CN113605877B - Intelligent monitoring and fault diagnosis system and processing method of offshore oil platform lift pump based on Internet of things - Google Patents

Intelligent monitoring and fault diagnosis system and processing method of offshore oil platform lift pump based on Internet of things Download PDF

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Publication number
CN113605877B
CN113605877B CN202110526774.8A CN202110526774A CN113605877B CN 113605877 B CN113605877 B CN 113605877B CN 202110526774 A CN202110526774 A CN 202110526774A CN 113605877 B CN113605877 B CN 113605877B
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China
Prior art keywords
pump
internet
lift pump
things
fault diagnosis
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CN113605877A (en
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谢孔英
赖拥军
蔡捷
魏泽华
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Zhejiang Weike Electromechanical Co ltd
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Zhejiang Weike Electromechanical Co ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0217Mechanical details of casings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans

Abstract

The invention relates to the technical field of oil exploitation, and particularly discloses an intelligent monitoring and fault diagnosis system and a processing method of an offshore oil platform lift pump based on the Internet of things; the device comprises a plurality of lift pumps, a unit monitoring and collecting device arranged on each lift pump and a parameter analysis cabinet for analysis and wireless transmission, wherein the plurality of lift pumps are arranged on the same loading plate and are regularly arranged in a row, the liquid outlet end of each lift pump is connected with an oil delivery branch pipe, the oil delivery branch pipe is provided with a first flow monitor, the end parts of the plurality of oil delivery branch pipes are commonly connected with an oil delivery main pipe, and the oil delivery main pipe is provided with a second flow monitor; the intelligent degree of the design of the whole device is high, the on-site analysis and diagnosis of fault reasons of operators are not needed, the operators can directly and pertinently maintain the fault position of the lift pump through prompting, the labor intensity of the operators is reduced, and the safety and reliability of the operation of the lift pump of the whole offshore oil platform are improved.

Description

Intelligent monitoring and fault diagnosis system and processing method of offshore oil platform lift pump based on Internet of things
Technical Field
The invention relates to the technical field of oil exploitation, and particularly discloses an intelligent monitoring and fault diagnosis system and a processing method of an offshore oil platform lift pump based on the Internet of things.
Background
Along with the continuous high-speed development of the economy of China for many years, the external dependence of petroleum is rapidly increased, the import cost is increased year by year, and the strengthening of marine oil-gas exploration and development becomes a necessary choice for establishing domestic oil-gas resources and guaranteeing the safety of petroleum supply in China, and is also a strategic measure for dealing with the gradual depletion of land resources. The method is characterized in that a lift pump group is required to be used for conveying during exploitation in the offshore oil exploitation process, but the lift pump group is susceptible to external sea waves, weather and the like in the long-time oil exploitation process and an offshore exploitation platform, the state of each lift pump in the lift pump group needs to be monitored in real time, and meanwhile, faults occurring in the operation process of each lift pump need to be diagnosed and analyzed. Then, the monitoring and fault diagnosis intelligent degree of the lift pump in the existing oil exploitation platform is low, specific condition specific analysis needs to be carried out manually, and a large amount of technical labor needs to be invested on the oil platform.
The internet of things is a new technology developed along with the development of internet technology in recent years, the development speed of the internet of things is rapid, the internet of things has penetrated into all industries, and the internet of things plays a considerable role. With the coming of the internet of things era, it is an important development trend to put the internet of things into oil exploitation to realize high intelligence of the whole offshore oil. Through the convenience that the thing networking brought, the operation personnel can use cell-phone, internet to come real-time supervision lift pump package running state to reduce personnel and the cost of system maintenance. Meanwhile, the data of the lifting pump groups scattered on the offshore oil exploitation platform are gathered to a processing center so as to analyze the working state of the unit and improve the working efficiency of the unit; through mastering the health state and the damage degree of equipment, the possible faults are predicted in advance, and appropriate measures are taken in time, so that the lifting pump set is always kept in the optimal operation state or the optimal economic benefit state, the huge production cost and the improvement of the equipment fault rate caused by excessive maintenance and the major accident caused by insufficient maintenance are effectively avoided, and the safety and the reliability of the equipment operation are improved. Based on the background of the rapid development of the internet of things at present, the invention provides an intelligent monitoring and fault diagnosis system and a processing method of an offshore oil platform lift pump based on the internet of things, which are used for solving a series of problems caused by the fact that technical personnel need to perform field diagnosis and analysis on the monitoring and fault diagnosis of the existing offshore oil platform lift pump.
Disclosure of Invention
The invention provides an intelligent monitoring and fault diagnosis system and a processing method of an offshore oil platform lift pump based on the Internet of things, which are based on the background of the rapid development of the Internet of things at present, and are used for solving a series of problems caused by the fact that technical personnel need to perform field diagnosis and analysis on the monitoring and fault diagnosis of the existing offshore oil platform lift pump.
The invention is realized by the following technical scheme:
an intelligent monitoring and fault diagnosis system of offshore oil platform lift pumps based on the Internet of things comprises a plurality of lift pumps, a unit monitoring and collecting device arranged on each lift pump and a parameter analysis cabinet for analysis and wireless transmission, wherein the plurality of lift pumps are arranged on the same loading plate and are regularly arranged in the same row;
the lift pump comprises a driving motor and a pump body, wherein an impeller is arranged inside the pump body, the unit monitoring and collecting device comprises a detection and collection protective cover arranged on the upper surface of a loading plate between the driving motor and the pump body, round holes are formed in the front end surface and the rear end surface of the detection and collection protective cover, an output shaft of the driving motor extends into the detection and collection protective cover through the round holes, a pump shaft is connected to the end part of the output shaft of the driving motor through a coupling, the pump shaft is connected with the impeller in the pump body, a first rotating seat is fixedly arranged on the upper surface of the loading plate inside the detection and collection protective cover, a bearing rotationally connected with the pump shaft is arranged on the first rotating seat, a first gear is arranged on the pump shaft, a second rotating seat is arranged on the loading plate beside the first gear, and a bearing is also arranged on the second rotating seat, a rotating rod parallel to the pump shaft is rotatably connected on the bearing, a second gear is connected on the rotating rod, the first gear and the second gear are meshed, the end part of the rotating rod is connected with a first angle sensor, a copper heat transfer guide sheet contacted with the outer surface of an output shaft of the driving motor is arranged above the output shaft of the driving motor, the inner surface of the copper heat transfer guide sheet is a smooth surface, the copper heat transfer guide sheet is connected with a temperature sensor, the upper surface of each detection and collection protective cover is provided with a baffle, each baffle is provided with a through hole, the through holes arranged on the baffles on the detection and collection protective covers are arranged in the same straight line, the upper surfaces of the loading plates positioned at the left side and the right side of a row of the lifting pump are respectively provided with an infrared emitter and an infrared receiver, infrared rays emitted by the infrared emitter penetrate through each through hole and then are directly emitted to the infrared receiver;
the first flow monitor and the second flow monitor both comprise pipe body connecting pipes, the upper ends of the middle positions of the pipe body connecting pipes are provided with sealing bearings, rotating shafts extending into the pipe body connecting pipes are rotatably connected in the sealing bearings, fan blade baffles matched with the pipe body connecting pipes are arranged on the rotating shafts, and the upper ends of the rotating shafts extending out of the sealing bearings are connected with second angle sensors;
the parameter analysis rack includes the stainless steel cabinet body, the preceding rotation of the stainless steel cabinet body is connected with the cabinet door, be provided with the mounting panel on the inner wall of the stainless steel cabinet body, both ends are provided with treater CPU and wireless transmission module respectively about the mounting panel, electric connection between first angle sensor, temperature sensor, infrared receiver, second angle sensor and the treater CPU, realize wireless transmission between wireless transmission module and the internet remote terminal, be located be provided with the battery on the inner wall of the stainless steel cabinet body of mounting panel top.
As a further arrangement of the above technical solution, a vibration sensor is provided on the bearing of the first rotating base, and the vibration sensor is also connected to the CPU through a wire.
As a further arrangement of the technical scheme, the number of the lifting pumps arranged on the loading plate is 3-8.
As a further arrangement of the technical scheme, the aperture of the through hole formed in the baffle is 5-10 mm.
As a further arrangement of the technical scheme, the upper end of the stainless steel cabinet body is provided with a rain-proof cover.
As a further arrangement of the technical scheme, a first radiating hole group is arranged on the rear side surface of the stainless steel cabinet body below the mounting plate, and a second radiating hole group is arranged on the upper surface of the stainless steel cabinet body below the rain-proof cover.
As the further setting of above-mentioned technical scheme, be located the stainless steel cabinet internal portion between mounting panel and the first thermovent group is provided with L type frame plate, the upper surface of L type frame plate is provided with fan installation piece, be provided with a plurality of cooling blower on the fan installation piece.
As a further arrangement of the technical scheme, 2-4 cooling fans are arranged on the fan mounting block.
As the further arrangement of the technical scheme, the mounting plate is detachably and fixedly arranged on the inner wall of the stainless steel cabinet body through screws.
A processing method based on the intelligent monitoring and fault diagnosis device comprises the following steps:
1) various data during the operation of the lift pump are acquired through a first angle sensor, a temperature sensor, an infrared receiver and a second angle sensor in a unit monitoring and acquiring device;
2) analyzing the collected various data through a CPU (central processing unit) of the processor, thereby obtaining relevant parameters of the rotating speed stability, the operating temperature, the position deviation and the flow deviation of the oil transportation branch pipe and the oil transportation main pipe of the lift pump;
3) the related parameters obtained through analysis are wirelessly transmitted to the internet remote terminal through the wireless transmission module, the internet remote terminal stores the related parameters, meanwhile, the failure reason of the lifting pump is sent to an operator according to the related parameters, and the operator is reminded to carry out related maintenance.
Compared with the prior art, the invention has the following beneficial effects:
1) the invention discloses an intelligent monitoring and fault diagnosis system of an offshore oil platform lift pump based on the Internet of things, which is characterized in that a first flow monitor and a second flow monitor are arranged on an oil transportation branch pipe and an oil transportation main pipe to acquire flow difference; the temperature of the driving motor during operation is collected through the arranged copper heat transfer guide sheet and the temperature sensor; the stability of the lifting pump during operation is acquired through a first angle sensor and gears meshed with each other; whether the position of the lifting pump moves or not is judged through the arranged infrared transmitter, the infrared receiver and the through hole in the baffle; then, data acquired by the various sensors are transmitted to a CPU (central processing unit), the acquired data are converted into various parameters related to the lift pump through a preset program in the CPU, the acquired and converted parameters are wirelessly transmitted to an Internet of things terminal through a wireless transmission module, the Internet of things terminal stores the various data during the operation of the lift pump and carries out calculation and analysis according to the abnormal parameters to obtain related conclusions, and the obtained conclusions are transmitted to equipment carried by operating personnel to remind the operating personnel to pertinently overhaul the fault of the lift pump; the intelligent degree of the design of the whole device is high, the on-site analysis and diagnosis of fault reasons of operators are not needed, the operators can directly and pertinently maintain the fault position of the lift pump through prompting, the labor intensity of the operators is reduced, and the safety and reliability of the operation of the lift pump of the whole offshore oil platform are improved.
2) When the device is specifically arranged, a protective cover is arranged outside the whole unit monitoring and collecting device, so that corrosion damage of seawater to various sensors during long-term offshore operation is prevented; simultaneously with treater CPU, wireless transmission module and battery setting in the stainless steel cabinet body, also can reduce the damage of operation environment to relevant parts to the at utmost, it sets up the louvre simultaneously on the cabinet body to being equipped with cooling fan and can effectively dispelling the heat to the treater CPU and the battery of long-term operation, guaranteeing whole set of data analysis equipment's normal operating, greatly improved the life of whole set of equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the principles of the present invention;
FIG. 2 is a schematic perspective view of a lift pump and a unit monitoring and collecting device according to the present invention;
FIG. 3 is a schematic perspective view of the detection and collection protective cover and the blocking sheet of the present invention;
FIG. 4 is a schematic view of a first angular perspective of the components between the drive motor and the pump body of the present invention;
FIG. 5 is a second angular perspective view of the components between the drive motor and the pump body of the present invention;
FIG. 6 is a schematic perspective view of a copper heat-transfer guide plate and a temperature sensor according to the present invention;
FIG. 7 is a plan view of the interior of the first flow monitor or the second flow monitor of the present invention;
FIG. 8 is a schematic view of a first angular perspective structure of a parametric analysis cabinet according to the present invention;
FIG. 9 is a schematic diagram of a second angular perspective structure of the parametric analysis cabinet of the present invention;
FIG. 10 is a schematic view of an internal three-dimensional structure of a parametric analysis cabinet according to the present invention;
FIG. 11 is a flow chart of the steps of the processing method based on the above device in the present invention.
Wherein:
1-a lift pump, 101-a driving motor, 102-a pump body, 103-a pump shaft, 104-a first rotating seat and 105-a first gear;
2-a unit monitoring and collecting device, 201-a detection and collection protective cover, 2011-a circular hole, 202-a second rotating seat, 203-a rotating rod, 204-a second gear, 205-a first angle sensor, 206-a copper heat transfer guide sheet, 207-a temperature sensor, 208-a baffle sheet, 2081-a through hole, 209-an infrared emitter and 210-an infrared receiver;
3-a parameter analysis cabinet, 301-a stainless steel cabinet body, 3011-a first cooling hole group, 3012-a second cooling hole group, 302-a cabinet door, 303-a mounting plate, 304-a processor CPU, 305-a wireless transmission module, 306-a rain-proof cover, 307-an L-shaped frame plate, 308-a fan mounting block, 309-a cooling fan and 310-a storage battery;
4-loading plate, 5-oil delivery branch pipe, 6-first flow monitor, 601-pipe body connecting pipe, 602-sealing bearing, 603-rotating shaft, 604-fan blade baffle, 605-second angle sensor, 7-oil delivery main pipe and 8-second flow monitor.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
It should be noted that the terms "first", "second" and the like in the description of the present invention are used for convenience only to describe different components, and are not to be construed as indicating or implying a sequential relationship, relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first", "second", may explicitly or implicitly include at least one of the feature.
The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things is described in detail with reference to the attached drawings 1 to 11 and by combining the embodiments.
Example 1
This embodiment 1 discloses an intelligent monitoring and fault diagnosis system of offshore oil platform elevator pump based on thing networking, refers to fig. 2 and fig. 8, and its main part includes a plurality of elevator pump 1, sets up unit monitoring collection system 2 and the parameter analysis rack 3 that is used for analysis and wireless transport on every elevator pump 1. The quantity of the elevator pump 1 that sets up on the loading plate 4 when specifically setting up is 3 ~ 8, set up a plurality of elevator pump 1 installation on same loading plate 4 to a plurality of elevator pump 1 is same row regular arrangement, and the liquid outlet end of every elevator pump 1 all is connected with oil transportation branch pipe 5, is provided with first flow monitor 6 on the oil transportation branch pipe 5, and the tip of a plurality of oil transportation branch pipe 5 is connected with oil transportation house steward 7 jointly, is provided with second flow monitor 8 on the oil transportation house steward 7.
Referring to fig. 7, the first flow monitor 6 and the second flow monitor 8 both include a pipe connection pipe 601, a sealing bearing 602 is disposed at an upper end of a middle position of the pipe connection pipe 601, a rotation shaft 603 extending into the pipe connection pipe 601 is rotatably connected to the sealing bearing 602, a fan blade baffle 604 adapted to the pipe connection pipe 601 is disposed on the rotation shaft 603, and a second angle sensor 605 is connected to an upper end of the rotation shaft 603 extending out of the sealing bearing 602. When oil is conveyed through the pipe body connecting pipe 601, the oil can act on the fan blade baffle 604, so that the rotating shaft 603 rotates for a certain number of times, and then the rotating shaft 603 rotates for the same time in the monitoring of the second angle sensor 605, so that the passing oil flow is obtained.
Referring to fig. 3, 4, 5 and 6, the lift pump 1 includes a driving motor 101 and a pump body 102, and an impeller is provided inside the pump body 102. The unit monitoring and collecting device 2 comprises a detection and collection protective cover 201 arranged on the upper surface of the loading plate 4 between the driving motor 101 and the pump body 102. Round holes 2011 are formed in the front end face and the rear end face of the detection collection protection cover 201, the output shaft of the driving motor 101 extends into the detection collection protection cover 201 through the round holes 2011, the end portion of the output shaft of the driving motor 101 is connected with the pump shaft 103 through a coupler, and then the end portion of the pump shaft 103 is connected with an impeller in the pump body 102. The upper surface of the loading plate 4 positioned in the detection and acquisition protective cover 201 is fixedly provided with a first rotating seat 104, and the first rotating seat 104 is provided with a bearing rotatably connected with the pump shaft 103. The pump shaft 103 is provided with a first gear 105, the loading plate 4 located beside the first gear 105 is provided with a second rotating seat 202, the second rotating seat 202 is also provided with a bearing, the bearing is rotatably connected with a rotating rod 203 parallel to the pump shaft 103, the rotating rod 203 is connected with a second gear 204, the first gear 105 and the second gear 204 are meshed, and the end of the rotating rod 203 is connected with a first angle sensor 205. The rotation rod 203 is rotated by the meshing action of the two gears, and then the stability of the rotation rod 203 in rotation is obtained by the first angle sensor 205, and the rotation stability of the pump shaft 103 connected to the driving motor 101 is obtained in the same way.
A copper heat transfer guide 206 contacting with the outer surface is arranged above the output shaft of the driving motor 101, the inner surface of the copper heat transfer guide 206 is smooth, and a temperature sensor 207 is connected on the copper heat transfer guide 206. Because the inner surface of the copper heat transfer guide 206 is smooth and is in contact with the output shaft of the driving motor 101, the heat generated by the driving motor 101 during the long-time operation process transfers the temperature to the temperature sensor 207 through the output shaft and the copper heat transfer guide 206, and then the real-time operation temperature of the driving motor 101 is obtained through the analysis of the temperature sensor 207. Finally, a blocking piece 208 is further arranged on the upper surface of each detection and collection protection cover 201, a through hole 2081 is formed in each blocking piece 208, and the aperture of the through hole 2081 formed in each blocking piece 208 is 5-10 mm in the specific setting process. The through holes 2081 formed on the baffles 208 on the detection and acquisition protective covers 201 are arranged in the same straight line. The upper surfaces of the loading plates 4 positioned at the left and right sides of the row of lift pumps 1 are respectively provided with an infrared emitter 209 and an infrared receiver 210, and infrared rays emitted by the infrared emitter 209 penetrate through each through hole 2081 and then are directly emitted onto the infrared receiver 210. When the position of one or more lift pumps 1 in a row of lift pump 1 group is deviated, the blocking piece 208 can block the emitted infrared rays, and at the moment, the infrared rays received by the infrared receiver 210 disappear, so that whether the position of the lift pump is deviated or not can be judged.
Finally, referring to fig. 10, the parameter analysis cabinet 3 in this embodiment includes a stainless steel cabinet 301, a cabinet door 302 is rotatably connected to the front of the stainless steel cabinet 301, an installation plate 303 is disposed on the inner wall of the stainless steel cabinet 301, and the installation plate 303 is detachably and fixedly disposed on the inner wall of the stainless steel cabinet 301 through screws during specific setting. The left end and the right end of the mounting plate 303 are respectively provided with a processor CPU304 and a wireless transmission module 305, the first angle sensor 205, the temperature sensor 207, the infrared receiver 210, the second angle sensor 605 and the processor CPU304 are electrically connected, wireless transmission is realized between the wireless transmission module 305 and an internet remote terminal, a storage battery 310 is arranged on the inner wall of the stainless steel cabinet body 301 above the mounting plate 303, and the storage battery 310 provides electric energy for the operation of the processor CPU304, the wireless transmission module 305 and various sensors, so that the stable operation of the processor CPU304, the wireless transmission module 305 and the sensors is ensured.
Example 2
Embodiment 2 discloses an intelligent monitoring and fault diagnosis system for an offshore oil platform lift pump based on the internet of things, which is improved based on embodiment 1, and the same points as embodiment 1 are not explained again, and the difference is as follows:
in the embodiment 2, a vibration sensor (not shown) is further disposed on the bearing of the first rotating base 104, and the vibration sensor is also connected to the processor CPU304 through a wire; the vibration sensor is used for detecting the vibration condition when the lift pump runs.
In addition, referring to fig. 8, 9 and 10, in the embodiment 2, a rain-proof cover 306 is further provided at the upper end of the stainless steel cabinet 301. A first heat dissipation hole group 3011 is disposed on the rear side of the stainless steel cabinet 301 below the mounting plate 303, and a second heat dissipation hole group 3012 is disposed on the upper surface of the stainless steel cabinet 301 below the rain-proof cover 306.
Meanwhile, an L-shaped frame plate 307 is arranged inside the stainless steel cabinet 301 between the mounting plate 303 and the first heat dissipation hole group 3011, a fan mounting block 308 is arranged on the upper surface of the L-shaped frame plate 307, and a plurality of heat dissipation fans 309 are arranged on the fan mounting block 308. During specific setting, the number of the heat dissipation fans 309 arranged on the fan mounting block 308 is 2-4. Through the improvement to the stainless steel cabinet body 301, the moisture-proof, rain-proof and heat dissipation effects of the whole stainless steel cabinet body 301 can be increased, so that the stable operation of the CPU304 of the processor inside the stainless steel cabinet body 301 is ensured, and the service life of the equipment is prolonged.
In addition, the invention also discloses a method for diagnosing and processing the faults of the lift pump by using the intelligent monitoring and fault diagnosis device (refer to the attached figure 11), which comprises the following steps:
step 1: various data during the operation of the lift pump are acquired through a first angle sensor, a temperature sensor, an infrared receiver and a second angle sensor in a unit monitoring and acquiring device;
step 2: analyzing the collected various data through a CPU (central processing unit) of the processor, thereby obtaining relevant parameters of the rotating speed stability, the operating temperature, the position deviation and the flow deviation of the oil transportation branch pipe and the oil transportation main pipe of the lift pump;
and step 3: the related parameters obtained through analysis are wirelessly transmitted to the internet remote terminal through the wireless transmission module, the internet remote terminal stores the related parameters, meanwhile, the failure reason of the lifting pump is sent to an operator according to the related parameters, and the operator is reminded to carry out related maintenance.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. An intelligent monitoring and fault diagnosis system of offshore oil platform lift pumps based on the Internet of things is characterized by comprising a plurality of lift pumps (1), a unit monitoring and collecting device (2) arranged on each lift pump (1) and a parameter analysis cabinet (3) for analysis and wireless transmission;
the lifting pumps (1) are arranged on the same loading plate (4), the lifting pumps (1) are regularly arranged in the same row, the liquid outlet end of each lifting pump (1) is connected with an oil delivery branch pipe (5), the oil delivery branch pipes (5) are provided with first flow monitors (6), the end parts of the oil delivery branch pipes (5) are commonly connected with an oil delivery main pipe (7), and the oil delivery main pipe (7) is provided with a second flow monitor (8);
the lift pump (1) comprises a driving motor (101) and a pump body (102), an impeller is arranged inside the pump body (102), the unit monitoring and collecting device (2) comprises a detection and collection protective cover (201) arranged on the upper surface of a loading plate (4) between the driving motor (101) and the pump body (102), round holes (2011) are formed in the front end face and the rear end face of the detection and collection protective cover (201), an output shaft of the driving motor (101) extends into the detection and collection protective cover (201) through the round holes (2011), a pump shaft (103) is connected to the end of the output shaft of the driving motor (101) through a coupling, the pump shaft (103) is connected with the impeller in the pump body (102), a first rotating seat (104) is fixedly arranged on the upper surface of the loading plate (4) inside the detection and collection protective cover (201), and a bearing rotatably connected with the pump shaft (103) is arranged on the first rotating seat (104), the pump shaft (103) is provided with a first gear (105), a second rotating seat (202) is arranged on a loading plate (4) located beside the first gear (105), a bearing is also arranged on the second rotating seat (202), a rotating rod (203) parallel to the pump shaft (103) is rotatably connected onto the bearing, a second gear (204) is connected onto the rotating rod (203), the first gear (105) and the second gear (204) are meshed, a first angle sensor (205) is connected to the end of the rotating rod (203), a copper heat transfer guide sheet (206) in contact with the outer surface of the driving motor (101) is arranged above an output shaft of the driving motor (101), the inner surface of the copper heat transfer guide sheet (206) is a smooth surface, a temperature sensor (207) is connected onto the copper heat transfer guide sheet (206), and a blocking sheet (208) is arranged on the upper surface of each detection and collection protective cover (201), each baffle plate (208) is provided with a through hole (2081), the through holes (2081) formed in the baffle plates (208) on the detection and acquisition protective covers (201) are arranged in the same straight line, the upper surfaces of the loading plates (4) on the left side and the right side of one row of the lifting pump (1) are respectively provided with an infrared transmitter (209) and an infrared receiver (210), and infrared rays emitted by the infrared transmitter (209) penetrate through each through hole (2081) and then are directly irradiated onto the infrared receiver (210);
the first flow monitor (6) and the second flow monitor (8) both comprise a pipe body connecting pipe (601), a sealing bearing (602) is arranged at the upper end of the middle position of the pipe body connecting pipe (601), a rotating shaft (603) extending into the pipe body connecting pipe (601) is rotatably connected in the sealing bearing (602), a fan blade baffle (604) matched with the pipe body connecting pipe (601) is arranged on the rotating shaft (603), and the upper end of the rotating shaft (603) extending out of the sealing bearing (602) is connected with a second angle sensor (605);
the parameter analysis cabinet (3) comprises a stainless steel cabinet body (301), a cabinet door (302) is rotatably connected to the front of the stainless steel cabinet body (301), a mounting plate (303) is arranged on the inner wall of the stainless steel cabinet body (301), a processor CPU (304) and a wireless transmission module (305) are respectively arranged at the left end and the right end of the mounting plate (303), the first angle sensor (205), the temperature sensor (207), the infrared receiver (210), the second angle sensor (605) and the processor CPU (304) are electrically connected, wireless transmission is realized between the wireless transmission module (305) and an internet remote terminal, and a storage battery (310) is arranged on the inner wall of the stainless steel cabinet body (301) above the mounting plate (303); and a vibration sensor is arranged on a bearing of the first rotating seat (104), and the vibration sensor is also connected with the CPU (304) of the processor through a wire.
2. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things as claimed in claim 1, wherein the number of the lift pumps (1) arranged on the loading plate (4) is 3-8.
3. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things as claimed in claim 1, wherein the through hole (2081) formed in the baffle plate (208) is 5-10 mm in aperture.
4. The intelligent monitoring and fault diagnosis system for offshore oil platform lift pumps based on the internet of things of claim 1, characterized in that the upper end of the stainless steel tank body (301) is provided with a rain-proof cover (306).
5. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things of claim 4, wherein a first heat dissipation hole group (3011) is formed in the rear side face of the stainless steel cabinet body (301) below the mounting plate (303), and a second heat dissipation hole group (3012) is formed in the upper surface of the stainless steel cabinet body (301) below the rain-proof cover (306).
6. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things of claim 5, characterized in that an L-shaped frame plate (307) is arranged inside a stainless steel cabinet body (301) between the mounting plate (303) and the first cooling hole group (3011), a fan mounting block (308) is arranged on the upper surface of the L-shaped frame plate (307), and a plurality of cooling fans (309) are arranged on the fan mounting block (308).
7. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the Internet of things of claim 6, wherein the number of the cooling fans (309) arranged on the fan mounting block (308) is 2-4.
8. The intelligent monitoring and fault diagnosis system for the offshore oil platform lift pump based on the internet of things of claim 1, wherein the mounting plate (303) is detachably and fixedly arranged on the inner wall of the stainless steel cabinet body (301) through screws.
9. A processing method based on the intelligent monitoring and fault diagnosis system of any one of claims 1 to 8, characterized by comprising the following steps:
1) various data during the operation of the lift pump are acquired through a first angle sensor, a temperature sensor, an infrared receiver and a second angle sensor in a unit monitoring and acquiring device;
2) analyzing the collected various data through a CPU (central processing unit) of the processor, thereby obtaining relevant parameters of the rotating speed stability, the operating temperature, the position deviation and the flow deviation of the oil transportation branch pipe and the oil transportation main pipe of the lift pump;
3) the related parameters obtained through analysis are wirelessly transmitted to the internet remote terminal through the wireless transmission module, the internet remote terminal stores the related parameters, meanwhile, the failure reason of the lifting pump is sent to an operator according to the related parameters, and the operator is reminded to carry out related maintenance.
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