程连贯,工作效率高,使用安全可靠的自动化出料的集料筛分装置。The utility model is aimed at the above problems, and provides a method that can effectively avoid the accumulation and jamming of aggregates in the screening process, and can realize automatic discharge of aggregates in a certain particle size range, with good screening effect and convenient discharge. , The screening process is coherent, the work efficiency is high, and the safe and reliable automatic discharge aggregate screening device is used.
本实用新型所采用的技术方案是:该自动化出料的集料筛分装置包括底部基座,其特征在于:所述底部基座上设置有筛分振动机构,筛分振动机构的上部设置有下料仓,下料仓的上部设置有固定套筛;所述固定套筛的中部设置有多级升降伸缩杆,固定套筛的上方、多级升降伸缩杆的各级伸缩杆上,分别设置有若干个、筛孔尺寸不同的升降套筛,所述多级升降伸缩杆的上端还设置有防尘仓,防尘仓上设置有入料口,所述底部基座上设置有出料口;并且,所述下料仓、固定套筛和升降套筛的外侧设置有外罩壳体,外罩壳体的内壁上设置有螺旋式排料滑道。The technical scheme adopted by the utility model is: the aggregate screening device for automatic discharge includes a bottom base, and is characterized in that: the bottom base is provided with a screening vibration mechanism, and the upper part of the screening vibration mechanism is provided with The upper part of the lower silo is provided with a fixed sleeve screen; the middle part of the fixed sleeve screen is provided with a multi-level lifting telescopic rod, and the upper part of the fixed sleeve screen and the telescopic rods of each level of the multi-level lifting telescopic rod are respectively set There are several lifting sieves with different sieve hole sizes, the upper end of the multi-stage lifting telescopic rod is also provided with a dust-proof bin, the dust-proof bin is provided with a material inlet, and the bottom base is provided with a material outlet and, the outer side of the lower hopper, the fixed sieve and the lifting sieve are provided with an outer cover shell, and the inner wall of the outer cover shell is provided with a spiral discharge slideway.
所述外罩壳体的内壁上设置有若干组竖向布置的滑道安装凹槽,所述螺旋式排料滑道分别通过若干个滑道连接凸块与相应位置的滑道安装凹槽固定相连。以稳固螺旋式排料滑道在外罩壳体内壁上的连接,进而将升降套筛、固定套筛排出的筛分集料经由螺旋式排料滑道,排放到底部基座上的出料口处。The inner wall of the outer cover shell is provided with several groups of vertically arranged slideway installation grooves, and the spiral discharge slideway is fixedly connected with the slideway installation grooves at corresponding positions through several slideway connection protrusions . To stabilize the connection of the spiral discharge chute on the inner wall of the housing shell, the sieved aggregate discharged from the lifting sieve and the fixed sieve is discharged to the discharge port on the bottom base through the spiral discharge chute .
所述底部基座的上侧、与螺旋式排料滑道末端相对应的位置设置有排料入口,且底部基座内设置有倾斜布置的出料滑腔,出料滑腔的上端与排料入口相连,出料滑腔的下端与出料口相连,所述出料口处设置有出料拉门;底部基座上还设置有壳体连接槽。以将外罩壳体的下端固定设置在底部基座上的壳体连接槽内,并且,使螺旋式排料滑道排出的筛分集料经由排料入口进入到出料滑腔内,进而从拉开出料拉门的出料口排出。The upper side of the bottom base and the position corresponding to the end of the spiral discharge chute are provided with a discharge inlet, and a discharge slide chamber arranged obliquely is arranged in the bottom base, and the upper end of the discharge slide chamber is connected with the discharge slide chamber. The material inlet is connected, and the lower end of the discharge sliding chamber is connected with the discharge port, and the discharge port is provided with a discharge sliding door; the bottom base is also provided with a shell connecting groove. To fix the lower end of the outer cover shell in the shell connection groove on the bottom base, and make the sieved aggregate discharged from the spiral discharge chute enter into the discharge slide cavity through the discharge inlet, and then from the pull Open the discharge port of the discharge sliding door to discharge.
所述筛分振动机构包括振动台连接座,振动台连接座与底部基座的上侧相连,振动台连接座上设置有T型振动台,T型振动台的内部设置有振动电机,并且,所述T型振动台的振动台面与振动台连接座之间还设置有若干组缓冲弹簧。以通过振动电机来驱动T型振动台在振动台连接座上往复振动,从而,使筛分振动机构上部依次设置的下料仓、固定套筛和升降套筛产生同步振动,实现对不同粒径范围集料的筛分。The screening vibration mechanism includes a vibrating table connecting seat, which is connected to the upper side of the bottom base, a T-shaped vibrating table is arranged on the vibrating table connecting seat, and a vibrating motor is arranged inside the T-shaped vibrating table, and, Several groups of buffer springs are also arranged between the vibrating table surface of the T-shaped vibrating table and the connecting seat of the vibrating table. The T-shaped vibrating table is driven to vibrate reciprocatingly on the connecting seat of the vibrating table through the vibrating motor, so that the lower bin, fixed sieve and lifting sieve arranged in sequence on the upper part of the screening vibrating mechanism vibrate synchronously, and achieve different particle sizes. Screening of range aggregates.
所述下料仓的内部设置有横向布置的下料斜板,下料斜板的低位端与下料仓侧壁上设置的下料出口相连;并且,所述下料出口处还设置有下料闸门,下料闸门的外侧设置有闸门电机,闸门电机的输出端设置有闸门驱动齿轮,所述闸门驱动齿轮与下料闸门外侧壁上设置的闸门弧形齿条相啮合。以使经过各层升降套筛和固定套筛筛分后的较小粒径范围的集料落入到下料仓内,并经由下料斜板滑落到与排料入口位置相对应的下料出口处;同时,利用闸门电机带动相互啮合的闸门驱动齿轮和闸门弧形齿条传动,进而根据具体的筛分需要,灵活地驱动下料闸门的开启或关闭。The inside of the feeding bin is provided with a horizontally arranged cutting ramp, and the lower end of the cutting ramp is connected to the cutting outlet provided on the side wall of the cutting bin; and, the lower feeding outlet is also provided with a lower For the material gate, a gate motor is provided on the outside of the discharge gate, and the output end of the gate motor is provided with a gate drive gear, and the gate drive gear meshes with the gate arc rack provided on the outer wall of the discharge gate. So that the aggregates in the smaller particle size range after being screened by each layer of lifting sieves and fixed sieves fall into the discharge bin, and slide down through the discharge slant to the discharge inlet corresponding to the discharge inlet. At the exit; at the same time, use the gate motor to drive the intermeshing gate drive gear and gate arc rack drive, and then flexibly drive the opening or closing of the discharge gate according to the specific screening needs.
所述多级升降伸缩杆的下端设置在下料仓的底部,多级升降伸缩杆贯穿下料斜板的中部;且用于驱动多级升降伸缩杆升降的伸缩杆驱动机构位于下料斜板下方的控制腔内,下料仓内部、下料斜板的上方为下料腔;所述下料仓的控制腔的侧壁上还设置有若干组散热孔。以利用位于下料仓内、下料斜板下方的伸缩杆驱动机构,来驱动多级升降伸缩杆的各级伸缩杆的伸出和收回,从而,使各级伸缩杆上分别设置的升降套筛相应的升降,进而便于各层升降套筛内的筛分集料沿螺旋式排料滑道的分别排放。The lower end of the multi-stage lifting telescopic rod is arranged at the bottom of the feeding bin, and the multi-stage lifting telescopic rod runs through the middle of the blanking ramp; In the control cavity of the lower material bin, the upper part of the lower material slant plate is the lower material cavity; the side wall of the control cavity of the lower material bin is also provided with several groups of cooling holes. The expansion and retraction of the telescopic rods at all levels of the multi-level lifting telescopic rods is driven by the telescopic rod drive mechanism located in the lower material bin and below the slant plate, so that the lifting sleeves respectively arranged on the telescopic rods at all levels The corresponding lifting of the sieve facilitates the separate discharge of the screened aggregates in the lifting sleeves of each layer along the spiral discharge chute.
所述固定套筛和升降套筛的结构相同,固定套筛和升降套筛均包括锥形筛面,锥形筛面分别通过中部设置的伸缩杆连接套与多级升降伸缩杆的各级伸缩杆固定相连;所述锥形筛面的上方活动设置有套筛筒体,套筛筒体与锥形筛面之间设置有用于使两者相互分离的筒体升降机构;并且,所述套筛筒体的下方、锥形筛面的外侧设置有一圈环形集料槽;所述环形集料槽上还设置有环槽排料门,环槽排料门与滑道导料斗相连。以通过筛孔尺寸由上到下依次减小的各层升降套筛和固定套筛,来逐层对不同粒径范围的集料进行筛分;且利用筒体升降机构来驱动套筛筒体上下升降,使套筛筒体与锥形筛面相互分离,从而,让锥形筛面上侧所留存的、较大粒径的集料进入到环形集料槽内;之后,集料再经由与环槽排料门相连的滑道导料斗排放到螺旋式排料滑道中。The structure of the fixed sieve and the lifting sieve are the same. Both the fixed sieve and the lifting sieve include a conical screen surface. The rods are fixedly connected; above the conical screen surface, there is a sleeve sieve cylinder movable, and a cylinder lifting mechanism is provided between the sleeve sieve cylinder and the conical screen surface to separate the two from each other; and, the sleeve A ring-shaped collection trough is arranged under the screen cylinder body and outside the conical screen surface; the ring-shaped collection trough is also provided with a discharge gate of the ring groove, and the discharge gate of the ring groove is connected with the guide hopper of the slideway. The aggregates of different particle size ranges are screened layer by layer by lifting the sieves and fixed sieves with the sieve hole size decreasing from top to bottom; and the cylinder body is driven by the cylinder lifting mechanism Lift up and down to separate the casing and the conical screen surface from each other, so that the aggregates with larger particle sizes retained on the upper side of the conical screen surface enter the ring-shaped collection tank; after that, the aggregates pass through the The chute guide hopper connected with the ring groove discharge gate is discharged into the spiral discharge chute.
所述伸缩杆连接套上设置有若干组、沿套筛筒体径向布置的水平支撑连杆,水平支撑连杆的内端与伸缩杆连接套固定相连,水平支撑连杆的外端则活动卡接在套筛筒体侧壁上相应设置的筒体升降豁口内;并且,所述筒体升降机构包括竖向布置的筒体升降齿条,筒体升降齿条固定设置在水平支撑连杆的外端部,所述套筛筒体的内侧壁上还固定设置有筒体升降电机,筒体升降电机的输出端设置有筒体升降齿轮,筒体升降齿轮与所述筒体升降齿条相啮合。以利用筒体升降电机驱动筒体升降齿轮与筒体升降齿条啮合传动,进而带动套筛筒体沿着与筒体升降豁口相配合的水平支撑连杆的端部、上下升降,实现套筛筒体与其下方的锥形筛面的分离和闭合。The connecting sleeve of the telescopic rod is provided with several groups of horizontal support connecting rods arranged radially along the cylinder body of the casing, the inner end of the horizontal supporting connecting rod is fixedly connected with the connecting sleeve of the telescopic rod, and the outer end of the horizontal supporting connecting rod is movable It is clamped in the cylinder lifting gap correspondingly provided on the side wall of the casing of the screen; and, the cylinder lifting mechanism includes a vertically arranged cylinder lifting rack, and the cylinder lifting rack is fixedly arranged on the horizontal support connecting rod The outer end of the casing, the inner wall of the casing is also fixed with a cylinder lifting motor, the output end of the cylinder lifting motor is provided with a cylinder lifting gear, the cylinder lifting gear and the cylinder lifting rack Mesh. The cylinder lifting motor is used to drive the cylinder lifting gear to engage with the cylinder lifting rack, and then drive the casing casing to move up and down along the end of the horizontal support connecting rod matched with the casing lifting gap to realize the casing casing The separation and closure of the cylinder and the conical screen surface below it.
所述环形集料槽内设置有集料刷,集料刷的刷盘上设置有竖向布置的伸缩连接柱,伸缩连接柱的上端固定设置有料刷回转电机,料刷回转电机的输出端设置有料刷回转齿轮,且料刷回转齿轮与套筛筒体外侧壁上设置的筒体外沿齿相啮合;所述料刷回转电机的壳体还通过滑块与套筛筒体外侧壁上设置的料刷回转轨道滑动相连。以通过料刷回转电机驱动料刷回转齿轮旋转,进而使料刷回转电机以及其下部的伸缩连接柱和集料刷,一同绕着套筛筒体外侧壁上的筒体外沿齿(并沿着料刷回转轨道)、在环形集料槽内做圆周运动。A collecting brush is arranged in the annular collection tank, and a vertically arranged telescopic connecting column is arranged on the brush plate of the collecting brush, and a material brush rotary motor is fixedly installed on the upper end of the telescopic connecting column, and the output end of the material brush rotary motor is set There is a material brush rotary gear, and the material brush rotary gear meshes with the outer edge teeth of the cylinder set on the outer wall of the casing; The material brush rotary track slides and connects. The material brush rotary gear is driven to rotate through the material brush rotary motor, so that the material brush rotary motor, the telescopic connecting column and the collecting brush at the lower part go around the cylinder outer edge teeth on the outer wall of the sleeve screen cylinder (and along the material brush rotary track), and make circular motion in the ring collecting tank.
所述防尘仓包括圆锥形仓体,圆锥形仓体的内部设置有导料腔,所述导料腔的上端开口小、下端开口大,且所述圆锥形仓体的上端还设置有入料仓盖,所述入料口设置在入料仓盖上;所述圆锥形仓体的内部设置有若干组、沿仓体径向布置的水平支撑连杆,所述水平支撑连杆的外端与圆锥形仓体的侧壁固定相连,水平支撑连杆的内端则与多级升降伸缩杆上端部设置的伸缩杆连接套固定相连。以利用与水平支撑连杆相连的伸缩杆连接套,将圆锥形仓体固定连接在多级升降伸缩杆的上端部,便于防尘仓在振动和筛分过程中的升降。The dust-proof bin includes a conical bin body, and a material guide cavity is arranged inside the conical bin body. The silo cover, the feed inlet is arranged on the hopper cover; the inside of the conical silo body is provided with several groups of horizontal support connecting rods arranged radially along the silo body, and the outer sides of the horizontal support connecting rods The end is fixedly connected with the side wall of the conical warehouse body, and the inner end of the horizontal support connecting rod is fixedly connected with the telescopic rod connecting sleeve provided on the upper end of the multi-stage lifting telescopic rod. The conical bin body is fixedly connected to the upper end of the multi-stage lifting telescopic rod by utilizing the telescopic rod connecting sleeve connected with the horizontal support connecting rod, so as to facilitate the lifting of the dust-proof bin during the vibration and screening process.
本实用新型的有益效果:由于本实用新型采用其上设置有筛分振动机构的底部基座,筛分振动机构的上部设置有下料仓,下料仓的上部设置有固定套筛;固定套筛的中部设置有多级升降伸缩杆,固定套筛上方、多级升降伸缩杆的各级伸缩杆上分别设置有升降套筛,多级升降伸缩杆的上端设置有防尘仓,防尘仓上设置有入料口,底部基座上设置有出料口;下料仓、固定套筛和升降套筛的外侧设置有外罩壳体,外罩壳体内壁上设置螺旋式排料滑道的结构形式,所以其设计合理,结构紧凑,筛分效果好,各层套筛均采用锥形筛网,有效避免集料在筛分过程中出现集中堆积和卡筛的现象,可实现集料的自动化出料,准确度高。同时,各层套筛设计精巧,采用组合式设计,使得在筛分过程中,既可以完成集料筛分,又能够通过环形集料槽暂存集料,以避免在筛分过程中因需要出料而引起的暂停,显著提高了工作效率。并且,装置的筛分效率高,出料便捷,能够实现某一粒径范围集料的一次性自动出料,也可指定某一粒径集料单独自动出料,而且选定的集料可以自动沿着螺旋式排料滑道滑落至下部的出料口、完成出料,整个过程无需操作人员的辅助,自动化程度高,极大地节省了人力成本,且安全性好。Beneficial effects of the utility model: Since the utility model adopts the bottom base on which a screening vibration mechanism is arranged, the upper part of the screening vibration mechanism is provided with a lower material bin, and the upper part of the lower material bin is provided with a fixed sleeve screen; the fixed sleeve The middle part of the sieve is equipped with a multi-level lifting telescopic rod. The upper part of the fixed sleeve screen and the telescopic rods of the multi-level lifting telescopic rods are respectively equipped with a lifting sleeve screen. There is a material inlet on the upper side, and a material outlet on the bottom base; an outer cover shell is set on the outer side of the lower material bin, the fixed sleeve screen and the lifting sleeve screen, and the structure of the spiral discharge slideway is set on the inner wall of the outer cover shell form, so its design is reasonable, the structure is compact, and the screening effect is good. The sieves of each layer adopt conical screens, which can effectively avoid the phenomenon of concentrated accumulation and jamming of aggregates during the screening process, and can realize the automation of aggregates. Discharge, high accuracy. At the same time, the sieve sets of each layer are exquisitely designed, and the combined design is adopted, so that during the screening process, the aggregate screening can be completed, and the aggregate can be temporarily stored through the ring-shaped collection tank, so as to avoid the need for screening during the screening process. Pause caused by material discharge significantly improves work efficiency. Moreover, the screening efficiency of the device is high, and the discharge is convenient. It can realize one-time automatic discharge of aggregates in a certain particle size range, and can also specify a certain particle size for automatic discharge alone, and the selected aggregates can be Automatically slide down along the spiral discharge chute to the lower discharge port to complete the discharge. The whole process does not require the assistance of the operator. The degree of automation is high, which greatly saves labor costs and is safe.
附图说明Description of drawings
图1是本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.
图2是图1中移除外罩壳体和螺旋式排料滑道后的一种内部结构示意图。Fig. 2 is a schematic diagram of an internal structure after removing the outer cover shell and the spiral discharge chute in Fig. 1 .
图3是图1中的外罩壳体和螺旋式排料滑道的一种连接结构示意图。Fig. 3 is a schematic diagram of a connection structure between the housing shell and the spiral discharge chute in Fig. 1 .
图4是图1中的升降套筛和防尘仓随着多级升降伸缩杆、逐级上升的一种使用状态示意图。Fig. 4 is a schematic diagram of a use state in which the lifting sleeve screen and the dustproof bin in Fig. 1 are raised step by step along with the multi-stage lifting and telescopic rods.
图5是图4的一种内部结构剖视图。Fig. 5 is a sectional view of an internal structure of Fig. 4 .
图6是图4中的底部基座、筛分振动机构、下料仓和固定套筛的一种连接结构示意图。Fig. 6 is a schematic diagram of a connection structure of the bottom base, the screening vibration mechanism, the lower material bin and the fixed sleeve screen in Fig. 4 .
图7是图6中移除固定套筛后的一种内部结构剖视图。Fig. 7 is a cross-sectional view of an internal structure in Fig. 6 after the fixed sleeve screen is removed.
图8是图7的A向视图。Fig. 8 is a view from the direction A of Fig. 7 .
图9是图4中的升降套筛(固定套筛)的一种结构示意图。Fig. 9 is a schematic diagram of the structure of the lifting sieve (fixed sieve) in Fig. 4 .
图10是图9的B向视图。Fig. 10 is a view taken along direction B of Fig. 9 .
图11是图10中C处的局部结构放大图。FIG. 11 is an enlarged view of the local structure at point C in FIG. 10 .
图12是图9的一种内部结构剖视图。FIG. 12 is a sectional view of an internal structure of FIG. 9 .
图13是图12中的筒体升降电机驱动套筛筒体上升、与锥形筛面相互分离的一种排料状态示意图。Fig. 13 is a schematic diagram of a discharge state in which the cylinder lifting motor in Fig. 12 drives the jacket cylinder to rise and separate from the conical screen surface.
图14是图4中的防尘仓的一种结构示意图。Fig. 14 is a structural schematic diagram of the dustproof bin in Fig. 4 .
图15是图14的一种内部结构剖视图。Fig. 15 is a sectional view of an internal structure of Fig. 14 .
图中序号说明:1底部基座、2外罩壳体、3螺旋式排料滑道、4筛分振动机构、5下料仓、6固定套筛、7升降套筛、8防尘仓、9入料口、10出料口、11滑道安装凹槽、12滑道连接凸块、13多级升降伸缩杆、14下料出口、15缓冲弹簧、16排料入口、17下料斜板、18下料闸门、19伸缩杆驱动机构、20 T型振动台、21振动台连接座、22振动电机、23出料滑腔、24出料拉门、25壳体连接槽、26闸门电机、27闸门驱动齿轮、28闸门弧形齿条、29套筛筒体、30锥形筛面、31伸缩杆连接套、32水平支撑连杆、33环形集料槽、34环槽排料门、35滑道导料斗、36筒体升降机构、37筒体升降豁口、38集料刷、39刷盘、40伸缩连接柱、41料刷回转电机、42料刷回转齿轮、43筒体外沿齿、44料刷回转轨道、45筒体升降齿条、46筒体升降电机、47筒体升降齿轮、48圆锥形仓体、49入料仓盖、50导料腔。Description of serial numbers in the figure: 1. Bottom base, 2. Cover shell, 3. Spiral discharge slideway, 4. Screening vibration mechanism, 5. Lower material bin, 6. Fixed sieve, 7. Lifting sieve, 8. Dustproof bin, 9. Material inlet, 10 Material outlet, 11 Slideway installation groove, 12 Slideway connection bump, 13 Multi-level lifting telescopic rod, 14 Blanking outlet, 15 Cushion spring, 16 Discharging inlet, 17 Blanking plate, 18 blanking gate, 19 telescopic rod drive mechanism, 20 T-shape vibrating table, 21 vibrating table connecting seat, 22 vibrating motor, 23 discharging slide chamber, 24 discharging sliding door, 25 shell connecting groove, 26 gate motor, 27 Gate drive gear, 28 gate arc racks, 29 sets of screen cylinders, 30 conical screen surfaces, 31 telescopic rod connecting sleeves, 32 horizontal support connecting rods, 33 ring collecting trough, 34 ring groove discharge gate, 35 sliding Road guide hopper, 36 barrel lifting mechanism, 37 barrel lifting gap, 38 collection brush, 39 brush plate, 40 telescopic connecting column, 41 material brush rotary motor, 42 material brush rotary gear, 43 cylinder outer edge teeth, 44 material Brush rotary track, 45 barrel lifting rack, 46 barrel lifting motor, 47 barrel lifting gear, 48 conical bin body, 49 feeding bin cover, 50 material guide cavity.
具体实施方式detailed description
根据图1~15详细说明本实用新型的具体结构。该自动化出料的集料筛分装置包括底部基座1,底部基座1上设置有壳体连接槽25,壳体连接槽25内设置有竖直向上布置的外罩壳体2,外罩壳体2的下端通过螺纹与壳体连接槽25相连,外罩壳体2的内壁上设置有螺旋式排料滑道3。并且,外罩壳体2的内壁上设置有若干组竖向布置的滑道安装凹槽11,螺旋式排料滑道3分别通过若干个滑道连接凸块12与相应位置的滑道安装凹槽11固定相连;外罩壳体2和螺旋式排料滑道3均位于筛分振动机构4、下料仓5、固定套筛6和升降套筛7的外侧。从而,稳固螺旋式排料滑道3在外罩壳体2内壁上的连接,将升降套筛7、固定套筛6排出的筛分集料经由螺旋式排料滑道3,排放到底部基座1上的出料口10处。The specific structure of the utility model is explained in detail according to Fig. 1-15. The aggregate screening device for automatic discharge includes a
底部基座1的上侧、与螺旋式排料滑道3末端相对应的位置设置有排料入口16,且底部基座1内还设置有倾斜布置的出料滑腔23。出料滑腔23的上端与排料入口16相连,出料滑腔23的下端则与底部基座1上设置的出料口10相连;出料口10处设置有出料拉门24。进而使螺旋式排料滑道3排出的筛分集料经由排料入口16进入到出料滑腔23内,并从拉开出料拉门24的出料口10排出。A
底部基座1上设置有筛分振动机构4,筛分振动机构4包括振动台连接座21,振动台连接座21与底部基座1的上侧相连,振动台连接座21上设置有T型振动台20,T型振动台20的内部设置有振动电机22;并且,T型振动台20的振动台面下侧与振动台连接座21的上侧之间,还设置有若干组沿圆周布置的缓冲弹簧15。进而通过振动电机22来驱动T型振动台20在振动台连接座21上往复振动,以使筛分振动机构4上部依次设置的下料仓5、固定套筛6和升降套筛7产生同步振动,从而实现对不同粒径范围集料的筛分。The
筛分振动机构4的T型振动台20上设置有下料仓5,下料仓5的内部设置有横向布置的下料斜板17,下料斜板17的低位端与下料仓5侧壁上设置的下料出口14相连。同时,下料出口14处还活动设置有下料闸门18,下料闸门18的外侧设置有竖向布置的闸门电机26,闸门电机26上部的输出端设置有闸门驱动齿轮27,闸门驱动齿轮27与下料闸门18外侧壁上设置的闸门弧形齿条28相啮合。进而使经过各层升降套筛7和固定套筛6筛分后的较小粒径范围的集料逐层落入到下料仓5内,并经由其内部的下料斜板17滑落到与排料入口16位置相对应的下料出口14处。并且,利用闸门电机26带动相互啮合的闸门驱动齿轮27和闸门弧形齿条28传动,以根据具体的筛分需要,灵活地驱动下料闸门18的开启或关闭。The T-shaped vibrating table 20 of the
下料仓5的上部设置有固定套筛6,固定套筛6的中部设置有多级升降伸缩杆13,多级升降伸缩杆13可以采用多级液压伸缩杆的结构形式。多级升降伸缩杆13的下端设置在下料仓5的底部,多级升降伸缩杆13贯穿下料斜板17的中部。并且,用于驱动多级升降伸缩杆13升降的伸缩杆驱动机构19位于下料斜板17下方的控制腔内,下料仓5内部、下料斜板17的上方为下料腔。下料仓5下方的控制腔的侧壁上,还设置有若干组用于为伸缩杆驱动机构19散热的散热孔。进而利用位于下料仓5内、下料斜板17下方的伸缩杆驱动机构19,来驱动多级升降伸缩杆13的各级伸缩杆的伸出和收回,从而,使各级伸缩杆上分别设置的升降套筛7相应的升降,以便于各层升降套筛7内的筛分集料沿螺旋式排料滑道3的分别排放(如图4和图5所示)。The top of the
固定套筛6的上方、多级升降伸缩杆13的各级伸缩杆上,分别设置有若干个、筛孔尺寸不同(由上到下、各个套筛的筛孔孔径依次减小)的升降套筛7;且固定套筛6和升降套筛7的结构相同。固定套筛6和升降套筛7均由中部高、外侧低的锥形筛面30构成,锥形筛面30分别通过其中部设置的伸缩杆连接套31与多级升降伸缩杆13的各级伸缩杆固定相连。锥形筛面30的上方活动设置有套筛筒体29,套筛筒体29与锥形筛面30之间设置有用于使两者相互分离的筒体升降机构36。并且,套筛筒体29的下方、锥形筛面30的外侧设置有一圈环形集料槽33,环形集料槽33与锥形筛面30固定相连。环形集料槽33上还设置有环槽排料门34,环槽排料门34与滑道导料斗35相连,当升降套筛7随多级升降伸缩杆13升起的时候,其上的滑道导料斗35的出料端可以与螺旋式排料滑道3相配合连接(如图12和图13所示)。从而,通过筛孔尺寸由上到下依次减小的各层升降套筛7和固定套筛6,来逐层对不同粒径范围的集料进行筛分。同时,利用筒体升降机构36来驱动套筛筒体29上下升降,使套筛筒体29与锥形筛面30相互分离,进而让锥形筛面30上侧所留存的、较大粒径的集料进入到环形集料槽33内,之后,集料再经由与环槽排料门34相连的滑道导料斗35、排放到螺旋式排料滑道3中。Above the fixed
固定套筛6和升降套筛7中部的伸缩杆连接套31上,均分别设置有四组沿套筛筒体29径向、呈十字型布置的水平支撑连杆32(如图9和图10所示),水平支撑连杆32的内端与伸缩杆连接套31固定相连,水平支撑连杆32的外端则活动卡接在套筛筒体29侧壁上相应设置的筒体升降豁口37内。根据具体的使用需要,水平支撑连杆32可以采用多段的螺纹连接结构,以便于连杆长度的灵活调节。On the telescopic
套筛筒体29与锥形筛面30之间设置的筒体升降机构36包括竖向布置的筒体升降齿条45,筒体升降齿条45固定设置在水平支撑连杆32的外端部;并且,套筛筒体29的内侧壁上、筒体升降豁口37的侧部,还固定设置有横向布置的筒体升降电机46,筒体升降电机46的输出端设置有筒体升降齿轮47,筒体升降齿轮47与筒体升降齿条45相啮合(如图11所示)。进而利用筒体升降电机46驱动筒体升降齿轮47与筒体升降齿条45啮合传动,以带动套筛筒体29沿着与筒体升降豁口37相配合的、位置相对固定的水平支撑连杆32的端部,上下升降,实现套筛筒体29与其下方的锥形筛面30的分离和闭合。The
锥形筛面30外侧固定设置的环形集料槽33内,还设置有用于清理槽内堆积集料的集料刷38;能够理解的是,各层固定套筛6和升降套筛7上的集料刷38的刷齿的粗细及其在刷盘39上的分布密度,与各层套筛的筛孔尺寸相匹配。集料刷38的刷盘39上设置有竖向布置的伸缩连接柱40,伸缩连接柱40的上端固定设置有料刷回转电机41,料刷回转电机41上部的输出端设置有料刷回转齿轮42,且料刷回转齿轮42与套筛筒体29外侧壁上设置的筒体外沿齿43相啮合。同时,料刷回转电机41的壳体还通过滑块与套筛筒体29外侧壁上设置的料刷回转轨道44相滑动连接。从而,通过料刷回转电机41来驱动料刷回转齿轮42旋转,进而使料刷回转电机41以及其下部的伸缩连接柱40和集料刷38,一同绕着固定的套筛筒体29外侧壁上的筒体外沿齿43、且沿着料刷回转轨道44,在环形集料槽33内做圆周运动。In the ring-shaped
多级升降伸缩杆13的上端设置有防尘仓8,防尘仓8上设置有入料口9。防尘仓8由圆锥形仓体48构成,圆锥形仓体48的内部设置有导料腔50,导料腔50采用上端开口小、下端开口大的结构形式;且圆锥形仓体48的上端还设置有入料仓盖49,入料口9设置在入料仓盖49上,以方便筛分集料的输送。圆锥形仓体48的内部还设置有四组沿仓体径向、呈十字型布置的水平支撑连杆32,水平支撑连杆32的外端与圆锥形仓体48的侧壁固定相连,水平支撑连杆32的内端则与多级升降伸缩杆13上端部设置的伸缩杆连接套31固定相连;从而,利用与各水平支撑连杆32相连的伸缩杆连接套31,将圆锥形仓体48固定连接在多级升降伸缩杆13的上端部,以便于防尘仓8在振动和筛分过程中的升降。The upper end of the multi-stage lifting
该自动化出料的集料筛分装置使用时,多级升降伸缩杆13处于收回的初始状态,即:防尘仓8、各层升降套筛7均依次地叠落在固定套筛6的上方(如图1和图2所示)。当需要对集料进行筛分时,首先,将待筛分的集料通过防尘仓8上的入料口9加入到由升降套筛7和固定套筛6构成的筛分模块内,并封闭入料口9。然后,利用筛分振动机构4的振动电机22来驱动T型振动台20在振动台连接座21上往复振动,进而使筛分振动机构4上部依次设置的下料仓5、固定套筛6和升降套筛7产生同步振动,以通过筛孔尺寸由上到下依次减小的各层升降套筛7和固定套筛6,来逐层对不同粒径范围的集料进行筛分。经过各层升降套筛7和固定套筛6逐层筛分后的较小粒径范围的集料,最终落入到底部的下料仓5内,并经由其内部的下料斜板17滑落到与排料入口16位置相对应的下料出口14处;之后,利用闸门电机26驱动下料闸门18开启、从出料口10排出较小粒径的集料。同时,符合各层升降套筛7和固定套筛6的筛孔筛分粒径的物料,则暂时留存在套筛筒体29之内(如图12所示)。When the aggregate screening device for automatic discharging is in use, the multi-stage lifting
振动筛分完成之后,通过伸缩杆驱动机构19驱动多级升降伸缩杆13的各级伸缩杆伸出,进而使各级伸缩杆上分别设置的各层升降套筛7相应的上升(如图4和图5所示),进入分层、待出料的状态。当需要选定某一粒径或某一范围粒径的集料进行自动出料的时候,启动所对应筛孔孔径的一层升降套筛7或固定套筛6的筒体升降机构36来驱使套筛筒体29上升,进而让套筛筒体29与锥形筛面30相互分离,让锥形筛面30上侧所留存的、相应所需粒径的集料放料到环形集料槽33内(如图13所示)。放料结束后,筒体升降机构36带动套筛筒体29下落回与锥形筛面30相闭合的初始位置,环槽排料门34开启;然后,通过料刷回转电机41来驱动料刷回转齿轮42旋转,以使料刷回转电机41以及其下部的伸缩连接柱40和集料刷38,一同绕着套筛筒体29外侧壁上的筒体外沿齿43和料刷回转轨道44,在环形集料槽33内做匀速的圆周运动,进而将集料槽内、特定粒径的集料推动至环槽排料门34处,之后,集料再经由与环槽排料门34相连的滑道导料斗35排放到螺旋式排料滑道3中,并从与滑道末端的排料入口16相连的出料口10排出。After the vibratory screening is completed, the telescopic rods at all levels of the multi-stage lifting
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