CN217953873U

CN217953873U - Belt belt feeder intelligent test platform

Info

Publication number: CN217953873U
Application number: CN202222096420.7U
Authority: CN
Inventors: 刘凯; 吴广; 陈奕豪; 张能文
Original assignee: Jiangsu Xdg Solutions Technology Co ltd
Current assignee: Jiangsu Xdg Solutions Technology Co ltd
Priority date: 2022-08-10
Filing date: 2022-08-10
Publication date: 2022-12-02
Anticipated expiration: 2032-08-10

Abstract

The utility model discloses a belt feeder intelligent test platform, including the belt feeder, the belt feeder includes frame, initiative roller, driven roller, conveyer belt, motor and gear box, be equipped with temperature sensor one and vibration sensor one on the motor, be equipped with vibration sensor two and temperature sensor two on the gear box, be equipped with vibration sensor three and revolution speed sensor on the initiative roller, be equipped with vibration sensor four on the driven roller. The utility model relates to a belt feeder test technical field specifically is the belt feeder intelligent test platform that provides installs various measuring sensor additional on each driving point, each moving part wearing and tearing condition of real-time supervision that can in time not stop to provide belt feeder data acquisition platform with data and carry out the analysis, reach timely maintenance and maintenance, let equipment be in health status always.

Description

Belt belt feeder intelligent test platform

Technical Field

The utility model relates to a belt feeder test technical field specifically indicates belt feeder intelligent test platform.

Background

The existing market only has an auxiliary function aiming at the problem that a belt conveyor deviates in the operation process of the conveyor, and is lack of classification monitoring for each moving part of the conveyor. Because no moving part is detected, if the main transmission roller and the driven roller of the belt conveyor are damaged, the resistance is increased, the belt is abraded and broken after a long time, and a motor is heated and burnt.

SUMMERY OF THE UTILITY MODEL

Aiming at the situation, in order to overcome the defects of the prior art, the belt conveyor intelligent test platform provided by the scheme is additionally provided with various measuring sensors on each transmission point, can monitor the abrasion condition of each moving part in real time without stopping in time, provides data for a belt conveyor data acquisition platform for analysis, achieves timely maintenance and repair, and enables equipment to be in a healthy state all the time.

The utility model adopts the following technical scheme: this scheme belt feeder intelligent test platform, including the belt feeder, the belt feeder includes frame, initiative roller, driven roller, conveyer belt, motor and gear box, initiative roller and driven roller rotate the both ends of locating the frame respectively through the bearing, the conveyer belt cover is located on initiative roller and the driven roller, the gear box is located in the frame, the motor is located in the frame and the output shaft is connected with the one end input shaft of gear box, the output shaft of gear box is used for driving the initiative roller through the connecting band with the hub connection of initiative roller and rotates, be equipped with temperature sensor one and vibration sensor one on the motor, be equipped with vibration sensor two and temperature sensor two on the gear box, be equipped with vibration sensor three and tachometer on the initiative roller, be equipped with vibration sensor four on the driven roller.

According to the further optimization of the scheme, a carrier roller is rotatably arranged on the rack and connected with the rack through a bearing, the carrier roller is located between the driving roller and the driven roller and used for lifting the middle section of the conveying belt, and a vibration sensor V is arranged on the carrier roller.

As a further optimization of the scheme, the first vibration sensor is used for monitoring a bearing on an output shaft of the motor.

As a further optimization of the present solution, the first temperature sensor is used for monitoring the temperature in the motor.

As a further optimization of the scheme, the second vibration sensor and the second temperature sensor are used for monitoring the vibration quantity and the temperature of the gearbox.

As a further optimization of the scheme, the vibration sensor III is used for monitoring the bearing connected to the driving roller.

As a further optimization of the scheme, the rotating speed sensor is used for monitoring the rotating speed of the driving roller.

As a further optimization of the scheme, the vibration sensor IV and the vibration sensor V are respectively used for monitoring bearings on the driven roller and the carrier roller.

As a further optimization of the scheme, the first temperature sensor, the first vibration sensor, the second temperature sensor, the third vibration sensor, the rotating speed sensor, the fourth vibration sensor and the fifth vibration sensor are externally connected with a data acquisition unit and displayed on a liquid crystal screen on the data acquisition unit.

Preferably, the first temperature sensor, the first vibration sensor, the second temperature sensor, the third vibration sensor, the rotating speed sensor, the fourth vibration sensor and the fifth vibration sensor are externally connected with a data analysis system.

Adopt above-mentioned structure the utility model discloses the beneficial effect who gains as follows: the scheme can be used for monitoring the running condition of the belt conveyor in real time in severe environments, the function of the belt conveyor testing platform is fully exerted, the comfort level of workers is improved, the field inspection of the workers is reduced, and the working strength of the workers can be reduced by applying the belt conveyor testing platform to a long-distance large-scale conveyor. The problem point that belt feeder appeared can be accurate the finding, reach timely maintenance, maintenance.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention. In the drawings:

FIG. 1 is a schematic diagram of the overall structure of the belt conveyor intelligent test platform according to the scheme;

FIG. 2 is a front view of the belt conveyor intelligent test platform according to the scheme;

fig. 3 is a top view of the belt conveyor intelligent test platform of the scheme.

The automatic belt conveyor comprises a machine frame 1, a driving roller 2, a driven roller 3, a conveyer belt 4, a motor 5, a motor 6, a gear box 7 and a carrier roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

As shown in fig. 1-3, the belt conveyor intelligent test platform of the scheme comprises a belt conveyor, the belt conveyor comprises a frame 1, a driving roller 2, a driven roller 3, a conveyor belt 4, a motor 5 and a gear box 6, the driving roller 2 and the driven roller 3 are respectively rotatably arranged at two ends of the frame 1 through bearings, the conveyor belt 4 is sleeved on the driving roller 2 and the driven roller 3, the gear box 6 is arranged on the frame 1, the motor 5 is arranged on the frame 1, an output shaft of the motor 5 is connected with an input shaft at one end of the gear box 6, an output shaft of the gear box 6 is connected with a shaft of the driving roller 2 through the connecting belt and used for driving the driving roller 2 to rotate, the motor 5 is provided with a first temperature sensor and a first vibration sensor, the first vibration sensor is used for monitoring a bearing on the output shaft of the motor 5, the bearing on the output shaft of the motor 5 is abraded due to lack of lubricating oil, the first temperature sensor is used for monitoring the temperature in the motor 5, when the bearing connected with the driving roller 2, the driven roller 3 and a carrier roller 7 lack of bearing oil, the bearing, the resistance of the whole conveyor belt 4 line can be increased, the load of the motor 5 is increased, the temperature of the bearing on the output shaft of the motor 5 is increased in advance, and the bearing is failed, and the bearing on the bearing, and the bearing on the output shaft of the motor 5 is increased;

the second vibration sensor and the second temperature sensor are arranged on the gearbox 6 and are used for monitoring the vibration quantity and the temperature of the gearbox 6, the gearbox 6 is driven by a gear, lubricating oil is filled into the gearbox 6, the gearbox 6 is also abraded to a certain extent, heat is generated due to abrasion, or due to long-term operation of the gearbox, the quality of the lubricating oil is also reduced, the temperature rise is increased in real time, and the vibration amplitude is increased;

be equipped with vibration sensor three and revolution speed sensor on the initiative roller 2, vibration sensor three is used for monitoring the bearing of connecting on the initiative roller 2, measures the vibration of initiative roller 2 bearing, and the reason that causes the vibration has: the dry-curing failure of lubricating grease in the bearing causes the abrasion of the bearing, and the rotating speed sensor is used for monitoring the rotating speed of the driving roller 2, mainly measuring whether the running speed of the whole belt conveyor is normal or not, and judging whether the running speed is too high or too low;

the driven roller 3 is provided with a vibration sensor IV, and the abrasion condition of each moving part can be continuously monitored in real time by monitoring the sensor monitoring data on the parts.

The frame 1 is gone up to rotate and is equipped with bearing roller 7, and bearing roller 7 passes through the bearing and is connected with frame 1, and bearing roller 7 is located and is used for lifting 4 middle sections of conveyer belt between initiative roller 2, the driven roller 3, is equipped with vibration sensor five on the bearing roller 7, and vibration sensor four and vibration sensor five are used for monitoring the bearing on driven roller 3 and the bearing roller 7 respectively.

The temperature sensor I, the vibration sensor II, the temperature sensor II, the vibration sensor III, the rotating speed sensor, the vibration sensor IV and the vibration sensor V are externally connected with a data acquisition unit and are displayed on a liquid crystal screen on the data acquisition unit; the temperature sensor I, the vibration sensor II, the temperature sensor II, the vibration sensor III, the rotating speed sensor, the vibration sensor IV and the vibration sensor V are externally connected with a data analysis system and used for analyzing the acquired data in time and prompting a measuring point needing maintenance and repair.

Adopt above-mentioned structure the utility model discloses the beneficial effect who gains as follows: the scheme can be used for monitoring the running condition of the belt conveyor in real time in severe environments, the function of a belt conveyor testing platform is fully exerted, the comfort level of workers is improved, the field inspection of the workers is reduced, and the working strength of the workers can be reduced by applying the belt conveyor testing platform to a large-distance conveyor. The problem point that belt feeder appeared can be accurate the finding, reach timely maintenance, maintenance.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. Belt belt feeder intelligent test platform, including the belt feeder, the belt feeder includes frame (1), initiative roller (2), driven roller (3), conveyer belt (4), motor (5) and gear box (6), initiative roller (2) and driven roller (3) rotate respectively through the bearing and locate the both ends of frame (1), the conveyer belt (4) cover is located on initiative roller (2) and driven roller (3), frame (1) is located in gear box (6), motor (5) are located on frame (1) and the one end input shaft of output shaft and gear box (6), the output shaft of gear box (6) is used for driving initiative roller (2) to rotate through the connecting band with the hub connection of initiative roller (2), its characterized in that: the driving roller is characterized in that a first temperature sensor and a first vibration sensor are arranged on the motor (5), a second vibration sensor and a second temperature sensor are arranged on the gear box (6), a third vibration sensor and a rotating speed sensor are arranged on the driving roller (2), and a fourth vibration sensor is arranged on the driven roller (3).

2. The intelligent testing platform for belt conveyors of claim 1, characterized in that: rotate on frame (1) and be equipped with bearing roller (7), bearing roller (7) are connected with frame (1) through the bearing, bearing roller (7) are located and are used for lifting conveyer belt (4) middle section between initiative roller (2), driven roller (3), be equipped with vibration sensor five on bearing roller (7).

3. The intelligent testing platform for belt conveyors of claim 1, characterized in that: the first vibration sensor is used for monitoring a bearing on an output shaft of the motor (5).

4. The intelligent testing platform for belt conveyors of claim 1, characterized in that: the temperature sensor I is used for monitoring the temperature in the motor (5).

5. The intelligent testing platform for belt conveyors of claim 1, characterized in that: and the second vibration sensor and the second temperature sensor are used for monitoring the vibration quantity and the temperature of the gearbox (6).

6. The intelligent testing platform for belt conveyors of claim 1, characterized in that: and the third vibration sensor is used for monitoring a bearing connected to the driving roller (2).

7. The intelligent testing platform for belt conveyors of claim 1, wherein: the rotating speed sensor is used for monitoring the rotating speed of the driving roller (2).

8. The intelligent testing platform for belt conveyors of claim 2, wherein: and the fourth vibration sensor and the fifth vibration sensor are respectively used for monitoring bearings on the driven roller (3) and the carrier roller (7).

9. The intelligent testing platform for belt conveyors of claim 2, wherein: the temperature sensor I, the vibration sensor II, the temperature sensor II, the vibration sensor III, the rotating speed sensor, the vibration sensor IV and the vibration sensor V are externally connected with a data acquisition unit.

10. The intelligent testing platform for belt conveyors of claim 2, characterized in that: the temperature sensor I, the vibration sensor II, the temperature sensor II, the vibration sensor III, the rotating speed sensor, the vibration sensor IV and the vibration sensor V are externally connected with a data analysis system.